Soybean oil skin deep-frying production device

Abstract

The utility model discloses a soybean oil skin deep-frying production device which comprises a deep-frying box, the deep-frying box is composed of a lower deep-frying box body and a vertical plate, the deep-frying box is rotationally connected with a plurality of chain wheels, chains are arranged on the chain wheels, one group of the chain wheels is rotationally connected with a chain wheel motor, and at least one group of transverse cutter heads are hinged to the upper portion of the deep-frying box. The frying box is rotatably connected with at least one group of longitudinal cutter heads, a heating assembly is additionally arranged in the frying box, the chain is rotatably connected with at least one group of clamping hands capable of being opened and closed, a feeding assembly matched with the clamping hands is arranged on one side of the frying box, a sensor matched with the clamping hands is arranged in the frying box, and a discharging assembly is fixed on the frying box. The frying box is further provided with a moisture regaining box for preventing soybean oil skin from being broken, a vertical cutter is arranged in the moisture regaining box, the vertical cutter is further provided with a rack capable of enabling the clamping hand to rotate, and the device can improve efficiency, improve the yield of products, save labor and achieve high-standard and highly-automatic processing.

Description

TECHNICAL FIELD

[0001] The utility model relates to oil bean skin processing technical field, concretely relates to a bean oil skin frying production device. BACKGROUND

[0002] Technical status: bean oil skin, a kind of protein film that soybean milk coagulates, its edible value is extremely high.Due to its very good bulking effect, after frying, it is fresh and crisp, and currently becomes the new darling of catering snack industry.

[0003] Due to the serious time and effort of manual operation, unit output is extremely low, and currently industry insiders actively develop mechanical processing equipment, only one-sidedly solve the problem that manual operation needs to be kept in front of oil pot.

[0004] The same type of bean oil skin frying product, through simulating manual clamping bean skin rotation frying, realizes frying into roll by shaft rotation, since fried and bulking is very fragile, and the clip is completely wrapped after bulking and volume expansion, which requires the clip to be very short to ensure that the roll is not damaged when unloading, so that the bean oil skin frying problem is not completely liberated by manual operation, low efficiency, large investment still restricts the development of industry, and the contradiction between supply and demand still cannot be solved, and in the prior art, the fried bean oil skin needs to be placed in the conditioning room when cutting, which is easy to make the whole fried bean oil skin damp, cause the taste to drop, and the internal water vapor is easy to accumulate, cause the shelf life of product to shorten, the same type of bean oil skin frying equipment in the prior art can only wind the bean oil skin into roll during production, and only single roll during winding, only one roll can be produced at a time, and the process of each roll can enter the next roll after the process of each roll is completed, manual feeding is required during feeding, production efficiency is low, there is also the risk of potential pollution of raw materials, and the bean oil skin still needs to be manually softened after frying. UTILITY MODEL CONTENT

[0005] In order to solve the problems existing in the prior art, a bean oil skin frying production device is provided.

[0006] The technical scheme adopted by the utility model to solve its technical problems is:

[0007] The utility model provides a kind of soybean oil skin oil frying production device, including frying box, the frying box is composed of lower oil frying box and vertical board, the frying box is rotatably connected with several sprockets, chain is provided on the sprocket, one group of sprocket motor is rotatably connected in the sprocket, the upper side of the frying box is hingedly connected with at least one group of horizontal cutter head, the frying box is rotatably connected with at least one group of longitudinal cutter head, heating assembly is additionally provided in the frying box, at least one group of the chain is rotatably connected with the clamping hand that can open and close, the side of the frying box is provided with feed assembly matched with clamping hand, sensor matched with clamping hand is provided in the frying box, unloading assembly is fixed on the frying box, the frying box is additionally provided with moisture recovery box for preventing soybean oil skin from breaking when cutting, vertical cutter is provided in the moisture recovery box, the vertical cutter is additionally provided with rack enough to make clamping hand rotate.

[0008] Preferably, the frying box is slidably connected with the recess block matched with the clamping hand, the recess block is connected with the fourth cylinder matched with the sensor, and the fourth cylinder is fixedly connected to the frying box.

[0009] Preferably, the hinge shaft of the clamping hand is provided with a torsional spring for easy resetting, the clamping hand is hingedly connected to the rotating seat, the side of the rotating seat away from the clamping hand is fixedly connected with a gear, the rotating seat is connected with the chain through an auxiliary block, and the frying box is fixedly connected with a track for stabilizing the clamping hand when moving with the chain.

[0010] Preferably, the gear can be matched with the rack provided on the vertical cutter.

[0011] Preferably, the heating assembly includes a heater, the heater is fixed in the oil frying box of the frying box, and a mesh plate is fixed above the heater.

[0012] Preferably, the feed assembly includes a lead screw, the lead screw is rotatably connected to the frying box, one end of the lead screw is connected with a power mechanism, the lead screw is provided with a tray that can move up and down, the tray is provided with a suction cup, and the suction cup is provided on the frying box through a third cylinder.

