Cooling and shaping device for preparing glass fiber tire asphalt shingle

By using an air cooler and an air duct system to cool and shape fiberglass-reinforced asphalt shingles, the problems of water accumulation and resource waste caused by water cooling are solved, achieving efficient and environmentally friendly automated cooling and shaping.

CN223532826UActive Publication Date: 2025-11-11ZHEJIANG JINGDA BUILDING MATERIALS TECH CO LTD
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Patent Information

Application Number
CN202423007703.5
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-12-06
Publication Date
2025-11-11
Estimated Expiration
2034-12-06

AI Technical Summary

Technical Problem

Existing cooling and shaping devices rely on water spraying for cooling, which leads to water stains accumulating and is inconvenient to clean, and also consumes a lot of water resources.

Method used

The system employs an air-cooled machine and an air outlet duct system to cool the fiberglass-reinforced asphalt shingles using cold air. Combined with clamping and transport components and servo motor-driven automated shaping, it avoids the use of water cooling.

Benefits of technology

It achieves waterless cooling, reduces production costs, protects the environment, and improves cooling efficiency and automation.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a cooling and shaping device for preparing a glass fiber tire asphalt shingle, which comprises a cooling and shaping device main body, a cooling assembly is arranged in the cooling and shaping device main body, the cooling assembly comprises an electric telescopic rod, and the electric telescopic rod is arranged on the inner side of the top of the cooling and shaping device main body. A connecting frame is installed at the output end of the electric telescopic rod, air outlet pipes are installed on the inner sides of the left end and the right end of the connecting frame, rotating shells are rotationally installed on the surfaces of the air outlet pipes, and a plurality of third rotating rollers are rotationally installed in the cooling and shaping device body and located below the air outlet pipes; and an air cooler is mounted at the top of the outer layer of the cooling and shaping device main body and is connected with the air outlet pipe through a corrugated hose. According to the asphalt shingle cooling device, cold air is provided for the air outlet pipe through the air cooler, the surface of an asphalt shingle is cooled through the rotating shell, water is not needed for cooling through cold air cooling, the production cost is reduced, and meanwhile the environment can be protected.
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Description

Technical Field

[0001] This utility model relates to the technical field of cooling and shaping devices, and in particular to a cooling and shaping device for the preparation of fiberglass-reinforced asphalt shingles. Background Technology

[0002] Fiberglass-reinforced asphalt shingles are a commonly used roofing waterproofing material with many advantages, including diverse shapes, wide applicability, heat insulation, lightweight roofing, safety and reliability, easy construction, low overall cost, durability, no risk of breakage, and a rich variety of colors. Its main components include fiberglass reinforcement, asphalt, and colored sand.

[0003] A search revealed a Chinese patent application with patent number 202321869733.X, specifically a graphite extruded board cooling and shaping device, belonging to the technical field of shaping devices. The device includes a worktable with a water-collecting tank on its upper surface. Supporting side plates are fixedly installed on both sides of the upper surface of the worktable, and a single supporting top plate is fixedly installed on the upper surface of the two side plates. An anti-deformation mechanism, including a groove in the center of the supporting top plate surface, is fixedly installed in the middle of the supporting top plate surface. The cooling and shaping device in the aforementioned patent has the following drawbacks: cooling the material by spraying water leads to water stains easily accumulating on the produced material, making cleaning difficult; and the use of water for cooling results in the consumption of a large amount of water. Utility Model Content

[0004] The purpose of this invention is to further improve the device by addressing the shortcomings of existing technologies, and to propose a cooling and shaping device for the preparation of fiberglass-reinforced asphalt shingles.

[0005] This device is further configured to achieve the above objectives, and the present invention adopts the following technical solution:

[0006] A cooling and shaping device for manufacturing fiberglass-reinforced asphalt shingles includes a main body, clamping and transporting components on the front and rear sides of the main body, a cooling component inside the main body, a door panel on one side of the main body with an observation window, and an electric telescopic rod installed on the top inner side of the main body. A connecting frame is installed at the output end of the electric telescopic rod, and air outlet pipes are installed on the inner sides of the left and right ends of the connecting frame. A rotating shell is rotatably mounted on the surface of the air outlet pipes. Several rotating rollers are rotatably mounted in the middle of the main body, located below the air outlet pipes. An air cooler is installed on the top outer layer of the main body, connected to the air outlet pipes via a corrugated hose. The cooling and shaping device also includes a control module, with the electric telescopic rod electrically connected to the control module.

