Self-adaptive cutting coal mining machine roller

By designing a fixed sleeve and an outer rotating sleeve structure on the coal mining machine drum, the sensor is ensured to remain horizontal when the coal seam changes, thus solving the problem of sensor orientation change, improving the adaptability and safety of the coal mining machine, and extending the service life of the equipment.

CN223676254UActive Publication Date: 2025-12-16CHU XIONG ZHOU LV HE MEI YE YOU XIAN ZE REN GONG SI
View PDF 0 Cites 0 Cited by

Patent Information

Application Number
CN202520417590.1
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-03-11
Publication Date
2025-12-16
Estimated Expiration
2035-03-11

AI Technical Summary

Technical Problem

When traditional coal mining machine drums face changes in coal seam geological conditions, the orientation of the sensors changes, resulting in poor detection performance and affecting the efficiency and safety of adaptive mining.

Method used

An adaptive cutting coal mining machine drum was designed, which adopts a fixed sleeve and an outer rotating sleeve structure to ensure that the sensor always remains in a horizontal position. Through the rotational connection of the bearing and the end sleeve, together with the protective sleeve and the dustproof ring, the sensor achieves stable detection and dust prevention.

Benefits of technology

This technology enables stable detection of coal seam changes by sensors, improving the adaptability and safety of the coal mining machine and extending the service life of the equipment.

✦ Generated by Eureka AI based on patent content.

Smart Images

  • Figure CN223676254U_ABST
    Figure CN223676254U_ABST
Patent Text Reader

Abstract

The utility model relates to the technical field of coal mining machine accessories, in particular to a self-adaptive cutting coal mining machine roller which comprises a roller body and a cutting tooth assembly frame fixedly installed on the roller body, a plurality of cutting teeth are fixedly installed on the cutting tooth assembly frame, a center main shaft is fixedly installed at the center position of the roller body, and a plurality of cutting teeth are fixedly installed on the center main shaft. End rods are fixedly installed at the two ends of the center main shaft, a fixing sleeve is fixedly installed on one end rod, a first sensor is arranged on the fixing sleeve, an outer rotating sleeve is rotationally connected to the other end rod, a second sensor is arranged on the outer rotating sleeve, a connecting rod is fixedly installed at the bottom of the outer rotating sleeve, and a balancing weight is fixedly installed at the bottom end of the connecting rod. According to the utility model, the orientation of the first sensor is the same as that of the roller main body, the second sensor always keeps horizontal for detection, and the use is convenient.
Need to check novelty before this filing date? Find Prior Art

Description

TECHNICAL FIELD

[0001] The utility model relates to the technical field of coal mining machine accessories, and concretely relates to a self -adaptation cutting coal mining machine drum. BACKGROUND

[0002] Coal is one of the most important basic energy sources in China and even the world, and its mining efficiency and safety have always been concerned. With the continuous development, maturity and perfection of fully mechanized mining equipment manufacturing and mining technology, and the rapid rise of Internet of Things technology, open -air type environmental protection mining has become the most important development direction of the coal industry.

[0003] The coal mining machine drum is the key working mechanism for coal mining, coal falling and coal loading, and its performance directly affects the overall efficiency and safety of the coal mining machine. In the coal mining process, the coal mining machine drum needs to adapt to coal seams of different thickness, hardness and inclination to ensure efficient mining of coal.

[0004] However, due to the complex and variable geological conditions of coal seams, such as changes in coal seam thickness, uneven coal quality hardness, changes in coal seam inclination, etc., the traditional coal mining machine drum often has difficulty in adapting to these changes during cutting, resulting in low cutting efficiency, increased energy consumption, and even damage to the coal mining machine parts.

[0005] The existing coal mining machine drum can automatically adjust the cutting height and cutting angle according to the changes in the geological conditions of the coal seam, achieving efficient and precise cutting. In addition, the existing coal mining machine integrates sensors, controllers and actuators and other intelligent components to realize real-time sensing, decision-making and execution functions of the drum, improving the adaptability and intelligence level of the coal mining machine.

