Integrated tank with powder suction function

Abstract

The utility model relates to an integration tank with a powder suction function, which comprises an integration box, the top in the integration box is fixedly connected with a gas collection channel, the bottom side of the end part of the gas collection channel is communicated with a conveying channel, and one side of the conveying channel close to a box opening of the integration box is provided with an integration processing piece; an auxiliary part is arranged on the side, away from the box opening of the integrated box, of the conveying channel. The utility model relates to the technical field of paint mist treatment. When the integrated tank with the powder suction function is used, air is conveyed into the treatment box and the water tank only under the action of the fan, and then continuously conveyed paint mist can be settled and filtered, so that the energy consumption during paint mist treatment is greatly reduced, the paint mist can be concentrated in the water tank to be settled, and the paint mist treatment efficiency is improved. The paint mist dust particle treatment cost is reduced, and the practicability is improved.

Description

Technical Field

[0001] This utility model relates to the technical field of paint mist treatment, and in particular to an integrated tank with a powder absorption function. Background Technology

[0002] In a spray booth, paint mist refers to a series of tiny particles formed during the coating process due to the evaporation of solvents in the paint. These particles float in the air and are difficult to dissipate quickly, forming a special type of particulate matter. Unlike dust, paint mist is mainly composed of volatile solvents, has a smaller particle size, and stronger buoyancy. A common treatment method is to use integrated filter tanks, which filter the paint mist particles through a filter screen, and then the filtered air is released. This method is typically used in areas with low paint mist levels; higher levels of paint mist require more frequent filter replacements.

[0003] In the prior art, CN212369832U discloses a paint mist treatment device for spray booths, which includes a settling chamber, a filter device, and a photocatalytic device. The settling chamber has an air inlet on its side wall closest to the spray booth for paint mist entry, and an exhaust port on its side wall furthest from the spray booth for discharging residual waste gas after paint mist settling. A spray device is installed on the inner top wall of the settling chamber, and a settling tank containing an adsorbent is located at the bottom of the chamber's inner cavity. A drain pipe for wastewater discharge is installed on one side wall of the settling chamber. The filter device is fixed to the outer side wall of the settling chamber corresponding to the exhaust port and is used to filter residual free paint mist particles in the waste gas. The photocatalytic device is connected to the filter device through the exhaust pipe and is used to catalytically decompose the waste gas. This invention features strong integration, saves installation space, has a simple structure, is easy to install, and has a significant paint mist treatment effect. It is suitable for the post-treatment of paint mist in various spray booths and is beneficial to environmental protection.

[0004] The application requires continuous spraying of paint mist through a spraying device, and the painting of the workpiece requires a long working time. This results in a large amount of cost consumption due to the long-term spraying of paint mist into the air, reducing its practicality. Utility Model Content

[0005] In view of the shortcomings of the existing technology, the purpose of this utility model is to provide an integrated tank with powder suction function, so as to solve the technical problems mentioned in the background art.

[0006] The above-mentioned technical objective of this utility model is achieved through the following technical solution:

[0007] An integrated tank with powder suction function includes an integrated box. A gas collection channel is fixedly connected to the top of the integrated box. A conveying channel is connected to the bottom side of the end of the gas collection channel. An integrated processing component is provided on the side of the conveying channel near the opening of the integrated box, and an auxiliary component is provided on the side of the conveying channel away from the opening of the integrated box.

[0008] The integrated processing unit includes a processing box, a paint mist cotton, a connecting channel, and a water tank. The processing box is fixedly installed on the bottom side of the integrated box. A through groove is opened on the side of the processing box near the conveying channel. The processing box is connected to the conveying channel through the through groove. The paint mist cotton is fixedly installed in the through groove. The connecting channel is connected to the bottom of the processing box away from the conveying channel. The water tank is fixedly installed on the bottom side of the integrated box away from the conveying channel. The end of the connecting channel is connected to the water tank through a one-way valve. Fiberglass cloth is fixedly connected inside the water tank.

[0009] In a preferred embodiment, the present invention can be further configured such that: an exhaust pipe is connected to the upper side of the water tank, and the end of the exhaust pipe extends to the outside of the integrated box.