[0007] As a further improvement of this utility model: the air outlet pipe is a hollow pipe with square ventilation holes on its surface and several through holes on the rotating shell, the diameter of which gradually decreases from the inside to the outside. Bearings are installed inside both ends of the rotating shell, and the rotating shell is rotatably mounted on the air outlet pipe through the bearings.

[0008] As a further embodiment of this utility model: the cooling and shaping device also includes a dust cover, the air cooler is provided with several fans, an annular seat is installed on the top of the fans, the middle layer of the annular seat is made of stainless steel, and sponge pads are provided on the upper and lower layers, and a threaded hole is provided on the top of the annular seat, and the dust cover is installed on the top of the annular seat by threaded connection.

[0009] As a further embodiment of this utility model: the cooling and shaping device further includes a mounting frame. Square holes are provided on the front and rear sides of the main body of the cooling and shaping device. The mounting frame is installed on the outside of the square holes. Guide holes are provided on both sides of the top of the mounting frame, and a rotating hole is provided in the middle position. A thread is provided in the rotating hole. The clamping and transporting assembly is disposed in the mounting frame. The clamping and transporting assembly includes a lifting screw, which is rotatably installed in the rotating hole. A handle is installed on the top of the lifting screw. A bearing seat is installed on the rotating part of the lifting screw. A mounting shell is installed at the bottom of the bearing seat. Guide rods are provided on both sides of the top of the mounting shell, and the guide rods are located in guide holes. A rotating roller is rotatably installed in the mounting shell.

[0010] As a further embodiment of this utility model: the clamping and transporting assembly also includes a second rotating roller, which is rotatably mounted on the inner side of the lower half of the mounting frame. A servo motor is mounted on the side of the mounting frame at the rear end of the main body of the cooling and shaping device. The output end of the servo motor is connected to the second rotating roller, and the servo motor is electrically connected to the control module. After the first rotating roller limits the position of the asphalt shingle and the second rotating roller.

[0011] As a further improvement of this utility model, the cooling and shaping device also includes an air outlet plate, which is installed on the bottom inner side of the main body of the cooling and shaping device and is connected to the air cooler through a pipe.

[0012] As a further improvement of this utility model, the cooling and shaping device also includes a ventilation hole, which is located on the top of the main body of the cooling and shaping device and on both sides of the air cooler. A dustproof net is provided in the ventilation hole.

[0013] As a further improvement of this utility model: the cooling and shaping device also includes a control panel, which is installed at the rear end of the main body of the cooling and shaping device. A dustproof transparent film is provided on the control panel, and the control panel is electrically connected to the control module.

[0014] The beneficial effects of this utility model are as follows:

[0015] After the processed asphalt shingles are passed through the clamping and transporting components on both sides of the main body of the cooling and shaping device, the control module drives the electric telescopic rod to attach the rotating shell to the surface of the asphalt shingles. During the movement of the asphalt shingles, cold air is supplied to the air outlet pipe by the air cooler, so that the rotating shell cools the surface of the asphalt shingles. By using cold air cooling, water is not required, which reduces production costs and protects the environment.

[0016] By setting up a dust cover, dust can be prevented from being blown onto the surface of the asphalt shingles. By rotating the handle, the height of the first rotating roller can be adjusted to limit the movement of the asphalt shingles. The control module drives the servo motor to start the second rotating roller, which moves the asphalt shingles to achieve automated cooling and shaping. Attached Figure Description

[0017] Figure 1 A schematic diagram of the cooling and shaping device for the fiberglass-reinforced asphalt shingles proposed in this utility model;

[0018] Figure 2 A schematic diagram of the internal structure of the cooling and shaping device for the fiberglass-reinforced asphalt shingles proposed in this utility model;

[0019] Figure 3 This is a schematic diagram of the clamping and transporting assembly proposed in this utility model;

[0020] Figure 4 This is a schematic diagram of the cooling component proposed in this utility model;

[0021] Figure 5 This is a schematic diagram of the rotating shell and air outlet pipe proposed in this utility model.

