Pipeline flange plate welding and conveying equipment

Abstract

The utility model provides pipeline flange plate welding and conveying equipment, which relates to the technical field of industrial automation, and comprises a first slide rail, a welding robot, an adjusting track, an AGV (Automatic Guided Vehicle) channel, a material taking robot, a second slide rail and a material frame, the welding robot is arranged on the first slide rail in a sliding manner, and the material taking robot is arranged on the second slide rail in a sliding manner; according to the device, a second clamping plate is driven by a third air cylinder to clamp a flange plate body, then a pipeline body in a material frame is grabbed to the position above a bearing support through a material taking robot, an arc-shaped plate is driven by a first air cylinder on the bearing support to restrain the pipeline body, and then the pipeline body moves towards one side of a transmission assembly; the pipeline body moves to extend into the butt joint sleeve, then a second air cylinder drives a first clamping plate to clamp one end of the pipeline body, at the moment, the flange plate body is arranged on the outer surface of the pipeline body in a sleeving mode, and then a motor is started to drive the pipeline body to rotate.

Description

TECHNICAL FIELD

[0001] The utility model relates to industrial automation technical field especially, relate to a pipeline flange plate welding conveying equipment. BACKGROUND

[0002] Industrial automation is the trend that automatic control and automatic adjusting device are widely used in industrial production to replace manual operation of machine and machine system for processing and production, under the condition of industrial production automation, people only indirectly take care of and supervise machine production, and automatic production process includes feeding, discharging, loading and unloading, all of which do not need people to directly operate production (people only indirectly supervise machine operation), and one or a batch of products are continuously and repeatedly produced by machine, and this production mode is suitable for welding and assembling of flange plate and pipeline.

[0003] At present, the following problems often exist in the welding process of flange plate and steel pipe by artificial: 1. low welding efficiency; 2. the flange and the steel pipe need to be fixed before welding, and manual alignment is required. UTILITY MODEL CONTENT

[0004] The utility model discloses a pipeline flange plate welding conveying equipment to solve the prior art problems.

[0005] To solve the above technical problems, the basic idea of the technical scheme of the utility model is:

[0006] A pipeline flange plate welding conveying equipment, including first slide rail, welding robot, adjusting track, AGV trolley passageway, material taking robot, second slide rail, and material frame, the welding robot is slidably arranged on the first slide rail, the material taking robot is slidably arranged on the second slide rail, the AGV trolley passageway is located at one side of the first slide rail, the adjusting track is located between the first slide rail and the AGV trolley passageway, the material frame is located at one side of the AGV trolley passageway, the second slide rail is located between the material frame and the AGV trolley passageway, both ends of the adjusting track are provided with transmission assembly.

[0007] Optionally, the end of the welding robot is fixed with a welding gun, and the end of the welding robot is provided below the welding gun with a laser derusting device.

[0008] Optionally, a plurality of load-bearing supports are slidably arranged on the adjusting track, two first air cylinders are fixed on the top of the plurality of load-bearing supports, arc-shaped plates are fixed on the output ends of the plurality of first air cylinders, and a pipeline body is arranged between the plurality of load-bearing supports.

[0009] Optionally, the transmission assembly comprises a rack, an inner cavity is formed in the rack, a transmission disc is rotatably arranged in the inner cavity, one end of the rack is fixedly connected with a motor, and the output end of the motor is connected with a pipeline on one side of the transmission disc.

[0010] Optionally, a butt joint sleeve is fixedly connected with the other side of the transmission disc, one end of the butt joint sleeve penetrates through the outer side of the rack, and a rotating disc is fixedly connected with the outer surface of the butt joint sleeve near one side edge.

[0011] Optionally, two second air cylinders are fixedly connected with the other side of the transmission disc, one end of each of the two second air cylinders is fixedly connected with a first clamping plate, two side openings are formed in the outer surface of the butt joint sleeve near the transmission disc, and the two first clamping plates are arranged in the inner sides of the side openings.

[0012] Optionally, three third air cylinders are fixedly connected with one side of the rotating disc, the output ends of the three third air cylinders are fixedly connected with second clamping plates, and a flange disc body is arranged between the three second clamping plates.

[0013] After the above technical scheme is adopted, the present application has the following advantages compared with the prior art.

