Batching device for producing ecological water-soluble fertilizer

Abstract

The utility model relates to the field of batching devices, in particular to a batching device for producing an ecological water-soluble fertilizer. According to the technical scheme, a batching box is arranged between stand columns, a rotating turning plate is arranged at the upper end of the batching box, a funnel-shaped discharging pipe is arranged at the lower end of the batching box, a wedge-shaped head turning plate valve is arranged on the funnel-shaped discharging pipe, a fixed sliding rail is arranged at the rear end of the wedge-shaped head turning plate valve, and a movable sliding block is connected to the fixed sliding rail in a sliding mode; a connecting block is arranged at the upper end of the movable sliding block, a timer is arranged at the rear end of the connecting block, a push rod is arranged at the front end of the connecting block, and a rotating motor is arranged at the front end of the push rod. The push rod is arranged to stretch out and draw back, the wedge-shaped block is in wedge-shaped connection with the wedge-shaped head flap valve, the rotating motor is started to drive the rotating shaft and the wedge-shaped block to rotate, so that the wedge-shaped head flap valve is driven to rotate, ingredients in the ingredient box are discharged through the funnel-shaped discharging pipe, and the timer is used for timing; and quantitative control is realized.

Description

Technical Field

[0001] This utility model relates to the field of batching devices, and in particular to a batching device for the production of ecological water-soluble fertilizer. Background Technology

[0002] Ecological water-soluble fertilizer refers to a fertilizer made by scientifically formulating and using advanced technology to completely dissolve various nutrients, beneficial microorganisms, and organic matter in water, and is environmentally friendly. It combines the rapid nutrient replenishment characteristic of traditional water-soluble fertilizers with an emphasis on improving and protecting soil ecology and crop growth environment, focusing on efficient nutrient utilization and ecosystem balance.

[0003] Currently, the production and batching of ecological water-soluble fertilizers mostly requires operators to take quantitative amounts of different fertilizers and mix them. This process has a low degree of automation and is cumbersome and inconvenient.

[0004] Therefore, given the low level of automation, cumbersome process, and inconvenient operation of existing ecological water-soluble fertilizer production batching, a batching device for ecological water-soluble fertilizer production can be designed to solve these problems. Utility Model Content

[0005] To overcome the shortcomings of existing production processes for ecological water-soluble fertilizers, which mostly require operators to quantitatively take different fertilizers and mix them, resulting in low automation and cumbersome and inconvenient operation during the mixing process.

[0006] The technical solution of this utility model is as follows: a batching device for ecological water-soluble fertilizer production, comprising rollers, a bottom frame, a spring damper, a hollow column, a top frame, a mixing tank, a feed inlet, a discharge outlet, an electric valve, a stirring motor, a stirring shaft, a stirring plate, a column, a batching box, a rotating flapper, a funnel-shaped discharge pipe, a wedge-shaped flapper valve, a fixed slide rail, a movable slider, a connecting block, a timer, a push rod, a rotating motor, a rotating shaft, and a wedge block. The upper end of the rollers is provided with a bottom frame, the upper end of the bottom frame is provided with a spring damper, the upper end of the spring damper is provided with a hollow column, the upper end of the hollow column is provided with a top frame, the inner side of the top frame is provided with a mixing tank, the front end of the upper end of the mixing tank is provided with a feed inlet, the lower end of the mixing tank is provided with a discharge outlet, and a [missing information - likely a device or component] is provided above the discharge outlet. The electric valve has a stirring motor at the rear end of the feed inlet. The lower end of the stirring motor is connected to a stirring shaft, which has a stirring plate. Columns are located on both sides of the rear end of the stirring motor, and a batching box is located between the columns. A rotating flap is located at the upper end of the batching box, and a funnel-shaped discharge pipe is located at the lower end of the batching box. A wedge-shaped flap valve is located on the funnel-shaped discharge pipe, and a fixed slide rail is located at the rear end of the wedge-shaped flap valve. A movable slider is slidably connected to the fixed slide rail, and a connecting block is located at the upper end of the movable slider. A timer is located at the rear end of the connecting block, and a push rod is located at the front end of the connecting block. A rotating motor is located at the front end of the push rod, and a rotating shaft is connected to the front end of the rotating motor. A wedge block is located at the front end of the rotating shaft.

