A dissolving device for producing spandex bonding agent
By adopting a combination structure of heating tube, protective tube, and heat dissipation fins in the dissolving device for spandex binder production, the problem of low heating efficiency of the heat source surrounding the inner wall was solved, achieving more efficient dissolving and cleaner steam emissions, thus improving production efficiency.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- PENGLAI SPARK CHEM CO LTD
- Filing Date
- 2025-06-03
- Publication Date
- 2026-05-26
AI Technical Summary
In existing dissolving devices for spandex bonding agent production, the heat source only surrounds the inner wall of the mixing tank. It requires a long time of stirring to allow the internal spandex bonding agent to come into contact with the inner wall and be heated, resulting in low dissolving efficiency.
The heating element is combined with a protective tube and heat dissipation fins to evenly heat the spandex binder. Combined with the design of the exhaust pipe and filter element, the cleanliness of steam emissions is improved.
It improves the dissolution efficiency of spandex bonding agent and the cleanliness of steam emissions, shortens dissolution time, and increases production efficiency.
Smart Images

Figure CN224271081U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the technical field of spandex bonding agent production equipment, specifically a dissolving device for producing spandex bonding agents. Background Technology
[0002] The main function of spandex cohesive agents is to improve the cohesion between spandex monofilaments. These agents significantly enhance the cohesion between the monofilaments, making the spandex fibers less prone to fraying or breakage during weaving, thereby improving production efficiency and product quality. They also improve the physical properties of spandex fibers. Furthermore, spandex cohesive agents enhance the abrasion resistance of spandex fibers, making them more durable and extending their service life. Spandex cohesive agents are widely used in textiles, clothing, medical, and automotive industries to manufacture various spandex products, such as spandex fabrics, spandex bandages, and spandex seats.
[0003] Spandex binders need to be dissolved with other media during use. After dissolution, the binder can be evenly dispersed in the spandex fibers. Heating is usually required during the dissolution process to increase the dissolution rate. Most existing dissolution devices for spandex binder production have heating coils installed inside the mixing tank to heat the inner wall of the tank and thus heat the spandex binder. Although this design can heat the spandex binder, the heat source only surrounds the inner wall of the mixing tank, requiring prolonged stirring to ensure that the spandex binder inside the tank comes into contact with the inner wall and is heated, thus reducing the dissolution efficiency. Therefore, there is an urgent need for a dissolution device for spandex binder production to solve the above problems. Utility Model Content
[0004] The purpose of this invention is to provide a dissolving device for the production of spandex binders, in order to solve the problem mentioned in the background art that the heat source only surrounds the inner wall of the mixing tank, requiring a long period of stirring to allow the spandex binder inside the mixing tank to come into contact with the inner wall of the mixing tank and be heated, thus reducing the dissolving efficiency of the spandex binder.
[0005] To achieve the above objectives, this utility model provides the following technical solution: a dissolving device for producing spandex bonding agent, comprising a stirring tank, a tank cover, a stirring plate, and a motor, characterized in that: the tank cover is installed above the stirring tank, a rotating shaft is rotatably connected to the inner wall of the tank cover, the motor is installed above the tank cover, and the output shaft of the motor is connected to one end of the rotating shaft;
[0006] The stirring blades are installed on the outside of the rotating shaft. There are multiple stirring blades, and the multiple stirring blades are arranged at equal distances. Multiple protective tubes are connected to the inner wall of the stirring blades, and the multiple protective tubes are arranged at equal distances. A heating tube is installed inside each of the multiple protective tubes. Multiple heat dissipation fins are connected to the outer surface of the protective tubes, and the multiple heat dissipation fins are arranged at equal distances.
[0007] The inner bottom wall of the mixing tank is connected to a support base, and a positioning groove is provided on the inner side of the support base. The end of the rotating shaft away from the motor is rotatably connected to the inside of the positioning groove.
[0008] A discharge pipe is connected to the bottom of the mixing tank, and a valve is installed at one end of the discharge pipe.
[0009] The mixing tank is equipped with three support legs arranged in a circular array.
[0010] An exhaust pipe is connected to the top of the bucket lid, and a filter element is installed at the top of the exhaust pipe.
[0011] A feed pipe is connected to the top of the bucket lid. A one-way valve is installed at the top of the feed pipe. A conveying pipe is connected to the input end of the one-way valve. The conveying pipe has an inclined angle. A hopper is connected to the end of the conveying pipe away from the one-way valve.
