Aluminum alloy automobile part machining platform
By introducing adjustment and rotation mechanisms into the aluminum alloy automotive parts processing platform, the problems of poor adaptability and insufficient exhaust gas treatment of traditional platforms have been solved, achieving efficient and precise processing and environmentally friendly treatment, and improving processing efficiency and safety.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- ANHUI YONGMAOTAI AUTO PARTS CO LTD
- Filing Date
- 2025-06-30
- Publication Date
- 2026-06-02
AI Technical Summary
Traditional aluminum alloy automotive parts processing platforms are difficult to adapt to processing requirements of different sizes and shapes, have low processing efficiency, and lack effective exhaust gas treatment systems, which affect the environment and the health of operators.
A machining platform including an adjustment mechanism and a rotation mechanism was designed. The precise position and angle adjustment of the equipment is achieved through drive motors and servo motors. Combined with an air pump and a purification box to treat exhaust gas, the machining accuracy and environmental safety are ensured.
It improved processing efficiency and precision, reduced clamping errors, effectively purified exhaust gas, and ensured the health of operators and environmental safety.
Smart Images
Figure CN224310590U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of aluminum alloy automotive parts processing technology, specifically to an aluminum alloy automotive parts processing platform. Background Technology
[0002] As the foundation of the automotive industry, auto parts are a necessary factor supporting the continuous and healthy development of the automotive industry. Independent innovation of auto parts, in turn, has a strong driving force for the development of the whole vehicle industry. In the process of processing aluminum alloy parts, in order to increase the anti-rust and anti-oxidation functions of aluminum alloy parts, the surface of aluminum alloy parts will be painted. At this time, a processing platform for automotive parts production is needed.
[0003] Traditional processing platforms struggle to meet the diverse processing needs of parts. During processing, they lack efficient adjustment mechanisms to flexibly adapt to the position and angle of the processing equipment for aluminum alloy parts of different sizes and shapes, resulting in low processing efficiency and difficulty in guaranteeing processing accuracy. At the same time, processes such as spraying generate a large amount of waste gas during the processing of aluminum alloy parts. Direct emission of this gas not only pollutes the environment but may also harm the health of operators. Existing processing platforms often lack effective waste gas treatment and purification systems. Furthermore, when processing parts on multiple surfaces, traditional platforms lack convenient rotation mechanisms, making it difficult to quickly and accurately adjust the position of the parts, which makes the processing process cumbersome and affects production efficiency. Utility Model Content
[0004] In view of the shortcomings of the prior art, this utility model provides an aluminum alloy automotive parts processing platform to solve the problems mentioned in the background art.
[0005] To achieve the above objectives, this utility model is implemented through the following technical solution: an aluminum alloy automotive parts processing platform, including a housing, a folding door movably connected inside the housing, a pull groove fixedly connected to the front of the folding door, an air storage tank fixedly connected to one side of the housing, an air pump fixedly connected to the upper surface of the air storage tank, an air pipe fixedly connected to the upper surface of the air pump, an adjustment mechanism and a rotation mechanism provided inside the housing.
[0006] Preferably, the adjustment mechanism includes a mounting frame, which is positioned on the left and right sides inside the housing. A sliding rod is rotatably connected inside the mounting frame, and a drive motor is fixedly connected to the upper surface of the mounting frame, with the drive motor and the sliding rod being interconnected.
[0007] Preferably, a lifting plate is slidably connected to the outer wall of the slide rod, a servo motor is fixedly connected to the upper surface of the lifting plate, a rotating shaft is rotatably connected to the output end of one side of the servo motor, and a sliding plate is slidably connected to the outer wall of the rotating shaft.
[0008] Preferably, a telescopic rod is movably connected to the lower surface of the sliding plate, a spray box is fixedly connected to the upper surface of the sliding plate, a telescopic hose is fixedly connected to the upper surface of the spray box, and a sprayer is fixedly connected to the output end of the lower surface of the telescopic rod.