[0022] In the diagram: 1-Cooling and shaping device main body, 2-Clamping and transporting component, 3-Air cooler, 4-Dust cover, 5-Ring seat, 6-Cooling component, 7-Air outlet plate, 8-Mounting frame, 9-Lifting screw, 10-Rotating handle, 11-Bearing seat, 12-Mounting shell, 13-Rotating roller one, 14-Guide rod, 15-Servo motor, 16-Rotating roller two, 17-Electric telescopic rod, 18-Connecting frame, 19-Rotating roller three, 20-Rotating shell, 21-Air outlet pipe, 22-Control panel, 23-Ventilation hole. Detailed Implementation

[0023] The technical solution of this utility model will be further described in detail below with reference to specific embodiments.

[0024] The embodiments of this utility model are described in detail below. Examples of these embodiments are shown in the accompanying drawings, wherein the same or similar reference numerals denote the same or similar elements or elements having the same or similar functions throughout. The embodiments described below with reference to the accompanying drawings are exemplary and are only used to explain this utility model, and should not be construed as limiting this utility model. Example 1

[0025] Cooling and shaping device for the fabrication of fiberglass-reinforced asphalt shingles, such as Figures 1-5 As shown, the device includes a cooling and shaping device body 1, clamping and transporting components 2 on the front and rear sides of the cooling and shaping device body 1, a cooling component 6 inside the cooling and shaping device body 1, a door panel on one side of the cooling and shaping device body 1 with an observation window, and an electric telescopic rod 17 installed on the top inner side of the cooling and shaping device body 1. A connecting frame 18 is installed at the output end of the electric telescopic rod 17, and an air outlet pipe 21 is installed on the inner side of the left and right ends of the connecting frame 18. A rotating shell 20 is rotatably installed on the surface of the air outlet pipe 21. Several rotating rollers 3 19 are rotatably installed in the middle of the cooling and shaping device body 1, located below the air outlet pipe 21. An air cooler 3 is installed on the top outer layer of the cooling and shaping device body 1, and the air cooler 3 is connected to the air outlet pipe 21 through a corrugated hose. The cooling and shaping device also includes a control module, and the electric telescopic rod 17 is electrically connected to the control module.

[0026] After the processed asphalt shingles are passed through the clamping and transporting components 2 on both sides of the main body 1 of the cooling and shaping device, the electric telescopic rod 17 is driven by the control module to attach the rotating shell 20 to the surface of the asphalt shingles. During the movement of the asphalt shingles, the air cooler 3 provides cold air to the air outlet 21, so that the rotating shell 20 cools the surface of the asphalt shingles. By using cold air cooling, water is not required for cooling, which reduces production costs and protects the environment.

[0027] This device is further configured such as Figure 5 As shown, the air outlet pipe 21 is a hollow pipe with square ventilation holes on its surface. The rotating shell 20 has several through holes with the diameter of the through holes gradually decreasing from the inside to the outside. Bearings are installed inside both ends of the rotating shell 20, and the rotating shell 20 is rotatably mounted on the air outlet pipe 21 through the bearings.

[0028] This device is further configured such as Figure 1 , Figure 2As shown, the cooling and shaping device also includes a dust cover 4. The air cooler 3 is equipped with several fans, and an annular seat 5 is installed on the top of the fans. The middle layer of the annular seat 5 is made of stainless steel, and sponge pads are provided on the upper and lower layers. A threaded hole is provided on the top of the annular seat 5. The dust cover 4 is installed on the top of the annular seat 5 by threaded connection. By setting the dust cover 4, dust can be prevented from being blown onto the surface of the asphalt shingles.