[0012] The inner wall of the bucket lid is connected to a terminal block, the inner wall of the bucket lid is connected to a slide, the inner wall of the slide is rotatably connected to a sealing cover, and the terminal block is located inside the sealing cover.
[0013] The top of the protective tube is connected to a connecting plate, the upper surface of the connecting plate is connected to a support foot, and the other end of the support foot is connected to the lower surface of the sealing cap.
[0014] The inner bottom wall of the sealing cover is connected to a sliding sleeve, and a probe is slidably connected to the inner wall of the sliding sleeve. The outer surface of the probe is in contact with the outer surface of the junction box. A spring is connected to the inner bottom wall of the sliding sleeve, and the other end of the spring is connected to the end of the probe located inside the sliding sleeve.
[0015] Compared with the prior art, the beneficial effects of this utility model are:
[0016] 1. The present invention relates to a dissolving device for producing spandex binder. Through the cooperation of a heating tube, a protective tube, and heat dissipation fins, heat is generated by the heating tube. The protective tube forms a protective layer around the heating tube, preventing the spandex binder and the mixing medium from contacting the heating tube. As the stirring plate rotates, it moves the protective tube and the heat dissipation fins simultaneously, allowing the heat released by the heating tube to evenly contact the spandex binder and the mixing medium through the protective tube and the heat dissipation fins. This improves the heating efficiency of the spandex binder and the mixing medium, and thus improves the dissolution efficiency of the spandex binder.
[0017] 2. The dissolving device for producing spandex bonding agent of this utility model, through the cooperation between the exhaust pipe and the filter element, guides the steam inside the mixing tank to be discharged through the exhaust pipe, and discharges the steam inside the mixing tank to the outside. The filter element filters the steam discharged to the outside, intercepting harmful substances inside the steam and improving the cleanliness of the steam discharge. Attached Figure Description
[0018] Figure 1 This is a schematic diagram of the overall structure of this utility model;
[0019] Figure 2 This is a cross-sectional schematic diagram of the internal structure of the mixing tank of this utility model;
[0020] Figure 3 This is a schematic diagram of the support structure of this utility model;
[0021] Figure 4 This is a schematic diagram of the connecting plate structure of this utility model;
[0022] Figure 5 This is a schematic diagram of the protective tube and heat dissipation fins of this utility model;
[0023] Figure 6 This is a schematic diagram of the sealing cap structure of this utility model;
[0024] Figure 7 This is a cross-sectional schematic diagram of the internal structure of the sealing cover and slide of this utility model;
[0025] Figure 8 This is a cross-sectional schematic diagram of the internal structure of the sliding sleeve of this utility model;
[0026] Figure 9 This is a cross-sectional schematic diagram of the internal structure of the protective tube of this utility model.
[0027] In the diagram: 1. Mixing tank; 2. Tank lid; 3. Mixing blades; 4. Motor; 5. Rotating shaft; 6. Protective tube; 7. Heating element; 8. Heat dissipation fins; 9. Support base; 10. Positioning groove; 11. Discharge pipe; 12. Valve; 13. Support leg; 14. Exhaust pipe; 15. Filter element; 16. Feed pipe; 17. Check valve; 18. Conveying pipe; 19. Hopper; 20. Terminal block; 21. Slide rail; 22. Sealing cover; 23. Connecting plate; 24. Support foot; 25. Sliding sleeve; 26. Probe; 27. Spring. Detailed Implementation
[0028] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.
[0029] Please see Figure 1-9 This utility model provides a dissolving device for the production of spandex bonding agent, including a mixing tank 1, a tank cover 2, a stirring plate 3, and a motor 4. The tank cover 2 is installed above the mixing tank 1, and a rotating shaft 5 is rotatably connected to the inner wall of the tank cover 2. The motor 4 is installed above the tank cover 2, and the output shaft of the motor 4 is connected to one end of the rotating shaft 5. The spandex bonding agent and the medium to be mixed are held in the cavity inside the mixing tank 1. The opening of the mixing tank 1 is closed by the tank cover 2, and the tank cover 2 provides support for the components to be mounted. The motor 4 is the power source to provide power for the rotation of the rotating shaft 5.
[0030] The stirring blades 3 are installed on the outside of the rotating shaft 5. There are multiple stirring blades 3, and the multiple stirring blades 3 are arranged at equal distances. When the rotating shaft 5 rotates, it drives the stirring blades 3 to rotate at the same time. Through the shear force and convection generated by the rotation of the stirring blades 3, the spandex binder and the proportioning medium are fully mixed inside the mixing tank 1 to achieve uniformity.