[0009] Preferably, a purification chamber is fixedly connected to the inside of the box, a transport pipe is fixedly connected to one side wall of the purification chamber, and the transport pipe is connected to the gas storage box. An exhaust pipe is fixedly connected to one side wall of the purification chamber.
[0010] Preferably, the rotating mechanism includes a rotating motor, which is located inside the housing. A rotating shaft is rotatably connected to the upper surface of the rotating motor. A turntable is rotatably connected to the output end of the upper surface of the rotating shaft. A cross extension rod is fixed to the upper surface of the turntable. A clamping block is fixed to the output end of one side of the cross extension rod. An air extraction box is fixed to the inner wall of the housing, and the air extraction box is connected to the air supply pipe.
[0011] Beneficial effects
[0012] This utility model provides an aluminum alloy automotive parts processing platform. Compared with the prior art, it has the following advantages:
[0013] (1) The mounting bracket in the adjustment mechanism is fixed to both sides inside the box. The sliding rod connected to the mounting bracket can rotate under the drive of the drive motor. The lifting plate slidably connected to the outer wall of the sliding rod can be raised and lowered according to the processing requirements by controlling the rotation of the sliding rod through the drive motor, thereby flexibly adjusting the height. When spraying aluminum alloy automotive parts of different heights, the spraying equipment can be quickly adjusted to the appropriate height without complicated manual adjustment, thus improving processing efficiency. The servo motor on the lifting plate drives the rotating shaft to rotate. The sliding plate slidably connected to the outer wall of the rotating shaft can slide along the direction of the rotating shaft to achieve fine adjustment of the horizontal position. At the same time, the servo motor can accurately control the rotation angle of the rotating shaft, thereby adjusting the angle of the sliding plate and the spraying box and other components mounted on it. This function is particularly important when performing local fine spraying on aluminum alloy parts with complex shapes, ensuring that the sprayer can be aligned with the part to be processed at the best angle, improving the spraying quality and accuracy.
[0014] (2) The rotating motor in the rotating mechanism is installed inside the housing. The rotating shaft connected above it drives the turntable to rotate. The cross extension rod and the clamping block at the end of the turntable can firmly clamp the aluminum alloy parts. By precisely controlling the rotation angle of the rotating shaft and the turntable through the rotating motor, the parts can be easily rotated to different positions, which is convenient for processing multiple surfaces of the parts, such as drilling, grinding, and spraying. There is no need to repeatedly disassemble and re-clamp the parts, which greatly improves the processing efficiency and processing accuracy and reduces the positioning deviation of the parts that may be caused by repeated clamping. The air storage box on one side of the housing is connected to the air pump. The air pump draws the waste gas generated inside the housing to the air storage box through the air pipe. At the same time, the purification box inside the housing is connected to the air storage box through the transport pipe, which can purify the collected waste gas. The purified gas is discharged through the exhaust pipe, which effectively reduces the emission of harmful substances in the waste gas, meets environmental protection requirements, and protects the health of operators and the safety of the working environment. Attached Figure Description
[0015] Figure 1 This is a schematic diagram of an aluminum alloy automotive parts processing platform structure according to an embodiment of the present invention;
[0016] Figure 2 This is a schematic diagram of the drive mechanism structure according to an embodiment of the present invention;
[0017] Figure 3 This is a schematic diagram of the rotating mechanism structure according to an embodiment of the present invention.
[0018] In the diagram: 1. Box body; 2. Folding door; 3. Pulling groove; 4. Air storage box; 5. Air pump; 6. Air pipe; 7. Mounting bracket; 8. Slide rod; 9. Drive motor; 10. Lifting plate; 11. Servo motor; 12. Rotating shaft; 13. Sliding plate; 14. Telescopic rod; 15. Spraying box; 16. Telescopic hose; 17. Sprayer; 18. Clean box; 19. Transport pipe; 20. Exhaust pipe; 21. Rotating motor; 22. Rotating shaft; 23. Turntable; 24. Cross extension rod; 25. Clamping block; 26. Air extraction box. Detailed Implementation
[0019] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.