[0010] In a preferred embodiment, the present invention can be further configured such that: the auxiliary component includes an extension channel, the extension channel is located on the side of the integrated box away from the water tank, and the extension channel is connected to the conveying channel; the top end of the extension channel extends to the top of the integrated box, and the top end of the extension channel extends into the integrated box and is connected to the gas collection channel through a one-way valve.

[0011] In a preferred embodiment, the present invention can be further configured as follows: a slider is slidably connected at the entrance of the extended channel; a transfer tube is fixedly connected to the bottom of the extended channel; the end of the transfer tube is inserted into the slider and slidably connected to the slider; air outlets are provided on the outer periphery of both ends of the transfer tube; and a support spring is connected between the slider and the bottom sidewall of the extended channel.

[0012] In a preferred embodiment, the present invention can be further configured such that the air outlet near the slider is located inside the slider, and the air outlet away from the slider is oriented upwards.

[0013] In a preferred embodiment, the present invention can be further configured such that both ends of the transfer tube are closed, and the inlet end of the extension channel is closed by a slider.

[0014] In summary, this utility model has at least one of the following beneficial technical effects:

[0015] 1. This integrated tank with powder suction function can deliver air to the processing box and water tank by the action of a fan, so as to settle and filter the continuously delivered paint mist. This greatly reduces the energy consumption in paint mist treatment, and can concentrate the paint mist in the water tank for settling treatment, thereby reducing the cost of paint mist dust particle treatment and improving practicality.

[0016] 2. In this integrated tank with powder absorption function, during the continuous air supply process, the airflow velocity at the paint mist cotton is reduced due to the filtration of the air. As a result, the air pressure at this location increases when air is continuously supplied. At this time, the air in this location can be transported to the extension channel, thereby reducing the air pressure at this location and preventing air backflow. The extension channel has a buffering function, transporting the incoming air from the top of the extension channel to the top side of the end of the air collection channel, and then transporting it back into the supply channel for subsequent air processing.

[0017] 3. This integrated tank with powder suction function will gradually push the slider as the air pressure at the bottom of the conveying channel increases. The movement of the slider will expose the corresponding air outlet, thereby inputting excess gas from the air outlet to another air outlet, and then inputting air into the extension channel. After the air pressure in the conveying channel stabilizes, the force of the support spring will move the slider to the initial position, achieving the effect of automatic pressure relief. Attached Figure Description

[0018] To more clearly illustrate the technical solutions of the embodiments of this utility model, the accompanying drawings used in the description of the embodiments will be briefly introduced below. Obviously, the drawings described below are only some embodiments of this utility model. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort.

[0019] Figure 1 This is a schematic diagram of the overall structure of an integrated tank with powder suction function according to the present invention.

[0020] Figure 2 This is a schematic diagram of the internal structure of an integrated box with a powder-absorbing function according to the present invention.

[0021] Figure 3 This is a schematic diagram of the auxiliary component structure of an integrated tank with powder suction function according to the present invention.

[0022] Figure 4 This is a schematic diagram of the internal structure of a water tank with a powder-absorbing function according to the present invention.

[0023] In the diagram, 1. Integrated box; 2. Gas collection channel; 3. Conveying channel; 4. Integrated processing component; 5. Auxiliary component; 6. Processing box; 7. Paint mist cotton; 8. Connecting channel; 9. Water tank; 10. Through groove; 11. Exhaust pipe; 12. Extension channel; 13. Slider; 14. Transfer pipe; 15. Air outlet; 16. Support spring; 17. Fiberglass cloth. Detailed Implementation

[0024] The present invention will be further described in detail below with reference to the accompanying drawings.

[0025] Example:

[0026] Reference Figures 1-4 The present invention discloses an integrated tank with a powder suction function, including an integrated box 1. An air collection channel 2 is fixedly connected to the top of the integrated box 1. A conveying channel 3 is connected to the bottom side of the end of the air collection channel 2. An integrated processing component 4 is provided on the side of the conveying channel 3 near the opening of the integrated box 1, and an auxiliary component 5 is provided on the side of the conveying channel 3 away from the opening of the integrated box 1.