[0014] 1、in the utility model, the third air cylinder drives the second clamping plate to clamp the flange disc body, then the material taking robot takes the pipeline body in the material frame to the upper side of the bearing support, the first air cylinder drives the arc-shaped plate to constrain the pipeline body on the bearing support, then moves to the side of the transmission assembly, the pipeline body is inserted into the inner side of the butt joint sleeve, then the second air cylinder drives the first clamping plate to clamp one end of the pipeline body, at this time, the flange disc body is sleeved on the outer surface of the pipeline body, so that the flange disc and the pipeline body are connected, manual connection is not needed, the connection efficiency is high, and the labor is greatly reduced. BRIEF DESCRIPTION OF DRAWINGS

[0015] The drawings in the following description are only some embodiments, and other drawings can be obtained by those skilled in the art without creative labor on the basis of the drawings.

[0016] Fig. 1 A work station distribution schematic diagram of a pipeline flange disc welding conveying equipment is provided.

[0017] Fig. 2 This utility model provides a front-view three-dimensional structural diagram of the adjusting track in a pipe flange welding and conveying equipment;

[0018] Fig. 3 This utility model provides a cross-sectional three-dimensional structural diagram of the transmission component in a pipe flange welding and conveying equipment.

[0019] The attached diagram lists the components represented by each number as follows:

[0020] 1. First slide rail; 2. Welding robot; 3. Welding gun; 4. Laser rust removal; 5. Adjustable track; 6. Frame; 7. Load-bearing bracket; 8. Pipe body; 9. AGV trolley passage; 10. Second slide rail; 11. Material handling robot; 12. Material frame; 13. First cylinder; 14. Arc plate; 15. Motor; 16. Inner cavity; 17. Transmission plate; 18. Second cylinder; 19. First clamping plate; 20. Connecting sleeve; 21. Side opening; 22. Turntable; 23. Third cylinder; 24. Second clamping plate; 25. Flange body.

[0021] It should be noted that these accompanying drawings and textual descriptions are not intended to limit the scope of the present invention in any way, but rather to illustrate the concept of the present invention to those skilled in the art by referring to specific embodiments. Detailed Implementation

[0022] The present invention will now be described in further detail with reference to the accompanying drawings.

[0023] Example 1, as Figs. 1-3 As shown, this utility model provides a technical solution for a pipe flange welding and conveying equipment: it includes a first slide rail 1, a welding robot 2, an adjusting track 5, an AGV trolley channel 9, a material picking robot 11, a second slide rail 10, and a material frame 12. The welding robot 2 is slidably mounted on the first slide rail 1, the material picking robot 11 is slidably mounted on the second slide rail 10, the AGV trolley channel 9 is located on one side of the first slide rail 1, the adjusting track 5 is located between the first slide rail 1 and the AGV trolley channel 9, the material frame 12 is located on one side of the AGV trolley channel 9, the second slide rail 10 is located between the material frame 12 and the AGV trolley channel 9, and transmission components are provided at both ends of the adjusting track 5.

[0024] The effect achieved by the whole embodiment 1 is that the flange body 25 is clamped by the third cylinder 23 driving the second clamp plate 24, then the pipe body 8 inside the material frame 12 is grabbed to the overhead of the load support 7 by the material grabbing robot 11, the pipe body 8 is constrained on the load support 7 by the arc-shaped plate 14 driven by the first cylinder 13, then moves to the side of the transmission assembly, so that the movement of the pipe body 8 extends into the inside of the butt joint sleeve 20, then the first clamp plate 19 is driven by the second cylinder 18 to clamp one end of the pipe body 8, at this time the flange body 25 is fitted on the outer surface of the pipe body 8, then the motor 15 is started, which can drive the pipe body 8 to rotate.

[0025] As shown in embodiment 2, Figs. 1-3 The end of the welding robot 2 is fixed with a welding gun 3, a laser derusting 4 is arranged below the end of the welding robot 2, a plurality of load supports 7 are slidably arranged on the adjusting track 5, the top of each of the plurality of load supports 7 is fixed with two first cylinders 13, the output end of each of the plurality of first cylinders 13 is fixed with an arc-shaped plate 14, a pipe body 8 is arranged between the upper sides of the plurality of load supports 7, the transmission assembly comprises a rack 6, an inner cavity 16 is formed in the inside of the rack 6, a transmission disc 17 is rotatably arranged in the inside of the inner cavity 16, a motor 15 is fixed at one end of the rack 6, the output end of the motor 15 is connected to one side of the transmission disc 17, the other side of the transmission disc 17 is fixed with a butt joint sleeve 20, one end of the butt joint sleeve 20 penetrates to the outside of the rack 6, a rotating disc 22 is fixed to the outer surface of the butt joint sleeve 20 near one side edge, two second cylinders 18 are fixed to the other side of the transmission disc 17, one end of each of the two second cylinders 18 is fixed with a first clamp plate 19, two side openings 21 are formed in the outer surface of the butt joint sleeve 20 near the transmission disc 17, each of the two first clamp plates 19 is located in the inside of the side opening 21, three third cylinders 23 are fixed to one side of the rotating disc 22, the output end of each of the three third cylinders 23 is fixed with a second clamp plate 24, and the flange body 25 is arranged between the three second clamp plates 24.