[0020] Example 1:
[0021] Please see Figure 1-3As shown, this embodiment proposes an aluminum alloy automotive parts processing platform, including a housing 1. A folding door 2 is movably connected inside the housing 1. A pull groove 3 is fixedly connected to the front of the folding door 2. An air storage tank 4 is fixedly connected to one side of the housing 1. An air pump 5 is fixedly connected to the upper surface of the air storage tank 4, and an air flow pipe 6 is fixedly connected to the upper surface of the air pump 5. An adjustment mechanism and a rotation mechanism are provided inside the housing 1. The movable connection design of the folding door 2 allows it to retract into the housing 1 when opened. In scenarios where operators frequently enter and exit for parts loading / unloading or equipment debugging, this design does not occupy additional external space, maintaining unobstructed access to the work area and greatly improving operational convenience. The exhaust gas treatment system, composed of the air storage tank 4, the air pump 5, and the air flow pipe 6, allows the air pump 5 to quickly extract and store exhaust gases such as paint mist, dust, and harmful gases generated during processing inside the housing 1 into the air storage tank 4 via the air flow pipe 6. This ensures a clean working environment inside the housing 1, preventing exhaust gas accumulation that could harm the health of operators, and facilitates subsequent unified filtration of the exhaust gases. The purification process, including adsorption, meets the stringent environmental regulations for industrial waste gas emissions. The internal adjustment and rotation mechanisms of the housing 1 enhance the processing efficiency and quality of aluminum alloy automotive parts from various dimensions. The adjustment mechanism allows for precise position and angle adjustment of processing equipment, such as spraying devices. The drive motor 9 drives the slide bar 8 to control the height of the lifting plate 10, and the servo motor 11 drives the rotating shaft 12 to fine-tune the horizontal position and angle of the sliding plate 13. This allows the processing equipment to adapt to the processing needs of aluminum alloy parts of different sizes and shapes. The rotation mechanism is mainly used for the rotation of parts. The rotation motor 21 drives the rotating shaft 22 and the turntable 23, enabling the parts fixed on the clamping block 25 at the end of the cross extension rod 24 to easily rotate in multiple directions. This facilitates processing of various surfaces of the parts, reduces the number of clamping operations, lowers clamping errors, and improves processing accuracy and production efficiency, meeting the requirements of modern automotive manufacturing for efficient and high-quality processing of aluminum alloy parts.
[0022] Preferably, the adjustment mechanism includes a mounting frame 7, which is positioned on the left and right sides inside the housing 1. A sliding rod 8 is rotatably connected inside the mounting frame 7. A drive motor 9 is fixedly connected to the upper surface of the mounting frame 7, and the drive motor 9 is interconnected with the sliding rod 8. The mounting frame 7 is stably positioned on the left and right sides inside the housing 1, providing a solid support foundation for the entire adjustment mechanism. The drive motor 9, fixedly connected to the upper surface of the mounting frame 7, serves as the power core of the adjustment mechanism and is interconnected with the internally rotatably connected sliding rod 8. When the drive motor 9 starts operating, the torque it generates can be accurately transmitted to the sliding rod 8, driving the sliding rod 8 to rotate. The slide bar 8 and the mounting bracket 7 are rotatably connected. This connection allows the slide bar 8 to rotate smoothly under the drive of the drive motor 9. In the actual processing of aluminum alloy automotive parts, such as when spraying parts of different heights, the operator can easily realize the forward and reverse rotation and speed adjustment of the slide bar 8 by controlling the forward and reverse rotation and speed of the drive motor 9. This allows for precise control of the rising or falling height of the lifting plate 10, which is slidably connected to the outer wall of the slide bar 8. This ensures that the processing equipment installed on the lifting plate 10 can quickly and accurately reach the appropriate processing height position, greatly improving the efficiency and accuracy of height adjustment during the processing.