[0013] Preferably, the unloading assembly includes an unloading plate, the unloading plate is slidably connected to the vertical plate of the frying box, and the unloading plate is connected with a second cylinder that can reciprocate.

[0014] Preferably, the horizontal cutter head is rotatably arranged on the upper frame, the upper frame is connected with a first cylinder, the first cylinder can adjust the included angle between the upper frame and the frying box, and the horizontal cutter head is connected with a corresponding cutting motor.

[0015] Preferably, the longitudinal cutter head is rotatably connected to the vertical plate of the frying box, and the longitudinal cutter head is rotatably connected with a corresponding cutting motor.

[0016] Preferably, the frying box is provided with a correction rod for correcting the opening direction of the clamping hand.

[0017] Compared with the prior art, the utility model has the following beneficial effects:

[0018] 1. The utility model discloses a chain wheel, chain cooperation uses, realizes the clamping hand drive soybean oil skin to enter the high temperature oil material in the frying box and carries out the frying under the chain wheel motor effect, and the frying time of soybean oil skin can be controlled to avoid the high temperature damage to soybean oil skin, improves the frying efficiency and product quality of soybean oil skin.

[0019] 2. The utility model discloses still through sensor setting, under the cooperation of the fixed seat of clamping hand, utilize fourth cylinder, concave block, under the cooperation of third cylinder and suction cup, realize in the specified position, clamping hand is opened under the cooperation of concave block, and the soybean oil skin is introduced into the opening of the clamping hand under the action of third cylinder, is helpful to clamping soybean oil skin, avoids falling off, improves product frying stability.

[0020] 3. The utility model discloses still through the setting of rack and pinion, after clamping hand clamps soybean oil skin, clamping hand moves under the drive of chain, makes gear and rack cooperate, realizes the rotation of clamping hand clamping soybean oil skin in the moving process, improves production efficiency, and the safety factor of manual work is improved.

[0021] 4. The utility model discloses still through the setting of air pipe, moisture box and longitudinal cutter head, horizontal cutter head, it is helpful to soybean oil skin after frying fast draining, and through moisture box, make soybean oil skin keep appropriate segmentation hardness, it is helpful to reduce the higher scrap rate caused by too crisp soybean oil skin when product segmentation.

[0022] 5. The utility model discloses through the cooperation of suction cup and tray, realizes the automatic pickup of suction cup under the cooperation of sensor, and automatically feeds clamping hand, it is helpful to save manual work, reduces the risk of raw material pollution in the production process, improves the automatic production efficiency of equipment. ACCURACY

[0023] The above and / or additional aspects and advantages of the utility model will become apparent and more readily appreciated from the following description of the embodiments, with reference to the following drawings, in which:

[0024] Figure 1 It is the three-dimensional schematic diagram of the utility model outward appearance;

[0025] Figure 2 It is the front view of the utility model Figure 1 ;

[0026] Figure 3 It is the left view of the utility model Figure 1 ;

[0027] Figure 4Is the three-dimensional cooperation schematic view of the clamping hand and the concave block of the utility model;

[0028] Figure 5 Is the open schematic view of the clamping hand of the utility model;

[0029] Figure 6 Is the three-dimensional schematic view of the vertical cutter of the utility model;

[0030] Figure 7 Is the overhead view of the position relation between the clamping hand and the chain of the utility model;

[0031] Figure 8 Is the internal structure schematic view of the clamping hand of the utility model;

[0032] Figure 9 Is the open schematic view of the clamping hand of the utility model;

[0033] Figure 10 Is the external shape cross section schematic view of the clamping hand of the utility model;

[0034] Figure 11 Is the counterweight block position schematic view of the utility model;

[0035] Figure 12 Is the pressing plate position schematic view of the utility model.

[0036] Mark explanation:

[0037] 1, the box is exploded; 2, the moisture box is exploded; 3, the longitudinal cutter is exploded; 4, the chain is exploded; 5, the chain wheel is exploded; 6, the unloading plate is exploded; 7, the upper frame is exploded; 8, the first air cylinder is exploded; 9, the cutting motor is exploded; 10, the second air cylinder is exploded; 11, the clamping hand is exploded; 12, the third air cylinder is exploded; 13, the suction cup is exploded; 14, the concave block is exploded; 15, the fourth air cylinder is exploded; 16, the tray is exploded; 17, the lead screw is exploded; 18, the heater is exploded; 19, the screen is exploded; 20, the blowing pipe is exploded; 21, the vertical cutter is exploded; 22, the auxiliary hole is exploded; 23, the observation hole is exploded; 24, the chain wheel motor is exploded; 25, the straightening rod is exploded; 26, the gear is exploded; 27, the rotary seat is exploded; 28, the rack is exploded; 29, the sensor is exploded; 30, the track is exploded; 31, the horizontal cutter is exploded; 32, the clamping jaw air cylinder is exploded; 33, the fixed sleeve is exploded; 34, the center shaft is exploded; 35, the clamping hand seat is exploded; 36, the counterweight block is exploded; 37, the steel ball is exploded; 38, the auxiliary plate is exploded; 39, the spring is exploded; 40, the sliding table air cylinder is exploded; 41, the clamping rod is exploded; 42, the pressing plate is exploded; 111, the round rod is exploded; 112, the semicircular rod is exploded. Specific implementation