[0006] However, the self-adaptation of the coal mining machine drum mainly relies on the sensors on it for sensing, and most of the sensors on the coal mining machine drum are directly fixed and installed on the shaft body at the end of the drum. After the drum adjusts the cutting height and cutting angle, the orientation of the sensors will also change, which cannot keep some of the sensors horizontal and aligned with the soil in front, affecting the detection effect of the sensors and further affecting the self-adaptive mining of the coal mining machine relying on the sensors. In view of this, we propose a self-adaptive cutting coal mining machine drum. UTILITY MODEL CONTENTS

[0007] The utility model aims at providing a self-adaptive cutting coal mining machine drum to solve the defects proposed in the above background technology.

[0008] To achieve the above purpose, the utility model provides the following technical scheme:

[0009] An adaptive cutting coal cutter drum, including drum main body and fixedly installed on the drum main body and picks assembly frame, a plurality of picks are fixedly installed on the pick assembly frame, the center position of the drum main body is fixedly installed with center spindle, both ends of the center spindle are fixedly installed with end rod, one of the end rod is fixedly installed with fixed sleeve, the first sensor is arranged on the fixed sleeve, the other end rod is rotatably connected with outer rotating sleeve, the second sensor is arranged on the outer rotating sleeve, the bottom of the outer rotating sleeve is fixedly installed with connecting rod, the bottom end of the connecting rod is fixedly installed with counterweight.

[0010] Preferably, the inner wall of the outer rotating sleeve is fixedly installed with bearing, the inner ring of the bearing is fixedly installed on the end rod.

[0011] Preferably, both ends of the outer rotating sleeve are coaxially provided with end sleeve, the end sleeve is sleeved on the end rod and rotatably connected with the end rod.

[0012] Preferably, the end sleeve is provided with annular groove in the end cylinder, the end rod close to the outer rotating sleeve is fixedly installed with two left and right symmetrical dust rings, the dust ring is located in the annular groove and rotatably connected with the annular groove.

[0013] Preferably, the fixed sleeve is fixedly installed with first protective sleeve, the first sensor is fixedly installed on the first protective sleeve.

[0014] Preferably, the outer rotating sleeve is fixedly installed with second protective sleeve, the second sensor is fixedly installed on the second protective sleeve.

[0015] Preferably, the emitting end of the first sensor is fixedly installed with first protective cover, the emitting end of the second sensor is fixedly installed with second protective cover.

[0016] Preferably, the side surface of the outer rotating sleeve and the fixed sleeve is provided with threading hole, the threading hole is communicated with the corresponding first protective sleeve and second protective sleeve.

[0017] Compared with the prior art, the beneficial effects of the utility model are:

[0018] 1. The utility model discloses a first sensor on the fixed sleeve and a second sensor on the outer rotating sleeve can monitor the relevant data of the roller during the coal mining operation in real time, realize the accurate control to the working state of the coal mining machine, reach the effect of improving the safety and efficiency of the coal mining operation, the outer rotating sleeve is rotatably connected with the end rod through the bearing and rotatably connected with the end rod through the end sleeve arranged at both ends, guarantee the smoothness of the rotation of the outer rotating sleeve, make the second sensor still keep horizontal after the up-down inclination angle of the roller main body changes, cooperate with the first sensor and detect the inclination direction of the roller main body, the second sensor detects the horizontal position, can reach the effect that the second sensor always keeps horizontal and detects.

[0019] 2. The utility model discloses the cooperation of annular groove and dust ring, can effectively prevent dust from entering the connecting part of outer rotating sleeve and end rod, play good dustproof effect, reduce the wear and tear of parts, prolong the service life of equipment, first protective sleeve and second protective sleeve are installed on fixed sleeve and outer rotating sleeve respectively, are used for protecting first sensor and second sensor, and the protection cover of first sensor and second sensor emission end further provides protection, avoids the damage of sensor, ensures the stable work of sensor. DRAWINGS

[0020] Figure 1 It is the whole structure schematic diagram of the utility model;

[0021] Figure 2 It is one of partial structure schematic diagram of the utility model;

[0022] Figure 3 It is two of partial structure schematic diagram of the utility model;

[0023] Figure 4 It is three of partial structure schematic diagram of the utility model;

[0024] Figure 5 It is four of partial structure schematic diagram of the utility model;

[0025] The meaning of each reference numeral in the drawing is as follows:

[0026] 1, roller main body;10, pick assembly frame;11, pick;12, center spindle;13, end rod;131, dust ring;