[0023] Preferably, a lifting plate 10 is slidably connected to the outer wall of the slide rod 8, a servo motor 11 is fixedly connected to the upper surface of the lifting plate 10, a rotating shaft 12 is rotatably connected to the output end of one side of the servo motor 11, and a sliding plate 13 is slidably connected to the outer wall of the rotating shaft 12. The lifting plate 10 slidably connected to the outer wall of the slide rod 8, together with the drive motor 9 and the slide rod 8, constitute a vertical adjustment system. When the drive motor 9 drives the slide rod 8 to rotate, since the slide rod 8 and the lifting plate 10 are slidably connected, the rotation of the slide rod 8 is converted into the linear up and down movement of the lifting plate 10. Furthermore, the servo motor 11 fixedly connected to the upper surface of the lifting plate 10, and the rotating shaft 12 rotatably connected to its output end, provide the processing equipment with an angle adjustment function. The servo motor 11 has high-precision speed and angle control capabilities and can accurately control the rotation angle of the rotating shaft 12.
[0024] Preferably, a telescopic rod 14 is movably connected to the lower surface of the sliding plate 13, a spray box 15 is fixedly connected to the upper surface of the sliding plate 13, a telescopic hose 16 is fixedly connected to the upper surface of the spray box 15, and a sprayer 17 is fixedly connected to the output end of the lower surface of the telescopic rod 14. The telescopic rod 14 movably connected to the lower surface of the sliding plate 13 gives the sprayer 17 a more precise position adjustment capability in the vertical direction. When spraying aluminum alloy automotive parts, the surface of the parts may have unevenness or complex structure. By controlling the extension length of the telescopic rod 14, it can be ensured that the sprayer 17 and the surface of the parts to be sprayed always maintain a suitable distance, thereby ensuring the uniformity and quality of the spraying. The spray box 15 fixedly connected to the upper surface of the sliding plate 13 provides a spraying operation... The paint storage function is provided by the paint spraying box 15, which is connected to the external paint supply system through the telescopic hose 16 fixed to the upper surface. Even if the sliding plate 13 moves horizontally and the sprayer 17 adjusts its position vertically, the paint can still be stably supplied to the paint spraying box 15. The connection between the telescopic rod 14 and the sprayer 17, as well as the combination of the entire spraying device and the sliding plate 13, enable the processing platform to flexibly adapt to various complex aluminum alloy parts spraying conditions. When facing parts with different shapes, sizes and surface features, the sprayer 17 can spray the parts from all directions and multiple angles through the horizontal sliding of the sliding plate 13, the angle adjustment of the rotating shaft 12 driven by the servo motor 11, and the telescopic adjustment of the telescopic rod 14.
[0025] Preferably, a purification box 18 is fixedly connected inside the housing 1, and a transport pipe 19 is fixedly connected to one side wall of the purification box 18. The transport pipe 19 is connected to the gas storage box 4. An exhaust pipe 20 is fixedly connected to one side wall of the purification box 18. The purification box 18 fixedly connected inside the housing 1 and the gas storage box 4 are connected to each other through the transport pipe 19, forming a complete exhaust gas transmission channel. During the processing of aluminum alloy automotive parts, the vacuum pump 5 draws the generated exhaust gas into the gas storage box 4 for temporary storage. Subsequently, the exhaust gas is transported to the purification box 18 through the transport pipe 19. The connection of the transport pipe 19 ensures that the exhaust gas can flow smoothly from the gas storage box 4 to the purification box 18, avoiding leakage and blockage of the exhaust gas during the transmission process, and ensuring the high efficiency of exhaust gas collection and transmission.