[0038] The embodiments of the utility model are described in detail below, the examples of the embodiments are shown in the drawings, wherein the same or similar reference signs represent the same or similar elements or elements with the same or similar functions throughout. The embodiments described below by referring to the drawings are exemplary, only for explaining the utility model, and cannot be understood as limiting the utility model.

[0039] Embodiment one

[0040] As Figures 1-12 shown in a kind of bean oil skin oil frying production device, including frying box 1, frying box 1 is by lower oil frying box body and vertical board, frying box 1 is rotatably connected with several chain wheels 5, chain wheel 5 is provided with chain 4, one group of chain wheel 5 is rotatably connected with chain wheel motor 24, chain wheel motor 24 can move chain 4 by chain wheel 5, chain 4 is connected head to tail, forms closed loop, so that chain 4 can form unidirectional closed loop movement when moving.

[0041] The bottom area of the oil frying box body part of frying box 1 is fixed with at least one group of heaters 18, the upper area of heater 18 is fixed with mesh plate 19, the mesh hole of mesh plate 19 can avoid accidentally falling bean oil skin to fall on heater 18, also can conveniently pick up and avoid the bean oil skin sinking in oil for a long time to withstand oil frying and pollute grease.

[0042] The oil frying box body part of frying box 1 is provided with vertical cutter 21 in the area after chain 4 moves out of oil surface, vertical cutter 21 is provided with rack 28 near the side of vertical plate part of frying box 1, the oil frying box body part of frying box 1 is provided with air blowing pipe 20 between vertical cutter 21 and the moving route of chain 4, air blowing pipe 20 is used to blow air after oil frying bean oil skin to accelerate oil leaching, reduce production cost, and rapidly cool down after oil frying bean oil skin, avoid economic loss caused by product discoloration, vertical cutter 21 can be rotated under the assistance of rack 28, so that the oil frying bean oil skin is first wound into a roll, so that vertical cutter 21 smoothly completes the cutting of oil frying bean oil skin.

[0043] The oil frying box body part of frying box 1 is also fixed with moisture recovery box 2, the upper and lower parts of moisture recovery box 2 are in open state, to facilitate chain 4 to move bean oil skin, vertical cutter 21 is completely located in moisture recovery box 2, moisture recovery box 2 is also provided with auxiliary hole 22 and observation hole 23, auxiliary hole 22 is used to connect the gas source containing water vapor, observation hole 23 is convenient for observing the bean oil skin passing through moisture recovery box 2, moisture recovery box 2 can make the oil frying bean oil skin only contact water vapor on the surface to recover softness, facilitate cutting, at the same time keep the inside crisp, avoid product taste decline, also can improve the yield of product, also can make the product adapt to multiple moving and placing.

[0044] Specifically, when the oil frying bean oil skin enters moisture recovery box 2, the internal heat is still dissipated outward, the outermost part of oil frying bean oil skin enters high-humidity environment, and the mist condenses rapidly on the surface of the outer layer of the bean oil skin roll (commonly known as moisture absorption), which provides the oil frying bean oil skin with the characteristics of soft outside and crisp inside when unloading, ensures the unloading process without damage, and after unloading, the moisture of the outermost layer of the oil frying bean oil skin is removed by the residual heat of the oil frying bean oil skin, which meets the requirements of subsequent processes.

[0045] The box 1 is located in the direction of the downward movement of the chain 4 and away from the side of the vertical plate of the box 1, and is rotatably connected with a lead screw 17, the lower end of the lead screw 17 is fixedly connected with a power mechanism, the power mechanism adopts a motor, the lead screw 17 is rotatably connected with a tray 16 which can only slide up and down, the vertical plate part of the box 1 is fixedly connected with a third cylinder 12, a suction cup 13 is fixedly connected with the working shaft of the third cylinder 12, the moving range of the suction cup 13 can cover the tray 16, the tray 16 can store the to-be-processed soybean oil skin which can be sucked by the suction cup 13 at least once, which can reduce the frequent manual addition of the to-be-processed soybean oil skin, avoid wasting labor, and also can reduce the risk of pollution of the to-be-processed soybean oil skin.