[0026] The effect achieved by the whole embodiment 2 is that the connecting part of the pipe body 8 and the flange body 25 is spot welded by the welding robot 2 driving the welding gun 3 during rotation, the pipe after rust removal is taken down by the AGV taking car, and the pipe is sent into the paint spraying workshop for paint spraying and drying through the AGV car channel 9.

[0027] Working principle: when using the device, the flange body 25 is clamped by the third cylinder 23 driving the second clamping plate 24, then the pipe body 8 inside the material frame 12 is grabbed to the upper side of the load support 7 by the material grabbing robot 11, the pipe body 8 is constrained by the arc-shaped plate 14 on the load support 7 driven by the first cylinder 13, then moves to the transmission assembly side, so that the pipe body 8 moves into the inside of the butt joint sleeve 20, then the first clamping plate 19 is driven by the second cylinder 18 to clamp one end of the pipe body 8, at this time the flange body 25 is sleeved on the outer surface of the pipe body 8, then the motor 15 is started, so that the pipe body 8 is driven to rotate, the connecting part of the pipe body 8 and the flange body 25 is spot welded by the welding robot 2 driving the welding gun 3 during rotation, then the laser derusting 4 is used for derusting after welding, then the AGV takes the derusted pipe, and the AGV car passageway 9 is used for conveying the derusted pipe into the paint spraying workshop for paint spraying and drying.

[0028] The utility model is not limited to the above-mentioned embodiment, anyone should know the structural change made under the inspiration of the utility model, any identical or similar technical scheme with the utility model falls into the protection scope of the utility model. The utility model is not described in detail, and the technical, shape and structure part is the known technology.

Claims

1. A pipe flange welding and conveying device, comprising a first slide rail (1), a welding robot (2), an adjusting track (5), an AGV trolley channel (9), a material handling robot (11), a second slide rail (10), and a material frame (12), characterized in that: The welding robot (2) is slidably mounted on the first slide rail (1), the material handling robot (11) is slidably mounted on the second slide rail (10), the AGV trolley channel (9) is located on one side of the first slide rail (1), the adjusting track (5) is located between the first slide rail (1) and the AGV trolley channel (9), the material frame (12) is located on one side of the AGV trolley channel (9), the second slide rail (10) is located between the material frame (12) and the AGV trolley channel (9), and transmission components are provided at both ends of the adjusting track (5).

2. The pipe flange welding and conveying equipment according to claim 1, characterized in that: The welding robot (2) is fixed with a welding gun (3) at its end, and a laser rust removal device (4) is provided at the end of the welding robot (2) below the welding gun (3).

3. The pipe flange welding and conveying equipment according to claim 2, characterized in that: Multiple load-bearing brackets (7) are slidably arranged on the adjustment track (5). Two first cylinders (13) are fixed at the top of the multiple load-bearing brackets (7). An arc plate (14) is fixed at the output end of each of the multiple first cylinders (13). A pipe body (8) is arranged between the upper parts of the multiple load-bearing brackets (7).

4. The pipe flange welding and conveying equipment according to claim 3, characterized in that: The transmission assembly includes a frame (6), an inner cavity (16) is provided inside the frame (6), a transmission disk (17) is rotatably arranged inside the inner cavity (16), a motor (15) is fixed at one end of the frame (6), and the output end pipe of the motor (15) is on one side of the transmission disk (17).

5. The pipe flange welding and conveying equipment according to claim 4, characterized in that: A docking sleeve (20) is fixed on the other side of the transmission disk (17). One end of the docking sleeve (20) extends through to the outside of the frame (6). A turntable (22) is fixed on the outer surface of the docking sleeve (20) near one edge.

6. The pipe flange welding and conveying equipment according to claim 5, characterized in that: Two second cylinders (18) are fixed on the other side of the transmission disc (17). One end of each of the two second cylinders (18) is fixed with a first clamping plate (19). Two side openings (21) are opened on the outer surface of the docking sleeve (20) near the transmission disc (17). Both first clamping plates (19) are located inside the side openings (21).

7. A pipe flange welding and conveying device according to claim 6, characterized in that: Three third cylinders (23) are fixed on one side of the turntable (22), and the output ends of the three third cylinders (23) are all fixed with second clamping plates (24). A flange body (25) is provided between the three second clamping plates (24).

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