[0026] Preferably, the rotating mechanism includes a rotating motor 21, which is located inside the housing 1. A rotating shaft 22 is rotatably connected to the upper surface of the rotating motor 21. A turntable 23 is rotatably connected to the output end of the upper surface of the rotating shaft 22. A cross extension rod 24 is fixedly connected to the upper surface of the turntable 23. A clamping block 25 is fixedly connected to the output end of one side of the cross extension rod 24. An air extraction box 26 is fixedly connected to the inner wall of the housing 1, and the air extraction box 26 is connected to the air supply pipe 6. The rotating motor 21 is located inside the housing 1 and provides power to the entire rotating mechanism. When the rotating motor 21 starts, it drives the rotating shaft 22, which is rotatably connected to it, to rotate. The turntable 23, connected to the output end of the upper surface of the rotating shaft 22, rotates accordingly, causing the cross extension rod 24 and the clamping block 25, which are fixed on the turntable 23, to rotate together. In the processing of aluminum alloy automotive parts, many parts need to undergo multi-faceted processing, such as drilling, grinding, or painting on different sides of the parts. Through the rotating mechanism, the operator can control the rotation angle and speed of the rotating motor 21 to precisely rotate the parts to the required processing position. The rotating mechanism eliminates the need for disassembling and reassembling parts, significantly improving processing efficiency and precision. For example, when processing an aluminum alloy car wheel hub with multiple sides, the rotating mechanism can easily rotate the hub to different angles, allowing for convenient processing of each side, reducing clamping errors, and ensuring processing quality. The cross extension rod 24 on the turntable 23 and the clamping block 25 at the end are used to firmly clamp the aluminum alloy parts. The design of the cross extension rod 24 allows the clamping block 25 to fix the parts from multiple directions, increasing clamping stability. As the parts rotate with the turntable 23, the firm clamping prevents the parts from shaking or shifting, ensuring the stability and accuracy of the processing. Secondly, the exhaust box 26 fixed to the inner wall of the housing 1 is connected to the air supply pipe 6, playing an auxiliary role in exhaust gas treatment during processing. When the rotating mechanism drives the parts to rotate for processing, some exhaust gas and dust are generated. The exhaust box 26 can cooperate with the exhaust pump 5 through the air supply pipe 6 to promptly extract these exhaust gases and dust from the processing area, keeping the air inside the housing 1 clean.
[0027] When using this utility model, the operator first checks whether the overall structure of the box 1 is stable, whether the folding door 2 can open and close smoothly, whether the pull groove 3 is secure, whether the air tank 4 is damaged or leaking, whether the appearance of the air pump 5 is intact, and whether the air pipe 6 is bent or damaged. The adjustment mechanism is then adjusted, the drive motor 9 is started, and the smooth rotation of the slide bar 8 and the smooth raising and lowering of the lifting plate 10 to different heights are observed. The servo motor 11 is tested to check whether the rotation angle of the rotating shaft 12 is accurate and whether the sliding plate 13 slides freely on the rotating shaft 12. Simultaneously, the telescopic rod 14 is checked for normal extension and retraction, and the spray box 15 is checked for paint leakage. The telescopic hose 1... 6. Check for damage and ensure the sprayer 17 is working properly. Turn on the rotating motor 21 and check if the rotating shaft 22 and turntable 23 rotate smoothly. Check if the cross extension rod 24 is deformed and if the clamping block 25 is secure. Check if the connection between the extraction box 26 and the air pipe 6 is tight. Check if the purification device inside the purification box 18 is working properly and if the transport pipe 19 and exhaust pipe 20 are blocked. Open the folding door 2 and apply force through the pulling groove 3 to place the aluminum alloy parts to be processed on the clamping block 25 of the rotating mechanism. After adjusting the position, firmly clamp the parts. If the height of the processing equipment needs to be adjusted according to the processing requirements of the parts, start the drive motor 9. The sliding rod 8 rotates, causing the lifting plate 10 to rise or fall to a suitable height. If the horizontal position and angle need adjustment, the servo motor 11 is started, controlling the rotating shaft 12 to rotate, causing the sliding plate 13 to adjust the angle. Simultaneously, the sliding plate 13 can slide along the rotating shaft 12. After determining the position and angle, the adjustment mechanism is locked. For spraying operations, paint is poured into the spray box 15, and the sprayer 17 is started. Depending on the surface condition of the parts, the distance between the sprayer 17 and the parts can be adjusted via the telescopic rod 14. During spraying, the rotating motor 21 starts, causing the rotating shaft 22, turntable 23, cross extension rod 24, and parts to rotate, allowing the sprayer 17 to... The parts are evenly sprayed on all sides. Then, during the processing, the vacuum pump 5 is started, and the exhaust gas generated in the box 1 is drawn into the air storage box 4 through the air pipe 6. The exhaust gas in the air storage box 4 then enters the purification box 18 through the transport pipe 19. After the purification box 18 purifies the exhaust gas, the purified gas is discharged through the exhaust pipe 20. At the same time, the vacuum box 26 helps to remove the exhaust gas and dust generated in the processing area to keep the air in the box 1 clean. After the processing is completed, the sprayer 17, the rotating motor 21, the drive motor 9 and the servo motor 11 are turned off, the vacuum pump 5 is stopped, the folding door 2 is opened, the clamping block 25 is released, and the processed aluminum alloy parts are taken out.