[0046] Further, in order to better serve the production, limit sensors are arranged at the upper and lower ends of the lead screw 17, so as to avoid that the tray 16 moves out of the working area, sensors for material supply are arranged on the tray 16, which are used to sense the amount of to-be-processed soybean oil skin on the tray 16, when the to-be-processed soybean oil skin is missing, a signal can be sent in time to make the device stop and issue an alarm, a material position sensor is arranged between the tray 16 and the suction cup 13, which is convenient for sensing the to-be-processed soybean oil skin on the tray 16 and convenient for the suction cup 13 to pick up, the three groups of sensors are connected to the controller of the device through signal lines and are controlled respectively by the controller.

[0047] The chain 4 is fixedly connected with at least one auxiliary block, the auxiliary block is rotatably connected with a corresponding rotating seat 27, the rotating seat 27 is connected with a gear 26 close to the side of the vertical plate of the box 1, and the rotating seat 27 is hingedly connected with a clamping hand 11 away from the side of the vertical plate of the box 1, the clamping hand 11 is divided into two parts and is hingedly connected to the rotating seat 27 at the hinge point, and the hinge point of the clamping hand 11 is provided with an elastic element for resetting the clamping hand 11 after the clamping hand 11 is opened, so as to ensure that the clamping hand 11 maintains the clamping force.

[0048] Further, in order to save space, the elastic element can adopt a torsional spring, so that the torsional spring is located at the hinge position of the clamping hand 11, which can make the clamping hand 11 close after being opened flexibly and conveniently, and continuously provide clamping force.

[0049] Further, in order to better make the clamping hand 11 move with the chain 4 and prevent the clamping hand 11 from shaking, the box 1 is further fixedly provided with a track 30 matched with the chain 4.

[0050] Further, in order to better realize the unloading of the clamping hand 11 after the clamping hand 11 is closed, the clamping part of the clamping hand 11 is a conical long rod and forms a circular conical smooth surface, which can reduce the unloading resistance during unloading, improve the production efficiency and product quality.

[0051] The vertical plate of the frying box 1 is further provided with a sensor 29 located in the vertical downward moving section of the chain 4, which can cooperate with the clamping hand 11. The fourth cylinder 15 is fixedly connected to the frying box 1, and the working shaft of the fourth cylinder 15 is fixedly connected with a concave block 14 which can cooperate with the clamping hand 11 and make the clamping hand 11 open. When the clamping hand 11 moves with the chain 4 to make the sensor 29 work, the chain 4 stops moving. At this time, the concave block 14 is pushed out by the fourth cylinder 15, so that the clamping hand 11 is opened. It is ensured that the opening range of the clamping hand 11 after opening is located in the moving range of the suction cup 13, so that the soybean oil skin adsorbed by the suction cup 13 can enter the clamping area of the clamping hand 11.

[0052] Specifically, the sensor uses a proximity switch. The proximity switch is a kind of position switch which can be operated without mechanical direct contact with the moving part. When the object approaches the sensing surface of the proximity switch to the action distance, the switch can be actuated without mechanical contact and any pressure, thereby driving the direct current electric appliance or providing control instructions for the computer (plc) device. It has the characteristics of travel switch and micro switch, and has sensing performance, reliable action, stable performance, fast frequency response, long service life, strong anti-interference ability, and the characteristics of waterproof, shockproof and corrosion resistance.

[0053] Further, in order to better send the soybean oil skin into the opening area of the clamping hand 11 by the suction cup 13, and ensure that the clamping hand 11 is in the opening state of opening upward and downward, the correction rod 25 is further provided on the frying box 1. The correction rod 25 can ensure that the clamping hand 11 does not swing left and right when following the chain 4 to move, so that the sensor 29 can accurately sense the clamping hand 11. Further, when the sensor 29 works, the correction rod 25 can make the clamping hand 11 smoothly turn into the opening state of opening upward and downward under the action of the concave block 14.

[0054] The vertical plate part of the frying box 1 is located in the vertical upward moving direction of the chain 4. The frying box 1 is rotationally connected with a plurality of longitudinal cutter heads 3. The longitudinal cutter heads 3 are connected with corresponding cutting motors 9 which provide cutting power.

[0055] The upper end of the vertical plate part of the frying box 1 is hingedly connected with an upper frame 7. The upper frame 7 is rotationally connected with a plurality of transverse cutter heads 31. The transverse cutter heads 31 are connected with corresponding cutting motors 9 which provide cutting power. The upper frame 7 is further fixedly connected with a first cylinder 8. The first cylinder 8 can adjust the included angle between the upper frame 7 and the frying box 1, thereby adjusting the working state of the transverse cutter heads 31.

[0056] The frying box 1 is slidably connected with the discharging plate 6, and the second cylinder 10 capable of reciprocating is connected below the discharging plate 6. The discharging plate 6 is below the transverse cutter 31, and the through groove capable of cooperating with the transverse cutter 31 is formed in the discharging plate 6. The clamping rod 41 is fixedly connected to the side of the discharging plate 6 away from the longitudinal cutter 3. When the clamping hand 11 moves to above the discharging plate 6 following the chain 4, the second cylinder 10 drives the discharging plate 6 to unload the bean oil skin on the clamping hand 11 under the cooperation of the clamping rod 41.

