Multi-layer combined insulating plate

By using a multi-layer composite insulation board with a unique connection structure, the problems of structural instability and complicated installation of traditional insulation boards are solved, achieving high stability and efficient installation, suitable for the insulation and heat preservation needs of electrical appliances.

CN223857936UActive Publication Date: 2026-01-30DONGGUAN QIANYU ELECTRONICS CO LTD
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Patent Information

Application Number
CN202520108407.X
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-01-16
Publication Date
2026-01-30
Estimated Expiration
2035-01-16

AI Technical Summary

Technical Problem

Traditional insulation boards are structurally unstable, with severe interlayer slippage and separation, making installation cumbersome and inefficient, and their performance is insufficient, especially under high temperature and high pressure conditions.

Method used

It adopts a multi-layer modular design, with each layer fixed by adhesive, and uses concave and convex surface connection and limiting block structure, combined with frame panels for positioning and fixation, to ensure tight connection between layers and simplify installation.

Benefits of technology

It improves the structural stability and deformation resistance of the insulation board, enhances its insulation performance, ensures the safe operation of electrical appliances under high temperature and high pressure environments, and simplifies the installation process.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a multilayer combined insulating plate in the field of insulating plates, which comprises an insulating plate body and a frame for mounting the insulating plate body, and the insulating plate body comprises a lower protective layer, a lower insulating layer, a heat preservation layer, an upper insulating layer and an upper protective layer which are sequentially stacked from bottom to top; the heat preservation layer is connected with the upper insulation layer through a matched upper concave-convex surface, the heat preservation layer is connected with the lower insulation layer through a matched lower concave-convex surface, a plurality of protruding upper protruding blocks are arranged on the face, close to the upper insulation layer, of the upper protection layer, the upper protruding blocks are embedded and fixed into the upper insulation layer, and protruding lower protruding blocks are arranged on the face, close to the lower insulation layer, of the lower protection layer. The lower bump is embedded and fixed in the lower insulating layer; the frame is composed of a plurality of spliced surrounding pieces, a plurality of protruding limiting insertion blocks are arranged on the faces, close to the insulating plate body, of the surrounding pieces, the limiting insertion blocks are inserted into and fixed to the outer side of the upper insulating layer or the lower insulating layer respectively, the stability of the insulating plate is effectively improved, and installation is convenient.
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Description

TECHNICAL FIELD

[0001] The utility model relates to the technical field of insulating board, specifically to a multilayer combined insulating board. BACKGROUND

[0002] In the field of electrical appliance manufacturing, insulating boards serve as key components, bearing the important responsibility of isolating electric current and protecting electrical components from short-circuit and electric shock risks. Traditional insulating boards often adopt a single-layer or simple laminated structure, which exposes a series of problems in practical application. The primary problem lies in the difficulty of ensuring the tight combination between layers, as interlayer sliding and separation phenomena occur frequently, which not only weakens the insulation performance but also reduces the anti-deformation ability of the insulating board, affecting the stability and safety of electrical appliances. Especially in harsh environments such as high temperature and high pressure, the structural stability problem of traditional insulating boards is particularly prominent, becoming a bottleneck restricting the performance improvement of electrical appliances.

[0003] In addition, the installation method of traditional insulating boards is relatively cumbersome. Due to the lack of effective positioning and fixing mechanism, additional fasteners or complex operation steps are often required during installation, which not only increases the installation cost but also reduces the installation efficiency. Especially in the case of limited internal space and compact component layout of electrical appliances, the installation of traditional insulating boards becomes a challenge, affecting the flexibility and production efficiency of electrical appliance manufacturing. SUMMARY

[0004] To overcome the deficiencies of existing technical solutions, the utility model provides a multilayer combined insulating board, which effectively solves the technical problems of unstable structure and inconvenient installation of current insulating boards.

[0005] The technical solution adopted by the utility model to solve its technical problems is:

[0006] A multilayer combined insulating board, comprising an insulating board body and a frame for installing the insulating board body, the insulating board body comprising a lower protective layer, a lower insulating layer, a thermal insulation layer, an upper insulating layer and an upper protective layer stacked in order from bottom to top, and two adjacent layers are fixed by glue.

[0007] The thermal insulation layer and the upper insulating layer are connected by matching upper concave-convex surfaces, the thermal insulation layer and the lower insulating layer are connected by matching lower concave-convex surfaces, one side of the upper protective layer close to the upper insulating layer is provided with a plurality of protruding upper blocks, the upper blocks are embedded and fixed in the interior of the upper insulating layer, and one side of the lower protective layer close to the lower insulating layer is provided with protruding lower blocks, the lower blocks are embedded and fixed in the interior of the lower insulating layer.