[0029] This device is further configured such as Figure 1 , Figure 3 As shown, the cooling and shaping device also includes a mounting frame 8. Square holes are provided on the front and rear sides of the main body 1 of the cooling and shaping device. The mounting frame 8 is installed on the outside of the square holes. Guide holes are provided on both sides of the top of the mounting frame 8, and a rotating hole is provided in the middle. A thread is provided in the rotating hole. The clamping and transporting assembly 2 is installed in the mounting frame 8. The clamping and transporting assembly 2 includes a lifting screw 9, which is rotatably installed in the rotating hole. A handle 10 is installed on the top of the lifting screw 9. A bearing seat 11 is rotatably installed on the lifting screw 9. A mounting shell 12 is installed at the bottom of the bearing seat 11. Guide rods 14 are provided on both sides of the top of the mounting shell 12, and the guide rods 14 are located in the guide holes. A rotating roller 13 is rotatably installed in the mounting shell 12. By rotating the handle 10, the height of the rotating roller 13 is adjusted to limit the position of the asphalt shingles.

[0030] This device is further configured such as Figure 3 As shown, the clamping and transporting assembly 2 also includes a second rotating roller 16, which is rotatably mounted on the inner side of the lower half of the mounting frame 8. A servo motor 15 is mounted on the side of the mounting frame 8 at the rear end of the cooling and shaping device body 1. The output end of the servo motor 15 is connected to the second rotating roller 16. The servo motor 15 is electrically connected to the control module. After the first rotating roller 13 limits the asphalt shingles and the second rotating roller 16, the control module drives the servo motor 15 to start the second rotating roller 16 to move the asphalt shingles, thereby realizing automated cooling and shaping.

[0031] This device is further configured such as Figure 2 As shown, the cooling and shaping device also includes an air outlet plate 7, which is installed on the bottom inner side of the main body 1 of the cooling and shaping device. The air outlet plate 7 is connected to the air cooler 3 through a pipe.

[0032] Working principle: The processed asphalt shingles are passed through the front end of the device, so that the asphalt shingles are laid flat above the rotating roller 19, and finally pass out from the rear end. By rotating the handles 10 on both sides of the device, the rotating roller 13 is pressed tightly against the surface of the asphalt shingles. By observing the position of the rotating shell 20 through the observation window, the electric telescopic rod 17 is driven by the control module to press the rotating shell 20 tightly against the surface of the asphalt shingles. Then, the servo motor 15 and the air cooler 3 are driven by the control module to cool, shape and move the asphalt shingles. Example 2

[0033] Reference Figure 1 The cooling and shaping device for fiberglass asphalt shingles has the following improvements compared to embodiment 1: the cooling and shaping device further includes a ventilation hole 23, which is located on the top of the main body 1 of the cooling and shaping device and on both sides of the air cooler 3. A dustproof net is provided in the ventilation hole 23 to improve the air flow of the device.

[0034] This device is further configured such as Figure 2 As shown, the cooling and shaping device also includes a control panel 22, which is installed at the rear end of the main body 1 of the cooling and shaping device. A dustproof transparent film is provided on the control panel 22, and the control panel 22 is electrically connected to the control module.

[0035] The above description is only a preferred embodiment of the present utility model. For parts that do not require creative effort in circuit control, signal control and transmission, please refer to the prior art. However, the protection scope of the present utility model is not limited thereto. Any equivalent substitutions or changes made by those skilled in the art within the scope of the technology disclosed in the present utility model, based on the technical solution and the inventive concept of the present utility model, should be included within the protection scope of the present utility model.

Claims

1. A cooling and shaping device for the preparation of fiberglass-reinforced asphalt shingles, comprising a main body of the cooling and shaping device (1), characterized in that, Clamping and transporting components (2) are provided on the front and rear sides of the cooling and shaping device body (1). A cooling component (6) is provided inside the cooling and shaping device body (1). A door panel is provided on one side of the cooling and shaping device body (1), and an observation window is provided on the door panel. The cooling component (6) includes an electric telescopic rod (17). The electric telescopic rod (17) is installed on the top inner side of the cooling and shaping device body (1). A connecting frame (18) is installed at the output end of the electric telescopic rod (17). The connecting frame (18) is located on the left and right sides. Air outlet pipes (21) are installed on the inner sides of both ends. A rotating shell (20) is rotatably installed on the surface of the air outlet pipe (21). Several rotating rollers (19) are rotatably installed in the main body (1) of the cooling and shaping device. The rotating rollers (19) are located below the air outlet pipe (21). An air cooler (3) is installed on the top of the outer layer of the main body (1) of the cooling and shaping device. The air cooler (3) is connected to the air outlet pipe (21) through a corrugated hose. The cooling and shaping device also includes a control module. An electric telescopic rod (17) is electrically connected to the control module.