[0057] It should be noted that the device is the oil frying link equipment on the whole production line of the bean oil skin product. After the discharging plate 6 discharges, the processed bean oil skin falls into the auxiliary transfer equipment on the production line and is transferred to the subsequent process.

[0058] The controller is also connected to the frying box 1, and the controller is the control system of the automatic equipment and is a mature product in the market, which is not drawn.

[0059] The sensor 29, the cutting motor 9, the chain wheel motor 24, the power motor of the lead screw 17 and the heater 18 are electrically connected with the controller and are controlled by the controller.

[0060] The oil frying box body of the frying box 1 is also provided with an electronic thermometer, and the electronic thermometer is also connected with the controller. The electronic thermometer can detect the temperature, so as to avoid the influence of the oil temperature fluctuation on the product.

[0061] The first cylinder 8, the second cylinder 10, the third cylinder 12 and the fourth cylinder 15 are connected with the gas source, and the working states are controlled by the controller.

[0062] Further, in order to better realize the control, each group of cylinders is provided with a position-adjustable magnetic switch. The magnetic switch is an accessory of the cylinder and is a mature product in the market. The magnetic switch is connected with the controller through a signal line for corresponding control.

[0063] It should be noted that the vertical cutter 21, the longitudinal cutter 3 and the transverse cutter 31 are selected according to the type of the product.

[0064] Further, according to the product category, when producing sheet products, the vertical cutter 21 is not installed when the longitudinal cutter 3 and the transverse cutter 31 are selected, and the rack 28 located in the moving range of the chain 4 driven clamp hand 11 between the oil surface is also not installed. At this time, after the clamp hand 11 clamps the bean oil skin, the bean oil skin is folded in half to form a fold line centered on the clamp hand 11 under the action of its own weight, and the clamp hand 11 enters the oil in the frying box 1 in the folded state of the whole bean oil skin under the driving of the chain 4. After the bean oil skin is fried, the clamp hand 11 is moved to the longitudinal cutter 3 first under the driving of the chain 4, and the longitudinal cutter 3 rotates to cut the fried bean oil skin carried by the clamp hand 11. The chain 4 drives the clamp hand 11 to continue moving to the transverse cutter 31 area, and the transverse cutter 31 adjusts the upper frame 7 under the action of the first air cylinder 8 to realize cooperation with the clamp hand 11. The second air cylinder 10 drives the unloading plate 6 to move, and the transverse cutter 31 completes the cutting of the fried bean oil skin carried by the clamp hand 11, and finally forms a sheet product.

[0065] Specifically, the bean oil skin is folded in half to form a fold line centered on the clamp hand 11, and the bean oil skin is deflected under its own gravity when the chain 4 drives the clamp hand 11 to move and passes through the longitudinal cutter 3, and contacts the longitudinal cutter 3 to complete the division into strips. When the bean oil skin carried by the clamp hand 11 is completely laid on the unloading plate 6, the chain 4 stops moving, and the transverse cutter 31 adjusts the cutting distance from the unloading plate 6 under the action of the first air cylinder 8, so that the transverse cutter 31 can move relative to the through slot of the unloading plate 6. At this time, the unloading plate 6 is driven by the second motor 10 to move away from the vertical plate part of the frying box 1, thereby driving the fried bean oil skin to separate from the clamp hand 11 to complete unloading, and the fried bean oil skin is divided into blocks under the action of the transverse cutter 31, so that the fried bean oil skin changes from strips to blocks.

[0066] Further, the chain 4 stops moving, and the transverse cutter 31 cooperates with the unloading plate 6 to divide the fried bean oil skin. The action of the sensor 29 senses a new set of clamp hands 11 entering the moving range of the suction cup 3 and sends a signal, so that the controller stops the chain motor from rotating, and the unloading action is synchronized with the suction cup 3 to save production time and improve production efficiency.

[0067] Further, according to the product category, when producing roll products, the vertical cutter 21 is selected, and the vertical cutter 21 is installed with the rack 28, and the longitudinal cutter 3 and the transverse cutter 31 are not installed. The installed vertical cutter 21 can cut the bean oil skin carried by the clamp hand 11.

[0068] Specifically, after the hands 11 hold the bean skin, the chain 4 drives the hands 11 into the oil in the frying box 1 for frying, the hands 11 move with the chain 4, so that the fried bean skin rubs against the vertical cutter 21 in the moisture box 2, at this time the gear 26 meshes with the rack 28 on the vertical cutter 21 and rotates, thereby rotating the hands 11 and the fried bean skin, the length of the rack 28 is greater than that of the vertical cutter, and the extended end of the rack 28 is located near the oil frying box body part of the frying box 1, so that the bean skin can be wound into a roll before being cut, and then continues to move under the action of the chain 4, contacts the vertical cutter 21, and is cut by the vertical cutter 21 under the assistance of the rack 28.