[0008] The frame is arranged outside the insulating plate body, and is composed of a plurality of surrounding pieces capable of being connected end to end, the surrounding pieces are closely arranged on the corresponding outer side of the insulating plate body, and the two ends of the surrounding pieces are respectively arranged on the edges of the upper protective layer and the lower protective layer, and a plurality of protruding limiting blocks are arranged on the side of the surrounding piece close to the insulating plate body, and the limiting blocks are respectively inserted and fixed on the outer side of the upper insulating layer / lower insulating layer.

[0009] Further, the heat preservation layer is a polystyrene foam layer or a polyurethane foam layer, and the upper insulating layer / lower insulating layer is one of a polyvinyl chloride layer, a polyethylene layer and a glass fiber reinforced plastic layer.

[0010] Further, a plurality of upper grooves for inserting the upper protruding blocks are arranged on the side of the upper insulating layer close to the upper protective layer, the number and positions of the upper grooves correspond to those of the upper protruding blocks, and a plurality of lower grooves for inserting the lower protruding blocks are arranged on the side of the lower insulating layer close to the lower protective layer, the number and positions of the lower grooves correspond to those of the lower protruding blocks.

[0011] Further, a plurality of limiting slots for inserting and fixing the limiting blocks are arranged on the outer sides of the upper insulating layer and the lower insulating layer, and the number and positions of the limiting slots correspond to those of the limiting blocks.

[0012] Further, a plurality of mounting holes are arranged on the two ends of the surrounding piece for protruding the upper protective layer and the lower protective layer.

[0013] Compared with the prior art, the utility model has the advantages that:

[0014] The utility model discloses an insulating plate body through the accurate laminating design and the unique connecting structure, ensure the close combination between each layer, effectively prevent the interlayer sliding and separation, strengthen the anti -deformation ability of insulating plate body. This stable structure not only promotes the stability of overall structure, also promotes the insulating performance, also guarantees the safe operation of electric appliance under high temperature, high pressure environment. In addition, the insulating plate body can be positioned and fixed in the specified position in the electric appliance through the frame, and the installation steps are greatly simplified through the combination of the limiting block and the limiting slot, and the installation efficiency is improved. ACCURACY

[0015] Figure 1 The utility model discloses an insulating plate body through the accurate laminating design and the unique connecting structure, ensure the close combination between each layer, effectively prevent the interlayer sliding and separation, strengthen the anti -deformation ability of insulating plate body. This stable structure not only promotes the stability of overall structure, also promotes the insulating performance, also guarantees the safe operation of electric appliance under high temperature, high pressure environment. In addition, the insulating plate body can be positioned and fixed in the specified position in the electric appliance through the frame, and the installation steps are greatly simplified through the combination of the limiting block and the limiting slot, and the installation efficiency is improved.

[0016] Figure 2 The utility model discloses an insulating plate body through the accurate laminating design and the unique connecting structure, ensure the close combination between each layer, effectively prevent the interlayer sliding and separation, strengthen the anti -deformation ability of insulating plate body. This stable structure not only promotes the stability of overall structure, also promotes the insulating performance, also guarantees the safe operation of electric appliance under high temperature, high pressure environment. In addition, the insulating plate body can be positioned and fixed in the specified position in the electric appliance through the frame, and the installation steps are greatly simplified through the combination of the limiting block and the limiting slot, and the installation efficiency is improved.

[0017] Figure 3 The utility model discloses an insulating plate body through the accurate laminating design and the unique connecting structure, ensure the close combination between each layer, effectively prevent the interlayer sliding and separation, strengthen the anti -deformation ability of insulating plate body. This stable structure not only promotes the stability of overall structure, also promotes the insulating performance, also guarantees the safe operation of electric appliance under high temperature, high pressure environment. In addition, the insulating plate body can be positioned and fixed in the specified position in the electric appliance through the frame, and the installation steps are greatly simplified through the combination of the limiting block and the limiting slot, and the installation efficiency is improved. Figure 2 The utility model discloses an insulating plate body through the accurate laminating design and the unique connecting structure, ensure the close combination between each layer, effectively prevent the interlayer sliding and separation, strengthen the anti -deformation ability of insulating plate body. This stable structure not only promotes the stability of overall structure, also promotes the insulating performance, also guarantees the safe operation of electric appliance under high temperature, high pressure environment. In addition, the insulating plate body can be positioned and fixed in the specified position in the electric appliance through the frame, and the installation steps are greatly simplified through the combination of the limiting block and the limiting slot, and the installation efficiency is improved.