[0027] 2, fixed sleeve;20, first protective sleeve;21, first sensor;22, first protection cover;

[0028] 3, outer rotating sleeve;30, bearing;31, end sleeve;311, annular groove;32, connecting rod;33, counterweight;34, second protective sleeve;35, second sensor;36, second protection cover;

[0029] 4, threading hole. DETAILED DESCRIPTION

[0030] With reference to the drawings of the embodiments of the present application, the technical solutions in the embodiments of the present application will be clearly and completely described. Obviously, the described embodiments are only part of the embodiments of the present application, rather than all the embodiments. Based on the embodiments of the present application, all other embodiments obtained by those skilled in the art without creative labor fall within the scope of the present application.

[0031] Please refer to Figures 1-5 The utility model provides a kind of technical scheme: a self-adaptive cutting drum-type shearer, including drum body 1 and fixedly installed on the drum body 1 and fixedly installed on the cutting tooth assembly frame 10, cutting tooth assembly frame 10 is installed with multiple cutting teeth 11, the central position of drum body 1 is fixedly installed with center spindle 12, the both ends of center spindle 12 are fixedly installed with end rod 13, and one end rod 13 is fixedly installed with fixed sleeve 2, first sensor 21 is arranged on fixed sleeve 2, and first sensor 21 on fixed sleeve 2 is used to incline in vertical direction along with drum body 1, and the direction of first sensor 21 is same with the direction of drum body 1;

[0032] Specifically, another end rod 13 is rotatably connected with outer rotating sleeve 3, second sensor 35 is arranged on outer rotating sleeve 3, and connecting rod 32 is fixedly installed on the bottom of outer rotating sleeve 3, and counterweight 33 is fixedly installed on the bottom end of connecting rod 32, so that under the action of gravity of counterweight 33, second sensor 35 can always face horizontal direction, to achieve the effect of detecting in horizontal direction.

[0033] In the embodiment, bearing 30 is fixedly installed on the inner wall of outer rotating sleeve 3, and the inner ring of bearing 30 is fixedly installed on end rod 13, so that outer rotating sleeve 3 can rotate more smoothly, and provides rotating basis for self-adaptive adjustment of drum body 1 under different working conditions.

[0034] Specifically, the both ends of outer rotating sleeve 3 are coaxially provided with end sleeve 31, end sleeve 31 is sleeved on end rod 13 and rotatably connected with end rod 13, to further ensure the smoothness of rotation of outer rotating sleeve 3, and enhance the stability of self-adaptive adjustment of drum body 1 under different working conditions.

[0035] Further, annular groove 311 is arranged in the end cylinder of end sleeve 31, and left and right two symmetrical dust blocking rings 131 are fixedly installed on end rod 13 close to outer rotating sleeve 3, dust blocking rings 131 are located in annular groove 311 and rotatably connected with annular groove 311, which can effectively prevent dust from entering the connecting part of outer rotating sleeve 3 and end rod 13, play a good dustproof effect, reduce component wear, and prolong the service life of equipment.

[0036] In addition, the first protective sleeve 20 is fixedly installed on the fixed sleeve 2, and the first sensor 21 is fixedly installed on the first protective sleeve 20; the second protective sleeve 34 is fixedly installed on the outer rotating sleeve 3, and the second sensor 35 is fixedly installed on the second protective sleeve 34, thereby playing a role in protecting the first sensor 21 and the second sensor 35 and ensuring stable work.

[0037] It is worth noting that the first sensor 21 is fixedly provided with the first protective cover 22 at the emitting end, and the second sensor 35 is fixedly provided with the second protective cover 36 at the emitting end; further protection is provided for the emitting end of the sensor, damage to the sensor is avoided, and stable work of the sensor is ensured; the wire hole 4 is arranged on the side surface of the outer rotating sleeve 3 and the fixed sleeve 2, is in communication with the corresponding first protective sleeve 20 and second protective sleeve 34, facilitates wiring, makes the line neat and orderly, and is beneficial to installation and maintenance of the equipment.