[0069] It should be noted that according to the thickness and size of the bean skin to be processed, three groups of hands 11 are evenly distributed on the chain 4, so that the bean skin frying work can be synchronized with loading, humidifying and unloading under the cooperation of the moving speed of the heater 18 and the chain 4 and the assistance of the sensor 29, and the work cycle is realized. After the hands 11 wind the bean skin into a roll, 4 to 5 rolls can be produced at one time under the cooperation of the vertical cutter, greatly improving the efficiency.

[0070] It should be noted that due to the different quality of the bean skin to be processed, such as thickness and size, and the influence of the oil temperature controlled by the heater 18 in the device, the moving speed of the chain 4 and the length of the chain 4, at least one group of hands 11 can be provided on the chain 4, which cannot be simply understood as only three groups of hands 11.

[0071] It should be noted that after the production task is completed, the oil in the frying box 1 is pumped out for sedimentation to avoid too many impurities affecting the product quality.

[0072] Further, the oil pumped out by the oil pump can be stored in the conical oil storage barrel, so that the impurities can be accumulated when they are precipitated. The upper half of the oil in the conical oil storage barrel is used the next day to enter the frying box 1, and new oil is supplemented to meet the oil demand of production.

[0073] Example two

[0074] Further, since the bean skin is not yet expanded when it enters the oil frying box body part of the frying box 1, the bean skin held by the hands 11 is very flexible and elastic, so that after the bean skin is wound by the hands 11, the part of the bean skin held by the hands 11 will leave a flexible core and cannot be expanded at high temperature, thereby causing the cutter to be difficult to cut off. In order to better cut off the rolled bean skin after frying and reduce the occurrence of flexible core, the hands 11 are further modified based on example one.

[0075] Specifically, as Figures 7-12As shown, the chain 4 is rotationally connected to the clamping hand 11, and the frying box 1 is fixedly connected with a slide table cylinder 40 capable of cooperating with the clamping hand 11 in a direction away from the chain 4, the slide table cylinder 40 is slidingly connected to the clamping hand cylinder 32, and the slide table cylinder 40 can cooperate with the clamping hand cylinder 32 and the clamping hand 11, and the clamping hand cylinder 32 can open and close the clamping hand 11.

[0076] Further, in order to better realize control, the slide table cylinder 40 and the clamping hand cylinder 32 are connected to the controller through corresponding lines, which are mature market products.

[0077] Specifically, the clamping hand 11 is a two-part structure that can be opened and closed up and down by cooperation of the center shaft 34 and the clamping hand seat 35, one part is a round rod 111 with a circular cross section, and the other part is a semicircular rod 112 with a semicircular cross section, wherein the diameter of the round rod 111 is equal to the radius of the semicircular rod 112, and when the semicircular rod 112 is closed with the round rod 111, the closed contact position of the two rods fits into a straight line, which can completely puff the soybean oil skin.

[0078] Specifically, the clamping hand 11 is provided with a fixed sleeve 33 in the shape of an I-beam at the cooperation position with the chain 4, the chain 4 is fixedly connected to the fixed sleeve 33 by bolts, the fixed sleeve 33 is rotationally connected to the center shaft 34, the center shaft 34 is fixedly connected with a gear 26 capable of cooperating with the rack 28, the center shaft 34 is slidingly connected to the clamping hand seat 35, the clamping hand seat 35 is respectively hingedly connected with the round rod 111 and the semicircular rod 112 capable of cooperating to form a closed state, the shaft end of the center shaft 34 located at one end of the clamping hand seat is respectively hingedly connected with the long hole of the round rod 111 and the semicircular rod 112, a spring 39 for resetting the clamping hand seat 35 is sleeved between the clamping hand seat 35 and the gear 26, the clamping hand seat 35 is provided with an auxiliary plate 38 capable of cooperating with the clamping hand cylinder 32 on the side of the hinged point, when the clamping hand cylinder 32 works, it respectively clamps the fixed sleeve 33 and the auxiliary plate 38, so that the clamping hand seat 35 slides along the center shaft 34 to the fixed sleeve 33, and the spring 39 is compressed synchronously, forming an open state of the round rod 111 and the semicircular rod 112 of the clamping hand 11, after the clamping hand cylinder 32 stops working, the spring 39 can reset the clamping hand seat 35, and then the round rod 111 and the semicircular rod 112 form a closed state, which can keep the clamping force of the round rod 111 and the semicircular rod 112 after closing, avoiding the soybean oil skin from slipping during movement with the chain 4.

