Constant tension control device for nickel-based alloy wire

By designing a constant tension control device for nickel-based alloy wire, the tension is monitored and adjusted in real time, and a suitable wire pressing mechanism is used to solve the problems of alloy wire entanglement and overlap in the existing technology, thus realizing stable winding and high-quality production of nickel-based alloy wire.

CN223632826UActive Publication Date: 2025-12-05JIANGSU QINGYI METAL TECH CO LTD
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Patent Information

Application Number
CN202423167430.0
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-12-23
Publication Date
2025-12-05
Estimated Expiration
2034-12-23

AI Technical Summary

Technical Problem

Existing constant tension control devices lack a wire clamping structure when controlling the tension of nickel-based alloy wires, which makes the alloy wires prone to tangling, overlapping and disorder, leading to problems such as wire jamming and wire breakage.

Method used

A constant tension control device for nickel-based alloy wire was designed, including a worktable, a support plate, a limit plate, a winding roller, a servo motor, a control mechanism, and a wire pressing mechanism. The tension is monitored in real time by a tension sensor and a microcontroller, and the wire pressing roller is used to press the alloy wire during the winding process to ensure its orderly winding.

Benefits of technology

It achieves precise control of the tension of nickel-based alloy wire, avoiding tangling and overlapping, ensuring production stability and product quality, ensuring the regularity of the wire, and facilitating storage and use.

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Abstract

The utility model discloses a constant tension control device of a nickel base alloy wire, which belongs to the technical field of material processing, and comprises a workbench, the front side of the top of the workbench is fixedly connected with a supporting plate, the top of the inner side of the supporting plate is provided with a sliding groove, the inner side of the sliding groove is connected with a rotating roller in a clamping manner, and the rotating roller is connected with the workbench. A limiting plate is fixedly connected to the rear side of the top of the workbench, a winding roller is rotationally connected to the inner side of the limiting plate, a servo motor is fixedly connected to the top of the left side of the left limiting plate, a clamping hole is formed in the top of the right limiting plate, a limiting ring is clamped to the inner side of the clamping hole, and a control mechanism is fixedly connected to the top of the workbench. The two sides of the top of the workbench are fixedly connected with wire pressing mechanisms, and the control mechanism can detect the tension condition of the nickel-based alloy wire in real time, convert detected tension signals into electric signals and transmit the electric signals to the microcontroller.
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