[0007] Preferably, the bottom frame is a square hollow shape, with rollers around its lower end and spring dampers around its upper end. The spring dampers and hollow columns are set as a group, and there are a total of four groups. The four groups are placed around the upper end of the bottom frame and correspond one-to-one with the rollers.

[0008] Preferably, the mixing tank, inlet, outlet, and electric valve are configured as a single unit.

[0009] Preferably, the stirring motor, stirring shaft, and stirring plate are configured as a whole, with the stirring motor located at the upper end of the mixing tank and the stirring plate located inside the mixing tank, and the stirring motor and stirring plate being connected through the stirring shaft.

[0010] As a preferred embodiment, the batching box, rotating flap, funnel-shaped discharge pipe and wedge-shaped flap valve are set as a group, and a total of four groups are set, which are connected in sequence and respectively set between two columns.

[0011] Preferably, the fixed slide rail, movable slider, connecting block, timer, push rod, rotating motor, rotating shaft and wedge block are set as a whole and are set on the mixing tank by the fixed slide rail.

[0012] Preferably, the wedge-shaped flap valve and the wedge block are configured with a wedge-shaped connection.

[0013] The beneficial effects of this utility model are:

[0014] 1. Rollers facilitate the movement of the entire device. The bottom and top frames provide fixation and support. Hollow columns protect the spring dampers, which in turn reduce vibration. The columns fix the mixing tanks. Different water-soluble fertilizers are stored in four separate mixing tanks via rotating flaps. A sliding block moves along a fixed rail, displacing the connecting block. After moving to different mixing tanks, a push rod extends and retracts, connecting the wedge block to the wedge-shaped flap valve. The motor starts, rotating the shaft and wedge block, which in turn rotates the wedge-shaped flap valve, discharging the ingredients from the mixing tanks through a funnel-shaped outlet pipe. A timer controls the timing and achieves quantitative control. After all the required ingredients enter the mixing tank, the solvent enters through the inlet. The stirring motor starts, rotating the stirring shaft and stirring plate to achieve mixing. The prepared solution is discharged through an electric valve from the outlet. It overcomes the shortcomings of existing production processes for ecological water-soluble fertilizers, which mostly require operators to quantitatively take different fertilizers and mix them, resulting in low automation and cumbersome and inconvenient operation. Attached Figure Description

[0015] Figure 1 The diagram shown is a three-dimensional structural schematic of the batching device for producing ecological water-soluble fertilizer according to this utility model.

[0016] Figure 2 The diagram shown is a schematic of the spring damper of the batching device for producing ecological water-soluble fertilizer according to this utility model.

[0017] Figure 3 The diagram shown is a schematic of the column of the batching device for producing ecological water-soluble fertilizer according to this utility model.

[0018] Figure 4 The diagram shown is a schematic of the connecting block of the batching device for producing ecological water-soluble fertilizer according to this utility model.

[0019] Explanation of reference numerals in the attached diagram: 1. Roller; 2. Base frame; 3. Spring damper; 4. Hollow column; 5. Top frame; 6. Mixing tank; 7. Inlet; 8. Outlet; 9. Electric valve; 10. Stirring motor; 11. Stirring shaft; 12. Stirring plate; 13. Column; 14. Batching box; 15. Rotating flap; 16. Funnel-shaped discharge pipe; 17. Wedge-shaped flap valve; 18. Fixed slide rail; 19. Moving slider; 20. Connecting block; 21. Timer; 22. Push rod; 23. Rotating motor; 24. Rotating shaft; 25. Wedge block. Detailed Implementation

[0020] The present invention will be further described below with reference to the accompanying drawings and embodiments.

