Full-automatic paper tube drawing and folding and waste yarn winding and removing equipment

Abstract

The utility model belongs to the technical field of glass fiber yarn roll production and processing, and particularly relates to full-automatic paper tube drawing and stacking and waste yarn winding and removing equipment which comprises an integral prying frame, a telescopic clamping mechanism, a paper tube sleeving mechanism, a platform weighing mechanism, a yarn roll positioning device and a paper tube drawing and winding mechanism. Wherein the integral prying frame comprises a lower-layer frame, stand column assemblies arranged at the top of the lower-layer frame, a metal plate assembly arranged between the stand column assemblies and an upper-layer frame arranged at the tops of the stand column assemblies; the telescopic clamping mechanism is located in the overall prying frame and comprises a multi-speed telescopic mechanism, a lifting mechanism arranged at the bottom of the multi-speed telescopic mechanism and synchronous clamping mechanisms arranged on the two sides of the bottom of the lifting mechanism. The device is reasonable in structure, full-automatic production operation of a paper extraction cylinder and waste yarn stripping procedure is achieved in the production process of packaging of glass fiber yarn roll finished products, the device reliability is high, the labor intensity of workshop workers is greatly reduced, and the purposes of reducing staff and improving efficiency are achieved.

Description

Technical Field

[0001] This utility model relates to the field of glass fiber yarn production and processing technology, specifically a fully automatic paper tube stacking and waste yarn winding removal device. Background Technology

[0002] In the production process of finished glass fiber yarn packaging, it is necessary to extract the paper tube core from the center of the yarn ball and remove the waste yarn from the paper tube and the center of the yarn ball.

[0003] The current conventional method is usually manual. Workers first pinch the raised edge of the paper tube with their fingers and pull it inward to separate the paper tube from the yarn bundle. Then, the paper tube is pulled out and stacked. The waste yarn brought out by the paper tube is collected and cut to ensure that there are no loose yarns inside the yarn bundle. The cut waste yarn is then thrown into a waste yarn bag. This manual process is labor-intensive, the working environment is poor, and direct contact between the hands and the fiberglass can cause hand injuries.

[0004] Currently, a small number of automated systems are performing this operation. However, the equipment has a high failure rate, resulting in low usage frequency. Based on the above problems, we propose a new type of fully automatic paper tube stacking and waste yarn winding removal equipment. Utility Model Content

[0005] The purpose of this section is to outline some aspects of the embodiments of this utility model and to briefly introduce some preferred embodiments. Simplifications or omissions may be made in this section, as well as in the abstract and title of this application, to avoid obscuring the purpose of these documents; however, such simplifications or omissions should not be used to limit the scope of this utility model.

[0006] In view of the problems existing in the prior art, this utility model is proposed.

[0007] Therefore, the purpose of this utility model is to provide a fully automatic paper tube folding and waste yarn winding removal device. In the production process of finished glass fiber yarn packaging, the paper tube and waste yarn stripping process is fully automated. The equipment has high reliability, greatly reduces the labor intensity of workshop workers, and achieves the goal of reducing manpower and increasing efficiency.

[0008] To solve the above-mentioned technical problems, according to one aspect of the present invention, the present invention provides the following technical solution:

[0009] A fully automatic paper tube stacking and waste yarn winding removal device includes an integral skid frame, a telescopic clamping mechanism, a paper tube assembly mechanism, a platform weighing mechanism, a yarn winding positioning device, and a paper tube extraction and winding mechanism.

[0010] in,

[0011] The overall skid includes a lower frame, a column assembly disposed on top of the lower frame, sheet metal assemblies disposed between the column assemblies, and an upper frame disposed on top of the column assemblies.

[0012] The telescopic clamping mechanism is located inside the overall skid and includes a speed-multiplying telescopic mechanism, a lifting mechanism located at the bottom of the speed-multiplying telescopic mechanism, and synchronous clamping mechanisms on both sides located at the bottom of the lifting mechanism.

[0013] The paper tube assembly mechanism is located inside the overall pry frame and includes a mounting plate base, a transplanting mechanism set on top of the mounting plate, a rounding mechanism set on top of the mounting plate, a preliminary shaping mechanism set on top of the mounting plate, and a bending mechanism set on top of the mounting plate.

[0014] The platform weighing mechanism is located inside the overall skid frame and includes a fixed foot, a support frame set on top of the fixed foot, a fixed pressure plate set on top of the support frame, and a weighing scale set on top of the fixed pressure plate.

[0015] The yarn roll positioning device is located inside the overall pry frame and includes a mounting plate, a linear guide rail set on the top of the mounting plate, a clamping drive cylinder set on the top of the mounting plate, a connecting rod assembly set on the top of the mounting plate and connected to the clamping drive cylinder and the linear guide rail respectively, a bracket set on the top of the linear guide rail, and a positioning clamping block set on the top of the bracket.