[0027] The integrated processing component 4 includes a processing box 6, a paint mist cotton 7, a connecting channel 8, and a water tank 9. The processing box 6 is fixedly installed inside the bottom side of the integrated box 1. A through groove 10 is opened on the side of the processing box 6 near the conveying channel 3. The processing box 6 is connected to the conveying channel 3 through the through groove 10. The paint mist cotton 7 is fixedly installed in the through groove 10. The connecting channel 8 is connected to the bottom of the processing box 6 away from the conveying channel 3. The water tank 9 is fixedly installed inside the integrated box 1 on the bottom side away from the conveying channel 3. The end of the connecting channel 8 is connected to the water tank 9 through a one-way valve. A fiberglass cloth 17 is fixedly connected inside the water tank 9.

[0028] In this embodiment, guided by a fan, air containing paint mist is transported to the air collection channel 2. The air then enters the conveying channel 3 from the air collection channel 2, and subsequently enters the processing box 6 from the conveying channel 3. Upon entering the processing box 6, the air passes through a paint mist filter 7, which filters some of the paint mist. The filtered paint mist air then enters the processing box 6 for transfer, and is then transported to the water tank 9 through a connecting channel 8. The water tank 9 is filled with water, and the water level is higher than the connecting channel 8. The connecting channel 8 is connected to the water tank 9 via a one-way valve to prevent water backflow. Additionally, the water tank 9 is equipped with a multi-layered fiberglass filter cloth 17, which further filters the air while simultaneously sending paint mist particles into the water, significantly reducing impurities and improving the filtration effect. The filtered air is then transported to the top of the water tank 9 and finally discharged from there.

[0029] In a further preferred embodiment of this utility model, such as Figure 1-3 As shown, an exhaust pipe 11 is connected to the upper side of the water tank 9, and the end of the exhaust pipe 11 extends to the outside of the integrated box 1.

[0030] In this embodiment, the exhaust pipe 11 is used to communicate with the water tank 9. The exhaust pipe 11 extends to the outside of the integrated box 1, so that the air containing paint mist injected into the water tank 9 causes the particles in the paint mist to settle in the water, and the air can be discharged from the water. The particles in the paint mist will remain in the water, so as to facilitate the separation of air and paint mist.

[0031] In a further preferred embodiment of this utility model, such as Figure 1-3 As shown, the auxiliary component 5 includes an extension channel 12. The extension channel 12 is located on the side of the integrated box 1 away from the water tank 9, and the extension channel 12 is connected to the conveying channel 3. The top end of the extension channel 12 extends to the top of the integrated box 1, and the top end of the extension channel 12 extends into the integrated box 1 and is connected to the gas collection channel 2 through a one-way valve.

[0032] In this embodiment, during the continuous air supply process, the airflow velocity at the paint mist cotton 7 is reduced due to the filtration of the air. Consequently, the air pressure at this location increases when air is continuously supplied. At this time, the air in this location can be transported to the extension channel 12, thereby reducing the air pressure at this location and preventing air backflow. The extension channel 12 has a buffering function, transporting the incoming air from the top of the extension channel 12 to the top side of the end of the air collection channel 2, and then transporting it back to the delivery channel 3 for subsequent air processing.

[0033] In a further preferred embodiment of this utility model, such as Figure 1-3 As shown, a slider 13 is slidably connected at the entrance of the extension channel 12, and a transfer tube 14 is fixedly connected to the bottom of the extension channel 12. The end of the transfer tube 14 is inserted into the slider 13 and slidably connected to the slider 13. Air outlets 15 are provided on the outer periphery of both ends of the transfer tube 14. A support spring 16 is connected between the slider 13 and the bottom sidewall of the extension channel 12.

[0034] In this embodiment, as the air pressure at the bottom of the conveying channel 3 increases, the slider 13 will be gradually pushed. The movement of the slider 13 will expose the corresponding air outlet 15, thereby allowing excess gas to be input from the air outlet 15 to another air outlet 15, and then air will be input into the extension channel 12. After the air pressure in the conveying channel 3 stabilizes, the force of the support spring 16 will move the slider 13 to the initial position, achieving the effect of automatic pressure relief.