[0021] Among the currently discovered feasible technologies, the batching devices for ecological water-soluble fertilizer production typically fall into the following common types, along with related descriptions:

[0022] Common types

[0023] Gravity-based batching devices primarily rely on the weight of the materials themselves for batching. They generally consist of a silo, feeder, load cells, and controller. The silo stores various raw materials, the feeder controls the material's feeding speed and flow rate, the load cells measure the material's weight, and the controller starts and stops the feeder according to a preset formula ratio to achieve precise batching.

[0024] Volumetric batching devices: These devices batch materials based on volume. Common types include screw feeders and impeller feeders. By adjusting the feeder's speed or the impeller's rotation angle, the discharge volume of the material is controlled, thus achieving proportional batching. They are commonly used for batching raw materials with good flowability and relatively stable density.

[0025] Loss-in-weight batching device: This device controls batching by continuously measuring the weight loss of materials. During operation, materials are continuously conveyed from the hopper, and the amount of material dispensed is precisely controlled by measuring the weight loss of the hopper per unit time. It features high batching accuracy and stability, making it suitable for the production of eco-friendly water-soluble fertilizers where high batching precision is required.

[0026] Typical structure and function

[0027] Transition silo: Generally a conical structure, located between the pretreatment equipment and the batching silo, it acts as a buffer, holding the pretreated raw materials in preparation for their entry into the batching silo below. The silo body is usually equipped with vibration and anti-bridging devices to prevent raw materials from bridging within the cavity.

[0028] Batching hoppers: mostly conical in shape, consisting of a hopper body, hopper cover, connecting flange, weighing base, vibrating base, pressure reducing cap, etc., with a mirror-like inner surface and no dead corners. Each batching hopper is independently weighed, ensuring fast and high-precision batching. The main body is connected to a screw conveyor, and the conveying speed is controlled by frequency conversion to achieve fast and slow feeding, effectively controlling the batching accuracy.

[0029] Screw conveyors are used to transport raw materials from batching silos to subsequent equipment. The material is propelled forward by the rotation of the screw, and the conveying capacity can be adjusted by frequency conversion control of the screw speed. They feature stable conveying and controllable conveying capacity.

[0030] Scraper conveyor: U-shaped sealed buried scraper conveyors are commonly used, with a box length of up to 40 meters. The scrapers convey materials along the wall and have an automatic cleaning function, ensuring no raw material residue remains on the box walls. A multi-point feed inlet design connects with the feed bin's discharge port, optimizing the feeding and unloading process and improving conveying efficiency.

[0031] Devices using patented technology as an example

[0032] A batching device for water-soluble fertilizer production includes a base plate, a spiral feeding device and support legs on the top of the base plate, a batching bucket fixed to the top of the support legs, a lid on the top of the batching bucket, and a discharge port at the bottom. Inside the lid is a mixing mechanism, including a motor, a first gear, a rotating drum, a second gear, and stirring blades, which can mix the materials. Outside the lid is another mixing mechanism, including a support frame, a first pulley, a rotating column, a transmission belt, a second pulley, a rotating shaft, a rotating rod, a scraper, and a stirring column, further ensuring more thorough mixing of the materials. Inside the base plate is a batching mechanism, including a support block, a turntable, a lever, a raw material cylinder, a feed pipe, an extension plate, an L-shaped frame, a sliding column, a sliding plate, a spring, an insert block, and a lever, which facilitates the batching of water-soluble fertilizer and limits the movement of the turntable.

[0033] Device advantages

[0034] Improve batching accuracy: By using independently weighing batching bins and frequency-controlled screw conveyors, fast and slow feeding can be achieved, which can control the batching accuracy at a high level, ensuring the accurate proportion of nutrients in the ecological water-soluble fertilizer and improving product quality.