[0031] Multiple protective tubes 6 are connected to the inner wall of the stirring plate 3, and the multiple protective tubes 6 are arranged at equal distances. Each of the multiple protective tubes 6 has a heating tube 7 installed inside. Multiple heat dissipation fins 8 are connected to the outer surface of the protective tubes 6, and the multiple heat dissipation fins 8 are arranged at equal distances. The heating tubes 7 generate heat, and the protective tubes 6 protect the heating tubes 7. At the same time, the protective tubes 6 release the heat generated by the heating tubes 7 to the outside. The heat dissipation fins 8 evenly release the heat generated by the heating tubes 7 into the interior of the stirring tank 1.
[0032] The inner bottom wall of the mixing tank 1 is connected to a support base 9. A positioning groove 10 is provided on the inner side of the support base 9. The end of the rotating shaft 5 away from the motor 4 is rotatably connected to the inside of the positioning groove 10. The positioning groove 10 provides support for the lower part of the rotating shaft 5, maintaining the stability of the rotating shaft 5 during rotation.
[0033] A discharge pipe 11 is connected to the bottom of the mixing tank 1. A valve 12 is installed at one end of the discharge pipe 11. The dissolved spandex binder is discharged through the discharge pipe 11. The opening and closing of the discharge pipe 11 is controlled by the valve 12.
[0034] Three support legs 13 are installed at the bottom of the mixing tank 1, and the three support legs 13 are arranged in a circular array. The support legs 13 support the mixing tank 1 and maintain its stability.
[0035] An exhaust pipe 14 is connected to the top of the bucket lid 2. A filter element 15 is installed at the top of the exhaust pipe 14. The medium and spandex binder inside the mixing tank 1 are heated to generate steam. The steam contains harmful substances. The steam is guided out through the exhaust pipe 14 and filtered through the filter element 15 to intercept the harmful substances inside the steam and improve the quality of the discharged steam.
[0036] A feed pipe 16 is connected to the top of the lid 2. A one-way valve 17 is installed at the top of the feed pipe 16. The input end of the one-way valve 17 is connected to a conveying pipe 18, which has an inclined angle. The end of the conveying pipe 18 away from the one-way valve 17 is connected to a hopper 19. The hopper 19 facilitates the filling of the spandex binding agent into the conveying pipe 18. The conveying pipe 18 and the feed pipe 16 are used to transfer the spandex binding agent into the mixing tank 1. The inlet and outlet of the buoyancy feed pipe 16 are sealed by the one-way valve 17 to prevent unpurified gas from being discharged from the mixing tank 1.
[0037] A junction box 20 is connected to the inner wall of the lid 2, and a slide 21 is connected to the inner wall of the lid 2. A sealing cover 22 is rotatably connected to the inner wall of the slide 21, and the junction box 20 is located inside the sealing cover 22. The junction box 20 is connected to the power source outside the lid 2, and the external power source is introduced into the interior of the lid 2. The sealing cover 22 encloses the junction box 20 to prevent moisture from contacting the junction box 20 and causing corrosion. A connecting plate 23 is connected to the top of the protective tube 6, and a support foot 24 is connected to the upper surface of the connecting plate 23. The other end of the support foot 24 is connected to the lower surface of the sealing cover 22. The connecting plate 23 provides support for the support foot 24, and the support foot 24 connects the connecting plate 23 and the sealing cover 22 together. When the connecting plate 23 rotates with the stirring plate 3, the support foot 24 drives the sealing cover 22 to rotate simultaneously.
[0038] A sliding sleeve 25 is connected to the inner bottom wall of the sealing cover 22. A probe 26 is slidably connected to the inner wall of the sliding sleeve 25. The outer surface of the probe 26 is in contact with the outer surface of the junction box 20. A spring 27 is connected to the inner bottom wall of the sliding sleeve 25. The other end of the spring 27 is connected to the end of the probe 26 located inside the sliding sleeve 25. The probe 26 is electrically connected to the power supply of the heating tube 7. Through the contact between the probe 26 and the junction box 20, the power on the junction box 20 is transmitted to the heating tube 7, providing power to the heating tube 7.