[0079] When the chain 4 drives the clamp hand 11 to move to the area of the vertical cutter 21, the clamp hand 11 rotates under the cooperation of the gear 26 and the rack 28, and the clamp hand 11 clamps the expanded bean oil skin to complete the segmentation when passing through the vertical cutter 21. At this time, the semi-circular rod and the circular rod of the clamp hand 11 close the clamping part, because the uncut part is very small, and the expanded bean oil skin remains crisp, so the uncut part of the expanded bean oil skin will also extend the cutting crack. After unloading, when the hot air disappears and becomes brittle again, it will naturally break. The clamping area composed of the semi-circular rod and the circular rod of the clamp hand 11 can produce multiple rolls at the same time, improve the product production efficiency and the product yield.

[0080] Further, the counterweight 36 is fixedly connected below the clamp hand seat 35 away from the chain 4. The sliding connection area between the clamp hand seat 35 and the center shaft 34 is provided with a cavity on the side close to the fixed sleeve 33, and the steel ball 37 is placed in the cavity. The steel ball 37 cooperates with the counterweight 36 to make the clamp hand seat 35 keep a bias, so that when the chain 4 drives the clamp hand 11 to move and turn through the sprocket 5, the clamp hand seat 35 can avoid collision. After turning, the direction of the clamp opening of the clamp hand 11 is consistent with the direction of the clamp opening when feeding. Under the action of the counterweight 36 and the steel ball 37, the circular rod 111 and the semi-circular rod 112 of the clamp hand 11 can form a suitable winding tightness for the bean oil skin when the clamp hand 11 rotates and winds under the action of the rack 28 and the gear 26.

[0081] It should be noted that according to the thickness of the bean oil skin to be processed, the thickness of the bean oil skin to be processed is usually less than 1mm when producing winding products. At this time, the production and processing of winding products can be realized by cooperating the rack 28 with the vertical cutter 21. If the thickness of the bean oil skin to be processed is greater than 1mm (including 1mm), the puffing effect of the bean oil skin after winding is poor, which is not suitable for the production of crisp winding products, and can develop halogenated products after winding. At this time, the vertical cutter 21 can be removed, and only the rack 28 is retained to realize the winding of the bean oil skin by the clamp hand 11 for frying and subsequent processing. When only the rack 28 is retained, the clamp hand 11 can also produce sausage products.

[0082] Specifically, the length of the clamp hand 11 can be adjusted according to the length of the bean oil skin to be processed, and is not limited to the length of the clamp hand 11 being greater than 15cm.

[0083] Example three

[0084] Further, according to the thickness of the bean oil skin to be processed, when producing the rolled products, the thickness of the bean oil skin to be processed is usually less than 1mm, at this time, the toothed bar 28 and the vertical cutter 21 are matched to realize the production and processing of the crisp rolled products, if the thickness of the bean oil skin to be processed is greater than 1mm (including 1mm), at this time, the puffing effect of the bean oil skin after rolling is poor, which is not suitable for the production of the crisp rolled products, and on the basis of the embodiment two, further modification is made

[0085] Specifically, as shown in the figure, Figures 7-12 At this time, the vertical cutter 21 is selected to be removed, only the toothed bar 28 is reserved, and the pressing plate 42 is additionally installed to realize that the bean oil skin is fried and processed by the clamp hand 11, the lower end of the pressing plate 42 is located on the mesh plate 19, and the upper end is fixed in the moisture box 2 through auxiliary support, so that the pressing plate 42 and the plane formed by the running path of the chain 4 carrying the clamp hand 11 maintain a uniform distance.

[0086] When only the toothed bar 28 is reserved, the clamp hand 11 can be matched with the toothed bar 28 under the action of the gear 26 to roll the fried bean oil skin, and at the same time, the pressing plate 42 is matched to realize that the bean oil skin is compacted during rolling, so that the rolled product with compact texture is formed, so that the subsequent marinating production is better.

[0087] Further, in order to better save oil, the pressing plate 42 is uniformly provided with mesh holes for oil filtration, so that the excess oil is drained out when the bean oil skin is rolled after frying.

[0088] The working principle and use process of the utility model are as follows:

[0089] S1: the bean oil skin to be processed is placed on the tray 16, the height position of the tray 16 is adjusted by the lead screw 17, so that the suction cup 13 can adsorb the bean oil skin to be processed;

[0090] According to the product type, the appropriate vertical cutter 21 or longitudinal cutter 3 or transverse cutter 31 is selected;

[0091] The heater 18 is started to heat the oil in the frying box 1.