[0035] Improve production efficiency: It has a high degree of automation, can automatically batch and transfer materials, reduce manual operation, and the conveying and batching equipment runs at high speed, which can quickly complete the batching process and improve overall production efficiency.

[0036] Ensure material uniformity: Some devices have stirring or mixing functions, such as stirring blades and scrapers, which can fully mix various materials and ensure that the components in the ecological water-soluble fertilizer are evenly distributed.

[0037] Please see Figures 1-4This utility model provides an embodiment of a batching device for the production of ecological water-soluble fertilizer, comprising: rollers 1, a base frame 2, a spring damper 3, a hollow column 4, a top frame 5, a mixing tank 6, a feed inlet 7, a discharge outlet 8, an electric valve 9, a stirring motor 10, a stirring shaft 11, a stirring plate 12, a column 13, a batching box 14, a rotating flap 15, a funnel-shaped discharge pipe 16, a wedge-shaped flap valve 17, a fixed slide rail 18, a movable slider 19, a connecting block 20, and a timer. 21. Push rod; 22. Rotary motor; 23. Rotary shaft; 24. Wedge block; 25. The upper end of roller 1 is provided with a base frame 2, the upper end of the base frame 2 is provided with a spring damper 3, the upper end of the spring damper 3 is provided with a hollow column 4, the upper end of the hollow column 4 is provided with a top frame 5, the inner side of the top frame 5 is provided with a mixing tank 6, the front end of the upper end of the mixing tank 6 is provided with a feed inlet 7, the lower end of the mixing tank 6 is provided with a discharge outlet 8, and an electric valve is provided above the discharge outlet 8. A stirring motor 10 is installed at the rear end of the door 9 and the feed inlet 7. A stirring shaft 11 is driven to the lower end of the stirring motor 10. A stirring plate 12 is installed on the stirring shaft 11. Columns 13 are installed on both sides of the rear end of the stirring motor 10. A batching box 14 is installed between the columns 13. A rotating flap 15 is installed at the upper end of the batching box 14. A funnel-shaped discharge pipe 16 is installed at the lower end of the batching box 14. A wedge-shaped flap valve 17 is installed on the funnel-shaped discharge pipe 16. A fixed slide rail 18 is installed at the rear end of the wedge-shaped flap valve 17. A movable slider 19 is slidably connected to the fixed slide rail 18. A connecting block 20 is installed at the upper end of the movable slider 19. A timer 21 is installed at the rear end of the connecting block 20. A push rod 22 is installed at the front end of the connecting block 20. A rotating motor 23 is installed at the front end of the push rod 22. A rotating shaft 24 is driven to the front end of the rotating motor 23. A wedge block 25 is installed at the front end of the rotating shaft 24. Roller 1 facilitates the displacement of the entire device. The bottom frame 2 and top frame 5 provide fixation and support. Hollow column 4 protects spring damper 3, which performs shock absorption. Column 13 fixes the batching box 14. Different ecological water-soluble fertilizers are stored in the four batching boxes 14 through rotating flap 15. Moving slider 19 slides on fixed slide rail 18, driving connecting block 20 to move. After moving to different batching boxes 14, push rod 22 extends and retracts, connecting wedge block 25 with wedge head flap valve 17. Rotating motor 23 starts, driving rotating shaft 24 and wedge block 25 to rotate, thereby driving wedge head flap valve 17 to rotate. The batching in the batching box 14 is discharged through funnel-shaped discharge pipe 16. Timer 21 keeps track of time, achieving quantitative control. The bottom frame 2 is set as a square hollow shape, and rollers 1 are set around its lower end. Spring dampers 3 are set around its upper end. The spring dampers 3 and hollow columns 4 are set as a group, and a total of four groups are set. The four groups are respectively placed around the upper end of the bottom frame 2, and are set to correspond one-to-one with the rollers 1.The mixing tank 6, inlet 7, outlet 8, and electric valve 9 are integrated into one unit. The stirring motor 10, stirring shaft 11, and stirring plate 12 are integrated into one unit, with the stirring motor 10 located at the upper end of the mixing tank 6 and the stirring plate 12 located inside the mixing tank 6. The stirring shaft 11 connects the stirring motor 10 and the stirring plate 12. The batching box 14, rotating flap 15, funnel-shaped discharge pipe 16, and wedge-shaped flap valve 17 are grouped together, and there are four groups in total. The four groups are connected in sequence and are respectively located between two columns 13. The fixed slide rail 18, movable slider 19, connecting block 20, timer 21, push rod 22, rotating motor 23, rotating shaft 24, and wedge block 25 are integrated into one unit and are mounted on the mixing tank 6 via the fixed slide rail 18. The wedge-shaped flap valve 17 and the wedge block 25 are connected in a wedge shape. After all the necessary ingredients are fed into the mixing tank 6, the solvent enters the mixing tank 6 through the inlet 7. The stirring motor 10 is started, driving the stirring shaft 11 and the stirring plate 12 to rotate and stir, thus realizing the mixing and preparation work. The prepared solution is discharged from the outlet 8 through the electric valve 9.