[0039] Working principle: First, the mixing medium and spandex binder are filled into the mixing tank 1 through the feed hopper 19. Then, the heating tube 7 is started to generate heat. The heat from the heating tube 7 is released to the outside through the protective tube 6 and the heat dissipation fins 8. The motor 4 is started, and after the motor 4 starts, it drives the rotating shaft 5 to rotate. The rotating shaft 5 drives the stirring plate 3 to rotate. The rotating plate 3 drives the protective tube 6, the heating tube 7 and the heat dissipation fins 8 to rotate at the same time. The heat is evenly released into the spandex binder and the mixing medium through the rotation of the heat dissipation fins 8 and the protective tube 6.
[0040] It will be apparent to those skilled in the art that this invention is not limited to the details of the exemplary embodiments described above, and that it can be implemented in other specific forms without departing from the spirit or essential characteristics of this invention. Therefore, the embodiments should be considered illustrative and non-limiting in all respects, and the scope of this invention is defined by the appended claims rather than the foregoing description. Thus, it is intended that all variations falling within the meaning and scope of equivalents of the claims be included within this invention. No reference numerals in the claims should be construed as limiting the scope of the claims.
Claims
1. A dissolving device for producing spandex bonding agent, comprising a stirring tank (1), a tank cover (2), a stirring plate (3), and a motor (4), characterized in that: The lid (2) is installed above the mixing tank (1), and the inner wall of the lid (2) is rotatably connected to a rotating shaft (5). The motor (4) is installed above the lid (2), and the output shaft of the motor (4) is connected to one end of the rotating shaft (5). The stirring blade (3) is installed outside the rotating shaft (5). There are multiple stirring blades (3) and they are arranged at equal distances. Multiple protective tubes (6) are connected to the inner wall of the stirring blade (3) and they are arranged at equal distances. A heating tube (7) is installed inside each of the multiple protective tubes (6). Multiple heat dissipation fins (8) are connected to the outer surface of the protective tubes (6) and they are arranged at equal distances.
2. The dissolving apparatus for producing spandex bonding agent according to claim 1, characterized in that: The inner bottom wall of the mixing tank (1) is connected to a support base (9), and a positioning groove (10) is provided on the inner side of the support base (9). The end of the rotating shaft (5) away from the motor (4) is rotatably connected to the inside of the positioning groove (10).
3. The dissolving apparatus for producing spandex bonding agent according to claim 1, characterized in that: The bottom of the mixing tank (1) is connected to a discharge pipe (11), and a valve (12) is installed at one end of the discharge pipe (11).
4. The dissolving apparatus for producing spandex bonding agent according to claim 1, characterized in that: The mixing tank (1) is equipped with three support legs (13) arranged in a circular array.
5. A dissolving apparatus for producing a spandex bonding agent according to claim 1, characterized in that: An exhaust pipe (14) is connected to the top of the bucket lid (2), and a filter element (15) is installed at the top of the exhaust pipe (14).
6. The dissolving apparatus for producing spandex bonding agent according to claim 1, characterized in that: A feed pipe (16) is connected above the lid (2). A one-way valve (17) is installed at the top of the feed pipe (16). A conveying pipe (18) is connected to the input end of the one-way valve (17). The conveying pipe (18) has an inclined angle. A hopper (19) is connected to the end of the conveying pipe (18) away from the one-way valve (17).
7. A dissolving apparatus for producing a spandex bonding agent according to claim 1, characterized in that: The inner wall of the bucket lid (2) is connected to a junction box (20), the inner wall of the bucket lid (2) is connected to a slide (21), the inner wall of the slide (21) is rotatably connected to a sealing cover (22), and the junction box (20) is located inside the sealing cover (22).
8. A dissolving apparatus for producing spandex bonding agent according to claim 7, characterized in that: The top end of the protective tube (6) is connected to a connecting plate (23), the upper surface of the connecting plate (23) is connected to a support foot (24), and the other end of the support foot (24) is connected to the lower surface of the sealing cover (22).
9. A dissolving apparatus for producing a spandex bonding agent according to claim 7, characterized in that: The inner bottom wall of the sealing cover (22) is connected to a sliding sleeve (25), and a probe (26) is slidably connected to the inner wall of the sliding sleeve (25). The outer surface of the probe (26) is in contact with the outer surface of the junction box (20). A spring (27) is connected to the inner bottom wall of the sliding sleeve (25), and the other end of the spring (27) is connected to one end of the probe (26) located inside the sliding sleeve (25).