[0028] The preferred embodiments of this utility model disclosed above are merely illustrative of the present utility model. These preferred embodiments do not exhaustively describe all details, nor do they limit the utility model to any specific implementation. Clearly, many modifications and variations can be made based on the content of this specification. This specification selects and specifically describes these embodiments to better explain the principles and practical applications of this utility model, thereby enabling those skilled in the art to better understand and utilize it. This utility model is limited only by the claims and their full scope and equivalents.
Claims
1. An aluminum alloy automotive parts processing platform, comprising a housing (1), wherein a folding door (2) is movably connected inside the housing (1), and a pull groove (3) is fixedly connected to the front of the folding door (2), characterized in that: A gas storage tank (4) is fixedly connected to one side of the box (1), a vacuum pump (5) is fixedly connected to the upper surface of the gas storage tank (4), a gas pipe (6) is fixedly connected to the upper surface of the vacuum pump (5), an adjustment mechanism is provided inside the box (1), and a rotation mechanism is provided inside the box (1).
2. The aluminum alloy automotive parts processing platform according to claim 1, characterized in that: The adjustment mechanism includes a mounting bracket (7), which is located on the left and right sides inside the housing (1). A sliding rod (8) is rotatably connected inside the mounting bracket (7). A drive motor (9) is fixedly connected to the upper surface of the mounting bracket (7), and the drive motor (9) is connected to the sliding rod (8).
3. The aluminum alloy automotive parts processing platform according to claim 2, characterized in that: The outer wall of the slide rod (8) is slidably connected to a lifting plate (10), and a servo motor (11) is fixedly connected to the upper surface of the lifting plate (10). The output end of the servo motor (11) is rotatably connected to a rotating shaft (12), and a sliding plate (13) is slidably connected to the outer wall of the rotating shaft (12).
4. The aluminum alloy automotive parts processing platform according to claim 3, characterized in that: The lower surface of the sliding plate (13) is movably connected to a telescopic rod (14), the upper surface of the sliding plate (13) is fixedly connected to a spray box (15), the upper surface of the spray box (15) is fixedly connected to a telescopic hose (16), and the output end of the lower surface of the telescopic rod (14) is fixedly connected to a sprayer (17).
5. The aluminum alloy automotive parts processing platform according to claim 1, characterized in that: A purification box (18) is fixedly connected inside the box (1). A transport pipe (19) is fixedly connected to one side wall of the purification box (18), and the transport pipe (19) is connected to the gas storage box (4). An exhaust pipe (20) is fixedly connected to one side wall of the purification box (18).
6. The aluminum alloy automotive parts processing platform according to claim 1, characterized in that: The rotating mechanism includes a rotating motor (21), which is located inside the housing (1). A rotating shaft (22) is rotatably connected to the upper surface of the rotating motor (21). A turntable (23) is rotatably connected to the output end of the upper surface of the rotating shaft (22). A cross extension rod (24) is fixedly connected to the upper surface of the turntable (23). A clamping block (25) is fixedly connected to the output end of one side of the cross extension rod (24). An air extraction box (26) is fixedly connected to the inner wall of the housing (1), and the air extraction box (26) is connected to the air supply pipe (6).