[0038] During operation, roller 1 facilitates the displacement of the entire device, while bottom frame 2 and top frame 5 provide fixation and support. Hollow column 4 protects spring damper 3, which in turn reduces vibration. Column 13 fixes the batching boxes 14. Different ecological water-soluble fertilizers are stored in the four batching boxes 14 via rotating flap 15. Moving slider 19 slides on fixed slide rail 18, causing connecting block 20 to move. After moving to different batching boxes 14, push rod 22 extends and retracts, connecting wedge block 25 to wedge head flap valve 17. Rotating motor 23 starts, driving rotating shaft 24 and wedge block 25 to rotate, thereby driving wedge head flap valve 17 to rotate. The batching materials in the batching boxes 14 are discharged through funnel-shaped discharge pipe 16. Timer 21 keeps track of the time, achieving quantitative control. After all the necessary ingredients are fed into the mixing tank 6, the solvent enters the mixing tank 6 through the inlet 7. The stirring motor 10 is started, driving the stirring shaft 11 and the stirring plate 12 to rotate and stir, thus realizing the mixing and preparation work. The prepared solution is discharged from the outlet 8 through the electric valve 9, completing all the work.

[0039] Through the above steps, roller 1 is set to facilitate the displacement of the entire device. The bottom frame 2 and top frame 5 are fixed and supported. The hollow column 4 protects the spring damper 3, which performs shock absorption. The column 13 fixes the batching box 14. Different ecological water-soluble fertilizers are stored in the four batching boxes 14 by rotating the flap 15. The movable slider 19 slides on the fixed slide rail 18, driving the connecting block 20 to move. After moving to different batching boxes 14, the push rod 22 extends and retracts, connecting the wedge block 25 with the wedge head flap valve 17. The rotating motor 23 starts, driving the rotating shaft 24 and the wedge block 25 to rotate, thereby driving the wedge head flap valve 17 to rotate. The batching in the batching box 14 is discharged through the funnel-shaped discharge pipe 16. The timer 21 keeps track of the time, realizing quantitative control. After all the necessary ingredients are fed into the mixing tank 6, the solvent enters the mixing tank 6 through the inlet 7. The stirring motor 10 starts, driving the stirring shaft 11 and stirring plate 12 to rotate and stir, thus completing the mixing and preparation process. The prepared solution is discharged from the outlet 8 through the electric valve 9. This method overcomes the shortcomings of existing methods for producing ecological water-soluble fertilizers, which mostly require operators to quantitatively take different fertilizers and mix them, resulting in low automation and cumbersome and inconvenient operation.

[0040] The embodiments of the present invention have been described in detail above with reference to the accompanying drawings. However, the present invention is not limited to the above embodiments. Within the scope of knowledge possessed by those skilled in the art, various changes can be made without departing from the spirit of the present invention.