[0018] Figure 4The upper protective layer structure schematic view of the embodiment of the utility model;

[0019] Figure 5 The lower protective layer structure schematic view of the embodiment of the utility model;

[0020] Figure 6 The upper insulation layer structure schematic view of the embodiment of the utility model;

[0021] Figure 7 The lower insulation layer structure schematic view of the embodiment of the utility model;

[0022] Marked in the figure:

[0023] 1-insulating plate body, 2-frame;

[0024] 101-lower protective layer, 102-lower insulation layer, 103-thermal insulation layer, 104-upper insulation layer, 105-upper protective layer, 106-upper concave and convex surface, 107-lower concave and convex surface, 108-upper protruding block, 109-lower protruding block, 110-upper recess, 111-lower recess, 112-limiting slot;

[0025] 201-surrounding piece, 202-limiting plug, 203-mounting hole. DETAILED DESCRIPTION

[0026] The technical scheme in the embodiments of the utility model will be described clearly and completely in combination with the drawings in the embodiments of the utility model, apparently, the described embodiments are only part of the embodiments of the utility model, not all the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by the person skilled in the art without creative labor are within the protection scope of the utility model.

[0027] As Figures 1-7 Indicated, the utility model provides a kind of multilayer combined insulation board, which combines excellent insulation performance, thermal insulation performance and structural stability, suitable for various high-efficiency insulation and thermal insulation power equipment. Its structure is mainly composed of insulation plate body 1 and frame 2, wherein, frame 2 is used to install the insulation plate body 1 in specified position.

[0028] Insulation plate body 1 adopts laminated structure, and the specific structure is sequentially laminated with lower protective layer 101, lower insulation layer 102, thermal insulation layer 103, upper insulation layer 104 and upper protective layer 105 from bottom to top. Each layer is fixed by environment-friendly adhesive, to ensure the close combination between layers, improve the stability and durability of overall structure.

[0029] The thermal insulation layer 103 is a polystyrene foam layer or a polyurethane foam layer. The polystyrene foam layer has good thermal insulation performance and light weight, and is suitable for electrical appliances with weight restrictions. The polyurethane foam layer has higher thermal insulation performance and strength, and is suitable for electrical appliances with higher thermal insulation requirements. The upper and lower insulation layers 104 and 102 are one of a polyvinyl chloride layer, a polyethylene layer, and a glass fiber reinforced plastic layer. The polyvinyl chloride layer is commonly used as an insulation layer in low-voltage electrical appliances due to its excellent physical, mechanical, and insulating properties, as well as its low cost. The polyethylene layer is also a common insulating material with good electrical insulation performance and heat resistance. The glass fiber reinforced plastic layer has high mechanical strength and impact resistance, and is also commonly used as an insulation layer in electrical appliances. The upper and lower protective layers 105 and 101 are one of a polypropylene layer, a polyethylene layer, and a chlorobutyl rubber layer. The polypropylene layer has good corrosion resistance and wear resistance, and is commonly used as an outer protective layer in electrical appliances. The polyethylene layer also has good corrosion resistance and processing performance, and is also commonly used as an outer protective layer in electrical appliances. The chlorobutyl rubber layer has oil resistance, water resistance, and aging resistance, and is suitable for outer protective layers in electrical appliances in some special environments.

[0030] When the thermal insulation layer 103 is connected with the insulation layers on both sides, the upper surface of the thermal insulation layer 103 is provided with an upper concave-convex surface 106 that matches the connection with the upper insulation layer 104. The two are tightly fitted through the upper concave-convex surface 106 when connected, increasing the contact area between the layers and improving the connection strength. Correspondingly, the lower surface of the thermal insulation layer 103 is provided with a lower concave-convex surface 107 that connects with the lower insulation layer 102. The two are tightly fitted through the lower concave-convex surface 107 when connected, increasing the contact area between the layers and improving the connection strength.

[0031] When the protective layer is connected with the corresponding insulation layer, the upper protective layer 105 has a number of upper protrusions 108 on the side close to the upper insulation layer 104. These upper protrusions 108 are precisely embedded in the upper grooves 110 pre-set inside the upper insulation layer 104, achieving firm fixation. Similarly, the lower protective layer 101 has lower protrusions 109 on the side close to the lower insulation layer 102. These lower protrusions 109 are also precisely embedded in the lower grooves 111 pre-set inside the lower insulation layer 102.

[0032] The frame 2 is composed of a number of surrounding pieces 201 that can be connected end to end. These surrounding pieces 201 are tightly attached to the outer side of the insulation board body 1, providing additional protection and support for the insulation board body. The two ends of the surrounding pieces 201 protrude out of the edges of the upper and lower protective layers 105 and 101, respectively, ensuring that the edges of the entire insulation board are fully protected.