[0016] The paper tube extraction and winding mechanism is located inside the overall skid frame and includes a paper tube extraction mechanism, a yarn blocking mechanism, a yarn winding mechanism, a yarn gathering and cutting mechanism, and a waste yarn stripping mechanism.

[0017] As a preferred embodiment of the fully automatic paper tube stacking and waste yarn winding removal equipment described in this utility model, the double-speed telescopic mechanism includes a mounting plate, a drive linear module disposed on the top of the mounting plate, a double-speed conveyor belt disposed on the bottom of the mounting plate, a telescopic base plate disposed on the bottom of the double-speed conveyor belt, and a double-speed telescopic base plate disposed on the bottom of the telescopic base plate.

[0018] As a preferred embodiment of the fully automatic paper tube stacking and waste yarn winding removal equipment described in this utility model, the lifting mechanism includes a connecting plate, a linear module disposed on one side of the connecting plate, and a lifting bracket disposed on one side of the linear module.

[0019] As a preferred embodiment of the fully automatic paper tube stacking and waste yarn winding removal device of this utility model, the synchronous clamping mechanism on both sides includes a mounting plate disposed at the bottom of the lifting mechanism, a linear guide rail slider disposed at the bottom of the mounting plate, a drive cylinder disposed at the top of the mounting plate and whose output end is connected to the linear guide rail slider, a synchronous connecting rod disposed at the bottom of the linear guide rail slider, and a clamping rod disposed at the bottom of the synchronous connecting rod.

[0020] As a preferred embodiment of the fully automatic paper tube stacking and waste yarn winding removal device described in this utility model, it further includes a waste yarn conveyor belt for conveying the extracted and cut waste yarn into a waste yarn bag.

[0021] As a preferred embodiment of the fully automatic paper tube stacking and waste yarn winding removal equipment of this utility model, it further includes a paper tube conveyor belt for conveying the stacked paper tubes into the paper tube material frame.

[0022] As a preferred embodiment of the fully automatic paper tube stacking and waste yarn winding removal equipment described in this utility model, it further includes a yarn spool conveyor belt for performing step-by-step conveying of the yarn spool within the equipment.

[0023] As a preferred embodiment of the fully automatic paper tube stacking and waste yarn winding removal equipment described in this utility model, the overall pry bar is provided with a safety fence and door interlock to perform equipment safety protection and prevent personnel from entering the equipment's operating range.

[0024] Compared with the prior art, the beneficial effects of this utility model are:

[0025] The entire equipment system operates off-line, automatically picking up yarn spools from the customer's production line and returning them after completion. The equipment requires minimal modification to the customer's original production line, and manual production is unaffected during debugging or equipment malfunctions. In the production of finished fiberglass yarn spool packaging, the fully automated process of separating tissue boxes from waste yarn demonstrates high equipment reliability, significantly reducing the labor intensity of workshop workers and achieving the goal of reducing manpower and increasing efficiency. Attached Figure Description

[0026] To more clearly illustrate the technical solutions of the embodiments of this utility model, the present utility model will be described in detail below with reference to the accompanying drawings and detailed embodiments. Obviously, the drawings described below are only some embodiments of this utility model. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort. Among them:

[0027] Figure 1 This is a schematic diagram of the structure of this utility model;

[0028] Figure 2 This is a schematic diagram of the overall skid structure of this utility model;

[0029] Figure 3 This is a schematic diagram of the telescopic clamping mechanism of this utility model;

[0030] Figure 4 This is a schematic diagram of the yarn roll positioning device of this utility model;

[0031] Figure 5 This is a schematic diagram of the paper tube extraction and winding mechanism of this utility model.

[0032] The diagram shows: 100 integral skid, 110 paper tube conveyor belt, 120 waste yarn conveyor belt, 130 yarn ball conveyor belt, 200 telescopic clamping mechanism, 300 paper tube assembly mechanism, 400 platform weighing mechanism, 500 yarn roll positioning device, and 600 paper tube extraction and winding mechanism. Detailed Implementation

[0033] To make the above-mentioned objectives, features and advantages of this utility model more apparent and understandable, the specific embodiments of this utility model will be described in detail below with reference to the accompanying drawings.

[0034] Many specific details are set forth in the following description in order to provide a full understanding of the present invention. However, the present invention may also be implemented in other ways different from those described herein. Those skilled in the art can make similar extensions without departing from the spirit of the present invention. Therefore, the present invention is not limited to the specific embodiments disclosed below.

[0035] Secondly, this utility model is described in detail with reference to the schematic diagrams. When describing the embodiments of this utility model, for ease of explanation, the cross-sectional views showing the device structure may be partially enlarged, not according to the usual scale. Furthermore, the schematic diagrams are merely examples and should not limit the scope of protection of this utility model. In addition, in actual manufacturing, the three-dimensional spatial dimensions of length, width, and depth should be included.