Claims

1. A batching device for ecological water-soluble fertilizer production, comprising a roller (1), characterized in that: The utility model also includes bottom frame (2), spring damper (3), hollow column (4), top frame (5), mixing jar (6), feed inlet (7), discharge outlet (8), electric valve (9), stirring motor (10), stirring shaft (11), stirring board (12), stand (13), batching box (14), rotary flap (15), funnel shaped discharge pipe (16), wedge head flap valve (17), fixed slide rail (18), moving sliding block (19), connecting block (20), timer (21), push rod (22), rotary motor (23), rotary shaft (24), wedge block (25), the upper end of roller (1) is provided with bottom frame (2), the upper end of bottom frame (2) is provided with spring damper (3), the upper end of spring damper (3) is provided with hollow column (4), the upper end of hollow column (4) is provided with top frame (5), the inside of top frame (5) is provided with mixing jar (6), the front end of the upper end of mixing jar (6) is provided with feed inlet (7), the lower end of mixing jar (6) is provided with discharge outlet (8), the upper of discharge outlet (8) is provided with electric valve (9), the rear end of feed inlet (7) is provided with stirring motor (10), the lower end of stirring motor (10) is drivingly connected with stirring shaft (11), stirring shaft (11) is provided with stirring board (12), the both sides of the rear end of stirring motor (10) are provided with stand (13), batching box (14) is arranged between stand (13), the upper end of batching box (14) is provided with rotary flap (15), the lower end of batching box (14) is provided with funnel shaped discharge pipe (16), funnel shaped discharge pipe (16) is provided with wedge head flap valve (17), the rear end of wedge head flap valve (17) is provided with fixed slide rail (18), moving sliding block (19) is slidably connected on fixed slide rail (18), the upper end of moving sliding block (19) is provided with connecting block (20), the rear end of connecting block (20) is provided with timer (21), the front end of connecting block (20) is provided with push rod (22), the front end of push rod (22) is provided with rotary motor (23), rotary motor (23) is drivingly connected with rotary shaft (24), the front end of rotary shaft (24) is provided with wedge block (25).

2. The batching device for ecological water-soluble fertilizer production according to claim 1, characterized in that: Bottom frame (2) is set as square hollow, and the lower end of the four circumferences thereof is provided with roller (1), the upper end of the four circumferences of bottom frame (2) is provided with spring damper (3), spring damper (3) and hollow column (4) are set as a group, and four groups are set, four groups are arranged on the upper end of the four circumferences of bottom frame (2), and are set as one-to-one correspondence with roller (1).

3. The batching device for ecological water-soluble fertilizer production according to claim 1, characterized in that: Mixing jar (6), feed inlet (7), discharge outlet (8) and electric valve (9) are set as a whole.

4. The batching device for ecological water-soluble fertilizer production according to claim 1, characterized in that: Stirring motor (10), stirring shaft (11) and stirring board (12) are set as a whole, and stirring motor (10) is arranged on the upper end of mixing jar (6), stirring board (12) is arranged in the inside of mixing jar (6), and stirring motor (10) and stirring board (12) are connected through stirring shaft (11).

5. The batching device for ecological water-soluble fertilizer production according to claim 1, characterized in that: The ingredient box (14), the rotating flap (15), the funnel-shaped discharge pipe (16) and the wedge-shaped head flap valve (17) are arranged as a group, and four groups are arranged in sequence and between the two vertical columns (13).

6. The batching device for ecological water-soluble fertilizer production according to claim 1, characterized in that: The fixed sliding rail (18), the moving sliding block (19), the connecting block (20), the timer (21), the push rod (22), the rotating motor (23), the rotating shaft (24) and the wedge-shaped block (25) are arranged as a whole, and are arranged on the mixing tank (6) through the fixed sliding rail (18).

7. The batching device for ecological water-soluble fertilizer production according to claim 1, characterized in that: The wedge-shaped head flap valve (17) and the wedge-shaped block (25) are arranged in a wedge-shaped connection.

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