[0035] In a further preferred embodiment of this utility model, such as Figure 1-3 As shown, the air outlet 15 near the slider 13 is located inside the slider 13, and the air outlet 15 away from the slider 13 is oriented upwards.

[0036] In this embodiment, the air outlet 15 near the slider 13 is located inside the slider 13 so that the slider 13 can seal the air outlet 15 to prevent air from entering the transfer tube 14 when the external air pressure is normal, thereby affecting the filtration of paint mist by the paint mist cotton 7. The air outlet 15 away from the slider 13 is oriented so that air can be directly delivered to the extension tube, avoiding air directly rushing towards the inner wall of the extension channel 12, which can easily cause airflow collision and thus affect the delivery of air.

[0037] In a further preferred embodiment of this utility model, such as Figure 1-3 As shown, both ends of the transfer tube 14 are closed, and the inlet end of the extension channel 12 is closed by the slider 13.

[0038] In this embodiment, the two ends of the transfer pipe 14 are closed, so that the transfer pipe 14 has only two air outlets 15 and two inlets and outlets. The inlet of the extension channel 12 is closed by the slider 13. So when the air pressure in the conveying channel 3 increases, the air will push the slider 13 and can only enter from the air outlet 15 in order to avoid backflow, so as to facilitate the depressurization in the conveying channel 3.

[0039] The embodiments described herein are preferred embodiments of this utility model and are not intended to limit the scope of protection of this utility model. Therefore, all equivalent changes made to the structure, shape, and principle of this utility model should be included within the scope of protection of this utility model.

Claims

1. An integrated tank with powder suction function, comprising an integrated box (1), characterized in that, The top of the integrated box (1) is fixedly connected to a gas collection channel (2), and the bottom of the end of the gas collection channel (2) is connected to a conveying channel (3). An integrated processing component (4) is provided on the side of the conveying channel (3) close to the opening of the integrated box (1), and an auxiliary component (5) is provided on the side of the conveying channel (3) away from the opening of the integrated box (1). The integrated processing component (4) includes a processing box (6), a paint mist cotton (7), a connecting channel (8), and a water tank (9). The processing box (6) is fixedly installed on the bottom side of the integrated box (1). A through groove (10) is provided on the side of the processing box (6) near the conveying channel (3). The processing box (6) is connected to the conveying channel (3) through the through groove (10). The paint mist cotton (7) is fixedly installed in the through groove (10). The connecting channel (8) is connected to the bottom of the processing box (6) away from the conveying channel (3). The water tank (9) is fixedly installed on the bottom side of the integrated box (1) away from the conveying channel (3). The end of the connecting channel (8) is connected to the water tank (9) through a one-way valve. A glass fiber cloth (17) is fixedly connected inside the water tank (9).

2. The integrated tank with powder suction function according to claim 1, characterized in that, The upper side of the water tank (9) is connected to an exhaust pipe (11), and the end of the exhaust pipe (11) extends to the outside of the integrated box (1).

3. The integrated tank with powder suction function according to claim 2, characterized in that, The auxiliary component (5) includes an extension channel (12), which is located on the side of the integrated box (1) away from the water tank (9) and is connected to the conveying channel (3). The top of the extension channel (12) extends to the top of the integrated box (1) and extends into the integrated box (1) and is connected to the gas collection channel (2) through a one-way valve.

4. An integrated tank with powder suction function according to claim 3, characterized in that, A slider (13) is slidably connected at the entrance of the extension channel (12). A transfer tube (14) is fixedly connected to the bottom of the extension channel (12). The end of the transfer tube (14) is inserted into the slider (13) and slidably connected to the slider (13). Air outlets (15) are opened on the outer periphery of both ends of the transfer tube (14). A support spring (16) is connected between the slider (13) and the bottom sidewall of the extension channel (12).

5. An integrated tank with powder suction function according to claim 4, characterized in that, The air outlet (15) near the slider (13) is located inside the slider (13), and the air outlet (15) away from the slider (13) is oriented upwards.

6. An integrated tank with powder suction function according to claim 5, characterized in that, Both ends of the transfer tube (14) are closed, and the entrance end of the extension channel (12) is closed by a slider (13).

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