[0036] To make the objectives, technical solutions, and advantages of this utility model clearer, the embodiments of this utility model will be described in further detail below with reference to the accompanying drawings.

[0037] This utility model provides the following technical solution: a fully automatic paper tube folding and waste yarn winding removal device, which is a fully automatic production operation of the paper tube and waste yarn stripping process in the production process of finished glass fiber yarn packaging. The equipment has high reliability, greatly reduces the labor intensity of workshop workers, and achieves the purpose of reducing manpower and increasing efficiency.

[0038] Figures 1 to 5 The diagram shown is a structural schematic of an embodiment of a fully automatic paper tube stacking and waste yarn winding removal device of the present invention. Its main body includes an integral pry bar 100, a telescopic clamping mechanism 200, a paper tube assembly mechanism 300, a platform weighing mechanism 400, a yarn roll positioning device 500, and a paper tube extraction and winding mechanism 600.

[0039] The overall skid frame 100 includes a lower frame, a column assembly set on top of the lower frame, sheet metal assemblies set between the column assemblies, and an upper frame set on top of the column assemblies. The overall skid frame 100 is used to provide the installation frame and decorative sheet metal for the entire set of equipment. It also includes a waste yarn conveyor belt 120 for conveying the extracted and cut waste yarn into waste yarn bags, a paper tube conveyor belt 110 for conveying the stacked paper tubes into the paper tube material frame, and a yarn ball conveyor belt 130 for conveying the yarn balls step by step within the equipment. The overall skid frame 100 is equipped with a safety fence and door interlock to perform equipment safety protection and prevent personnel from entering the equipment's operating range.

[0040] The telescopic clamping mechanism 200 is located inside the overall skid 100 and includes a speed-multiplying telescopic mechanism, a lifting mechanism located at the bottom of the speed-multiplying telescopic mechanism, and two-sided synchronous clamping mechanisms located at the bottom of the lifting mechanism. The speed-multiplying telescopic mechanism includes a mounting plate, a drive linear module located at the top of the mounting plate, a speed-multiplying conveyor belt located at the bottom of the mounting plate, a telescopic base plate located at the bottom of the speed-multiplying conveyor belt, and a speed-multiplying telescopic base plate located at the bottom of the telescopic base plate. The lifting mechanism includes a connecting plate, a linear module located on one side of the connecting plate, and a lifting bracket located on one side of the linear module. The two-sided synchronous clamping mechanisms include a mounting plate located at the bottom of the lifting mechanism, a linear guide slider located at the bottom of the mounting plate, a drive cylinder located at the top of the mounting plate with its output end connected to the linear guide slider, a synchronous connecting rod located at the bottom of the linear guide slider, and a clamping rod located at the bottom of the synchronous connecting rod. The telescopic clamping mechanism 200 is used to pick up and put down yarn spools on the customer's conveyor belt.

[0041] The paper tube assembly mechanism 300 is located inside the overall pry bar 100 and includes a mounting plate base plate, a transplanting mechanism set on the top of the mounting plate, a rounding mechanism set on the top of the mounting plate, a preliminary shaping mechanism set on the top of the mounting plate, and a bending mechanism set on the top of the mounting plate. The paper tube assembly mechanism 300 is used to stack six paper tubes to be pulled out one by one and convey them to the designated position.

[0042] The platform weighing mechanism 400 is located inside the overall skid 100 and includes a fixed foot, a support frame set on top of the fixed foot, a fixed pressure plate set on top of the support frame, and a weighing platform scale set on top of the fixed pressure plate. The platform weighing mechanism 400 is used to determine the weight of the yarn ball before and after the waste yarn is extracted from the paper tube.

[0043] The yarn roll positioning device 500 is located inside the overall skid frame 100 and includes a mounting plate, a linear guide rail set on the top of the mounting plate, a clamping drive cylinder set on the top of the mounting plate, a connecting rod assembly set on the top of the mounting plate and connected to the clamping drive cylinder and the linear guide rail respectively, a bracket set on the top of the linear guide rail, and a positioning clamping block set on the top of the bracket. The yarn roll positioning device 500 is used to stop and clamp the yarn roll at a specified position on the belt.

[0044] The paper tube extraction and winding mechanism 600 is located inside the overall skid 100 and includes a paper tube extraction mechanism, a yarn blocking mechanism, a yarn winding mechanism, a yarn gathering and cutting mechanism, and a waste yarn stripping mechanism. The paper tube extraction and winding mechanism 600 is used to extract the paper tube and place it in a designated position, and to extract and cut the loose yarn in the inner tube of the yarn ball, and place the waste yarn in a fixed position.