[0092] S2: after the oil temperature is appropriate, the controller makes the chain wheel motor 24 work to promote the chain 4 to drive the clamp hand 11 to move;

[0093] When the clamp hand 11 contacts the sensor 29, the controller makes the chain 4 pause moving, the controller makes the fourth cylinder 15 work to make the concave block 14 extend to open the clamp hand 11, and at the same time, the suction cup 13 adsorbs the bean oil skin on the tray 16;

[0094] After the suction cup 13 adsorbs, the bean oil skin enters the clamping range of the opened clamp hand 11 under the action of the third cylinder 12, and then the suction cup 13 is loosened, so that the bean oil skin falls in the area opened by the clamp hand 11;

[0095] S3: after the third cylinder 12 resets, the fourth cylinder 15 drives the concave block 14 to reset, so that the clamp hand 11 holds the bean oil skin under the action of the torsion spring, and different states of the bean oil skin held by the clamp hand 11 are formed according to the types of products produced;

[0096] The controller makes the chain 4 move again, and the clamp hand 11 drives the bean oil skin into the oil;

[0097] S4: after frying, the fried bean oil skin is softened through the moisture recovery box 2 after oil dripping through the air blowing pipe 20, so that the fried bean oil skin is not too crisp to increase the product failure rate caused by subsequent cutting;

[0098] S5: when the chain 4 drives the clamp hand 11 to move to the unloading plate 6 area, the second cylinder 10 pushes the unloading plate 6 to make the cut bean oil skin on the clamp hand 11 unload, and the cut bean oil skin is transferred to the subsequent process through other equipment of the production line.

[0099] Although the embodiments of the utility model have been shown and described, those skilled in the art can understand that various changes, modifications, replacements and variations can be made to these embodiments without departing from the principles and purposes of the utility model, and the scope of the utility model is defined by the claims and their equivalents.

Claims

1. A deep-frying device for soybean skin, comprising a frying box (1), the frying box (1) being composed of a lower frying box body and a vertical plate, the frying box (1) being rotatably connected to a plurality of sprockets (5), the sprockets (5) being provided with chains (4), and one set of the sprockets (5) being rotatably connected to a sprocket motor (24), characterized in that, At least one set of horizontal cutter discs (31) are hinged to the top of the frying box (1). At least one set of vertical cutter discs (3) are rotatably connected to the frying box (1). A heating component is installed inside the frying box (1). At least one set of openable and closeable grippers (11) is rotatably connected to the chain (4). A feeding component that cooperates with the grippers (11) is provided on one side of the frying box (1). A sensor (29) that cooperates with the grippers (11) is provided on the frying box (1). A unloading component is fixed on the frying box (1). The frying box (1) is also provided with a rehumidification box (2) to prevent the soybean skin from breaking when cutting. A vertical cutter (21) is provided inside the rehumidification box (2). The vertical cutter (21) is also provided with a rack (28) that allows the grippers (11) to rotate.

2. The soybean skin frying production apparatus according to claim 1, characterized in that, The frying box (1) is slidably connected to a recess (14) that cooperates with a gripper (11). The recess (14) is connected to a fourth cylinder (15) that cooperates with a sensor (29). The fourth cylinder (15) is fixedly connected to the frying box (1).

3. The soybean skin frying production apparatus according to claim 1, characterized in that, The hinge shaft of the gripper (11) is provided with a torsion spring for easy reset. The gripper (11) is hinged to the rotating seat (27). The rotating seat (27) is fixedly connected to a gear (26) on the side away from the gripper (11). The rotating seat (27) is connected to the chain (4) through an auxiliary block. The blasting box (1) is fixed with a track (30) for stabilizing the gripper (11) when it moves with the chain (4).

4. The soybean skin frying production apparatus according to claim 3, characterized in that, The gear (26) can engage with the rack (28) provided on the vertical cutter (21).

5. The soybean skin frying production apparatus according to claim 1, characterized in that, The heating component includes a heater (18), which is fixed inside the frying box of the frying box (1), and a wire mesh plate (19) is fixed above the heater (18).

6. The soybean skin frying production apparatus according to claim 1, characterized in that, The feeding assembly includes a lead screw (17), which is rotatably connected to the frying box (1). One end of the lead screw (17) is connected to a power mechanism. The lead screw (17) is provided with a tray (16) that can move up and down. The tray (16) is equipped with a suction cup (13). The suction cup (13) is mounted on the frying box (1) by a third cylinder (12).

7. The soybean skin frying production apparatus according to claim 1, characterized in that, The unloading assembly includes an unloading plate (6) which is slidably connected to the vertical plate of the frying box (1) and is connected to a second cylinder (10) capable of reciprocating.

8. The soybean skin frying production apparatus according to claim 1, characterized in that, The transverse cutter disc (31) is rotatably mounted on the upper frame (7). The upper frame (7) is connected to a first cylinder (8). The first cylinder (8) can adjust the angle between the upper frame (7) and the frying box (1). The transverse cutter disc (31) is connected to a corresponding cutting motor (9).

9. The soybean skin frying production apparatus according to claim 1, characterized in that, The longitudinal cutter disc (3) is rotatably connected to the vertical plate of the frying box (1), and the longitudinal cutter disc (3) is rotatably connected to the corresponding cutting motor (9).

10. The soybean skin frying production apparatus according to claim 1, characterized in that, The frying box (1) is equipped with a correction rod (25) for correcting the opening direction of the clamp (11).

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