[0033] The surrounding piece 201 is provided with a plurality of protruding limiting insertion blocks 202 on one side close to the insulating plate body 1, the limiting insertion blocks 202 are respectively inserted and fixed in the pre-set limiting insertion slots 112 outside the upper insulating layer 104 and the lower insulating layer 102, the stable connection between the surrounding piece 201 and the insulating plate body 1 is ensured, and the surrounding piece 201 is fixed close to the outer side of the insulating plate body 1.

[0034] A plurality of mounting holes 203 are arranged on both ends of the surrounding piece 201 protruding the upper protective layer 105 and the lower protective layer 101, the mounting holes are convenient for fixing the insulating plate in a required position by using bolts, screws and other fasteners, and the flexibility and convenience of installation are improved.

[0035] Compared with the traditional technology, the insulating plate body 1 is designed through precise lamination and a unique connecting structure, the close combination between layers is ensured, the interlayer sliding and separation are effectively prevented, and the anti-deformation ability of the insulating plate body is enhanced. The stable structure not only improves the stability of the overall structure, but also improves the insulation performance, and ensures the safe operation of the electrical appliance in a high-temperature and high-pressure environment. The insulating plate body 1 can be quickly positioned and fixed in a specified position in the electrical appliance through the frame 2, the limiting insertion blocks 202 are combined with the limiting insertion slots 112, the installation steps are greatly simplified, and the installation efficiency is improved.

[0036] It is obvious for those skilled in the art that the present application is not limited to the details of the above exemplary embodiments, and the present application can be implemented in other specific forms without departing from the spirit or essential characteristics of the present application. Therefore, the embodiments should be regarded as exemplary and non-limiting, the scope of the present application is defined by the appended claims rather than the above description, and therefore all changes falling within the meaning and scope of the equivalent elements of the claims are intended to be included in the present application, and any reference signs in the claims should not be regarded as limiting the claims.

Claims

1. A multi-layer combined insulation panel comprising an insulation panel body and a frame for mounting the insulation panel body, characterized in that: The insulation plate body comprises a lower protective layer, a lower insulation layer, a heat preservation layer, an upper insulation layer and an upper protective layer which are stacked from bottom to top, and two adjacent layers are fixed by adhesive; The heat preservation layer and the upper insulation layer are connected by matching upper concave-convex surfaces, the heat preservation layer and the lower insulation layer are connected by matching lower concave-convex surfaces, one side of the upper protective layer close to the upper insulation layer is provided with a plurality of protruding upper blocks, the upper blocks are embedded and fixed in the interior of the upper insulation layer, one side of the lower protective layer close to the lower insulation layer is provided with protruding lower blocks, and the lower blocks are embedded and fixed in the interior of the lower insulation layer; The frame surrounds the outer side of the insulation plate body, and the frame is composed of a plurality of surrounding pieces which can be connected end to end, the surrounding pieces are tightly attached to the corresponding outer side of the insulation plate body, and the two ends of the surrounding pieces protrude from the edges of the upper protective layer and the lower protective layer, respectively, one side of the surrounding piece close to the insulation plate body is provided with a plurality of protruding limiting blocks, and the limiting blocks are inserted and fixed in the outer side of the upper insulation layer / lower insulation layer, respectively.

2. A multi-layered combined insulation panel according to claim 1, characterized in that: The heat preservation layer is a polystyrene foam layer or a polyurethane foam layer, and the upper insulation layer / lower insulation layer is one of a polyvinyl chloride layer, a polyethylene layer and a glass fiber reinforced plastic layer.

3. A multi-layered combined insulation panel according to claim 1, characterized in that: One side of the upper insulation layer close to the upper protective layer is provided with a plurality of upper grooves for inserting the upper blocks, the number and position of the upper grooves correspond to the upper blocks, and one side of the lower insulation layer close to the lower protective layer is provided with a plurality of lower grooves for inserting the lower blocks, the number and position of the lower grooves correspond to the lower blocks.

4. A multi-layered combined insulation panel according to claim 1, characterized in that: The outer side of the upper insulation layer and the lower insulation layer is provided with a plurality of limiting slots for inserting and fixing the limiting blocks, and the number and position of the limiting slots correspond to the limiting blocks.

5. A multi-layered combined insulation panel according to any one of claims 1-4, characterized in that: The two ends of the surrounding piece protruding from the upper protective layer and the lower protective layer are provided with a plurality of mounting holes.