[0045] Working Principle: The entire equipment adopts an off-line operation method, automatically grabbing yarn spools from the customer's production line and returning them after completion. The equipment requires minimal modification to the customer's original production line, and debugging or equipment malfunctions do not affect manual production on the original line. In the production process of finished glass fiber yarn spool packaging, the fully automated production of the paper roll and waste yarn separation process is highly reliable, significantly reducing the labor intensity of workshop workers and achieving the goal of reducing manpower and increasing efficiency.

[0046] Although the present invention has been described above with reference to embodiments, various modifications can be made and components can be replaced with equivalents without departing from the scope of the present invention. In particular, as long as there is no structural conflict, the features in the embodiments disclosed in this invention can be combined with each other in any way. The lack of an exhaustive description of these combinations in this specification is merely for the sake of brevity and resource conservation. Therefore, the present invention is not limited to the specific embodiments disclosed herein, but includes all technical solutions falling within the scope of the claims.

Claims

1. A fully automatic paper tube stacking and waste yarn winding removal device, characterized in that: It includes an integral skid frame (100), a telescopic clamping mechanism (200), a paper tube assembly mechanism (300), a platform weighing mechanism (400), a yarn roll positioning device (500), and a paper tube extraction and winding mechanism (600); in, The overall skid (100) includes a lower frame, a column assembly disposed on top of the lower frame, sheet metal assemblies disposed between the column assemblies, and an upper frame disposed on top of the column assemblies. The telescopic clamping mechanism (200) is located inside the overall skid (100) and includes a speed-multiplying telescopic mechanism, a lifting mechanism located at the bottom of the speed-multiplying telescopic mechanism, and a synchronous clamping mechanism on both sides located at the bottom of the lifting mechanism. The paper tube assembly mechanism (300) is located inside the overall pry bar (100) and includes a mounting plate base plate, a transplanting mechanism set on the top of the mounting plate, a rounding mechanism set on the top of the mounting plate, a preliminary shaping mechanism set on the top of the mounting plate, and a bending mechanism set on the top of the mounting plate. The platform weighing mechanism (400) is located inside the overall skid (100) and includes a fixed foot, a support frame set on top of the fixed foot, a fixed pressure plate set on top of the support frame, and a weighing platform scale set on top of the fixed pressure plate. The yarn roll positioning device (500) is located inside the overall pry bar (100) and includes a mounting plate, a linear guide rail set on the top of the mounting plate, a clamping drive cylinder set on the top of the mounting plate, a connecting rod assembly set on the top of the mounting plate and connected to the clamping drive cylinder and the linear guide rail respectively, a bracket set on the top of the linear guide rail, and a positioning clamping block set on the top of the bracket. The paper tube extraction and winding mechanism (600) is located inside the overall skid frame (100) and includes a paper tube extraction mechanism, a yarn blocking mechanism, a yarn winding mechanism, a yarn gathering and cutting mechanism, and a waste yarn stripping mechanism.

2. The fully automatic paper tube stacking and waste yarn winding removal equipment according to claim 1, characterized in that: The speed-multiplying telescopic mechanism includes a mounting plate, a drive linear module disposed on top of the mounting plate, a speed-multiplying conveyor belt disposed on the bottom of the mounting plate, a telescopic base plate disposed on the bottom of the speed-multiplying conveyor belt, and a speed-multiplying telescopic base plate disposed on the bottom of the telescopic base plate.

3. The fully automatic paper tube stacking and waste yarn winding removal equipment according to claim 1, characterized in that: The lifting mechanism includes a connecting plate, a linear module disposed on one side of the connecting plate, and a lifting bracket disposed on one side of the linear module.

4. The fully automatic paper tube stacking and waste yarn winding removal equipment according to claim 1, characterized in that: The dual-side synchronous clamping mechanism includes a mounting plate at the bottom of the lifting mechanism, a linear guide slider at the bottom of the mounting plate, a drive cylinder at the top of the mounting plate with its output end connected to the linear guide slider, a synchronous connecting rod at the bottom of the linear guide slider, and a clamping rod at the bottom of the synchronous connecting rod.

5. The fully automatic paper tube stacking and waste yarn winding removal equipment according to claim 1, characterized in that: It also includes a waste yarn conveyor belt (120) for conveying the extracted and cut waste yarn into a waste yarn bag.

6. The fully automatic paper tube stacking and waste yarn winding removal equipment according to claim 1, characterized in that: It also includes a paper tube conveyor belt (110) for conveying the stacked paper tubes into the paper tube frame.

7. The fully automatic paper tube stacking and waste yarn winding removal equipment according to claim 1, characterized in that: It also includes a yarn spool conveyor (130) for performing step-by-step conveying of the yarn spool within the equipment.

8. The fully automatic paper tube stacking and waste yarn winding removal equipment according to claim 1, characterized in that: The overall skid (100) is surrounded by a safety fence and door interlock to perform equipment safety protection and prevent personnel from entering the equipment's operating range.

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