2. The cooling and shaping device for preparing fiberglass-reinforced asphalt shingles according to claim 1, characterized in that, The air outlet pipe (21) is a hollow pipe. Square ventilation holes are provided on the surface of the air outlet pipe (21). Several through holes are provided on the rotating shell (20). The diameter of the through holes gradually decreases from the inside to the outside. Bearings are provided inside both ends of the rotating shell (20). The rotating shell (20) is rotated and installed on the air outlet pipe (21) through the bearings.

3. The cooling and shaping device for preparing fiberglass-reinforced asphalt shingles according to claim 2, characterized in that, The cooling and shaping device also includes a dust cover (4). The air cooler (3) is equipped with several fans. An annular seat (5) is installed on the top of the fans. The middle layer of the annular seat (5) is made of stainless steel. Sponge pads are provided on the upper and lower layers. A threaded hole is provided on the top of the annular seat (5). The dust cover (4) is installed on the top of the annular seat (5) by threaded connection.

4. The cooling and shaping device for preparing fiberglass-reinforced asphalt shingles according to claim 3, characterized in that, The cooling and shaping device also includes a mounting frame (8). The main body (1) of the cooling and shaping device has square holes on its front and rear sides. The mounting frame (8) is installed on the outside of the square holes. Guide holes are provided on both sides of the top of the mounting frame (8). A rotating hole is provided in the middle position. A thread is provided in the rotating hole. The clamping and transporting component (2) is installed in the mounting frame (8). The clamping and transporting component (2) includes a lifting screw (9). The lifting screw (9) is rotatably installed in the rotating hole. A handle (10) is installed on the top of the lifting screw (9). A bearing seat (11) is rotatably installed on the lifting screw (9). A mounting shell (12) is installed at the bottom of the bearing seat (11). Guide rods (14) are provided on both sides of the top of the mounting shell (12). The guide rods (14) are located in the guide holes. A rotating roller (13) is rotatably installed in the mounting shell (12).

5. The cooling and shaping device for preparing fiberglass-reinforced asphalt shingles according to claim 4, characterized in that, The clamping and transporting assembly (2) also includes a second rotating roller (16), which is rotatably mounted on the inner side of the lower half of the mounting frame (8). A servo motor (15) is mounted on the side of the mounting frame (8) at the rear end of the cooling and shaping device body (1). The output end of the servo motor (15) is connected to the second rotating roller (16). The servo motor (15) is electrically connected to the control module. After the first rotating roller (13) limits the position of the asphalt shingle and the second rotating roller (16), the second rotating roller (16) is positioned.

6. The cooling and shaping device for preparing fiberglass-reinforced asphalt shingles according to claim 5, characterized in that, The cooling and shaping device also includes an air outlet plate (7), which is installed on the bottom inner side of the main body (1) of the cooling and shaping device. The air outlet plate (7) is connected to the air cooler (3) through a pipe.

7. The cooling and shaping device for preparing fiberglass-reinforced asphalt shingles according to claim 6, characterized in that, The cooling and shaping device also includes a ventilation hole (23), which is located on the top of the main body (1) of the cooling and shaping device and on both sides of the air cooler (3). A dustproof net is provided in the ventilation hole (23).

8. The cooling and shaping device for preparing fiberglass-reinforced asphalt shingles according to claim 7, characterized in that, The cooling and shaping device also includes a control panel (22), which is installed at the rear end of the main body (1) of the cooling and shaping device. A dustproof transparent film is provided on the control panel (22), and the control panel (22) is electrically connected to the control module.

Citation Information

Patent Citations

  • Cooling and shaping device for graphite extruded sheet

    CN220464707U