[0038] It is worth noting that the first sensor 21 and the second sensor 35 each include but are not limited to a distance sensor, an inclination sensor and a vibration sensor, and are used for sensing parameters such as coal seam thickness, coal quality hardness and coal seam inclination in real time; and the first sensor 21, the second sensor 35, the external control device and the external power supply and the like involved in the utility model are all general standard parts or parts known by the person skilled in the art, the structure and principle of which can be known by the person skilled in the art through a technical manual or through a conventional experimental method; all the electrical components are connected through wires at idle positions of the device, the specific connection means should be referred to the working principle in the utility model, and the electrical components are electrically connected in the order of work, and the detailed connection means are all known in the art.

[0039] In use, the center main shaft 12 is fixedly installed at a transmission shaft part of an external mining machine, the drum main body 1, the cutting tooth assembly frame 10 and the cutting tooth 11 are driven to rotate under the external transmission of the center main shaft 12, and the coal mine is cut; when the drum main body 1 is inclined in the vertical direction due to working conditions, the first sensor 21 is fixed, at this time, the first sensor 21 changes the orientation, the orientation of the first sensor 21 is the same as that of the drum main body 1, the counterweight 33 is driven by gravity, the outer rotating sleeve 3 can rotate, the second sensor 35 is always oriented in the horizontal direction, and the two cooperate to monitor the coal mining operation and ensure stable and efficient operation of the coal mining machine.

[0040] The basic principle, main features and advantages of the present application are shown and described above. It should be understood by those skilled in the art that the present application is not limited by the above examples, and the above examples and descriptions in the specification are only preferred examples of the present application and are not intended to limit the present application. Without departing from the spirit and scope of the present application, various changes and improvements can be made to the present application, and these changes and improvements all fall within the scope of the claimed present application. The scope of protection of the present application is defined by the appended claims and their equivalents.

Claims

1. An adaptive cutting coal mining machine drum, comprising a drum body (1) and a cutting tooth assembly frame (10) fixedly mounted on the drum body (1), characterized in that: Multiple cutting teeth (11) are fixedly installed on the cutting tooth assembly frame (10). A central spindle (12) is fixedly installed at the center of the roller body (1). End rods (13) are fixedly installed at both ends of the central spindle (12). A fixed sleeve (2) is fixedly installed on one of the end rods (13). A first sensor (21) is provided on the fixed sleeve (2). An outer rotating sleeve (3) is rotatably connected to the other end rod (13). A second sensor (35) is provided on the outer rotating sleeve (3). A connecting rod (32) is fixedly installed at the bottom of the outer rotating sleeve (3). A counterweight (33) is fixedly installed at the bottom end of the connecting rod (32).

2. The adaptive cutting coal mining machine drum according to claim 1, characterized in that: A bearing (30) is fixedly installed on the inner wall of the outer rotating sleeve (3), and the inner ring of the bearing (30) is fixedly installed on the end rod (13).

3. The adaptive cutting coal mining machine drum according to claim 1, characterized in that: Both ends of the outer rotating sleeve (3) are provided with end sleeves (31) on the same axis. The end sleeves (31) are fitted on the end rod (13) and are rotatably connected to the end rod (13).

4. The adaptive cutting coal mining machine drum according to claim 3, characterized in that: The end sleeve (31) has an annular groove (311) inside its end cylinder. Two symmetrical dust-blocking rings (131) are fixedly installed on the end rod (13) near the outer rotating sleeve (3). The dust-blocking rings (131) are located in the annular groove (311) and are rotatably connected to the annular groove (311).

5. The adaptive cutting coal mining machine drum according to claim 1, characterized in that: The first protective sleeve (20) is fixedly installed on the fixed sleeve (2), and the first sensor (21) is fixedly installed on the first protective sleeve (20).

6. The adaptive cutting coal mining machine drum according to claim 5, characterized in that: A second protective sleeve (34) is fixedly installed on the outer rotating sleeve (3), and the second sensor (35) is fixedly installed on the second protective sleeve (34).

7. The adaptive cutting coal mining machine drum according to claim 6, characterized in that: The first sensor (21) is fixedly equipped with a first protective cover (22), and the second sensor (35) is fixedly equipped with a second protective cover (36).

8. The adaptive cutting coal mining machine drum according to claim 7, characterized in that: Both the outer rotating sleeve (3) and the fixed sleeve (2) are provided with thread holes (4) on their sides, and the thread holes (4) are connected to the corresponding first protective sleeve (20) and second protective sleeve (34).