Fireproof plate substrate anti-blocking oiling device

Abstract

The utility model discloses a kind of fireproof plate substrate anti-adhesion oiling device, it relates to fireproof plate production technical field, the device includes support, transmission part and oiling part, support is slidably arranged on transmission part, and oiling part is fixed on support and is used to oiling to substrate.The oiling part is realized by oiling motor, cam, bevel gear etc. component and lubricating oil pressurized injection, ensure that oil film is uniform;Transmission part is accurately adjusted transmission belt spacing by the aid of transmission adjusting motor, screw rod etc., adapt to different thickness substrate.Compared with prior art, the device can effectively solve substrate transmission instability, uneven oiling and process connection inconvenient etc., improve production efficiency, product quality and yield.

Description

Technical Field

[0001] This utility model relates to the field of fireproof board production technology, specifically to a fireproof board substrate anti-adhesion brushing device. Background Technology

[0002] The production of fireproof boards includes raw material preparation, paper impregnation, drying and curing, lamination molding, cooling and cutting, etc., ultimately forming a fireproof substrate with high strength, high temperature resistance, heat insulation and environmental protection.

[0003] Utility model patent CN217017176U discloses a paint coating device for wood-plastic composite boards. The device includes a paint tank and a paint pump. The paint tank is located at the center of the top of a stand; the paint pump is located at the center of the lower side inside the paint tank; first support frames are installed on the front and rear sides of the stand; and five first guide rods connect the front and rear first support frames. In use, the operator pours paint into the discharge port at the bottom of the paint tank, then starts the paint pump, which delivers the paint to the first roller brush through the first paint delivery pipe. The operator pushes the wood-plastic composite board between the upper and lower roller brushes, and the first roller brushes coat the upper and lower surfaces of the board.

[0004] However, this existing technology lacks an effective mechanism for quickly and accurately adjusting the spacing of the transmission components when dealing with substrates of varying thicknesses. Because it cannot quickly and accurately ensure the transmission belt tightly adheres to the upper and lower surfaces of substrates of different thicknesses, the substrates are prone to displacement and wobbling during transmission. This unstable transmission not only affects production rhythm and reduces output per unit time, but may also interfere with the accuracy of subsequent oiling and other processes due to substrate positional deviations, thus affecting product consistency and overall quality. Regarding the oiling process, uneven lubricant application can lead to insufficient oil film thickness in some areas. An excessively thick oil film may cause contamination problems in subsequent processing, while an excessively thin oil film cannot effectively prevent adhesion. Utility Model Content

[0005] To address the aforementioned technical problems, this utility model provides the following technical solution: A fireproof board substrate anti-adhesion oiling device, comprising a support, the support being slidably mounted on a transmission unit, and an oiling unit being fixedly mounted on the support; the oiling unit is used to oil the substrate; the oiling unit includes an oiling fixing bracket, the oiling fixing bracket being fixedly mounted on the support, an oiling motor being fixedly mounted on the oiling fixing bracket, an oiling cam and an oiling bevel gear being fixedly mounted on the output shaft of the oiling motor, the oiling cam slidingly engaging with an oiling roller rotatably mounted on an oiling sliding frame, the oiling sliding frame being slidably mounted on the oiling fixing bracket, and the oiling roller rotatably mounted on the oiling sliding frame. The system includes a brushing roller, on which a third brushing bevel gear is fixedly mounted. The third brushing bevel gear meshes with a fourth brushing bevel gear, which is rotatably mounted on a brushing sliding frame. The fourth brushing bevel gear is splined onto a brushing drive column, and a second brushing bevel gear is fixedly mounted at the end of the drive column, meshing with a first brushing bevel gear. A rubber stopper is mounted at one end of the brushing sliding frame, slidably within a brushing pressure cylinder. A first brushing guide tube is fixedly mounted on the pressure cylinder, and its other end is fixedly mounted on the outer shell of the brushing roller. A brushing return spring is positioned between the sliding frame and the fixed support. A first brushing check valve is fixedly mounted on the first brushing guide tube. The pressure cylinder is mounted on a brushing oil storage tank via a second brushing guide tube, and a second brushing check valve is fixedly mounted on the second brushing guide tube.

[0006] Furthermore, both the second and first brushing conduits are rubber hoses, and the second brushing conduit is a T-shaped three-way pipe with a main pipe and two branches. The second brushing check valve is installed on the main pipe.

[0007] Furthermore, the transmission unit includes a transmission fixing base plate that slides with the support, and at least two transmission rollers are rotatably arranged on the transmission fixing base plate, with a transmission belt arranged between the two transmission rollers.

[0008] Furthermore, a transmission support frame 1 is slidably mounted on the transmission fixed base plate via a guide rod, and the transmission support frame 1 is threadedly engaged with a transmission screw fixed on the output shaft of the transmission regulating motor; at least two transmission rollers 2 are rotatably mounted on the transmission support frame 1, and a transmission belt 2 is provided between the two transmission rollers 2, with one of the transmission rollers 2 fixed on the output shaft of the transmission motor.

[0009] Furthermore, the brushing roller is provided with multiple oil guide grooves, and the brushing roller is made of sponge material.

[0010] The advantages of this utility model compared with the prior art are:

[0011] 1. This utility model, by incorporating key components such as a transmission adjustment motor and a transmission screw, can quickly and accurately adjust the distance between transmission belt one and transmission belt two according to the thickness of different substrates. This precise adjustment mechanism allows the transmission belts to fit tightly and stably against the upper and lower surfaces of the substrate, fundamentally solving the problems of substrate displacement and swaying during transmission. This not only ensures smooth production rhythm and significantly increases output per unit time, resulting in a significant improvement in production efficiency compared to traditional methods, but also provides a reliable foundation for the precise execution of subsequent processes, greatly enhancing the consistency and stability of product quality.

[0012] 2. Highly Efficient and Uniform Oil Application: This invention utilizes a brushing motor, brushing cam, and brushing bevel gear to achieve efficient rotation of the brushing roller. Simultaneously, employing a syringe-like principle, it precisely draws lubricating oil from the oil reservoir and pressurizes it for spraying onto the brushing roller. Compared to traditional oil application methods, this innovative design ensures uniform application of lubricating oil to both the front and rear ends of the substrate, effectively preventing excessively thick or thin oil films in certain areas. The uniform oil film significantly enhances the anti-sticking effect, substantially reducing substrate adhesion during transport and greatly improving product yield.

[0013] 3. Convenient process connection: Traditional painting equipment makes it difficult to separate the painting section from the transfer section and the substrate after painting, severely affecting the production process. This invention optimizes the structural design of the painting section and the transfer section, allowing operators to easily move the painting section away from the transfer section and the substrate by simply pushing the support. Compared with traditional equipment, this improvement greatly shortens the time for the substrate to be transferred from the painting process to the next process, making the production process smoother and more efficient, effectively improving the overall production efficiency of the enterprise, and reducing production costs. Attached Figure Description

[0014] Figure 1 This is a schematic diagram of the overall structure of this utility model.

[0015] Figure 2 This is a frontal view of the overall structure of this utility model.

[0016] Figure 3 This is a side view of the overall structure of this utility model.

[0017] Figure 4 This is a partial structural diagram of the transmission unit of this utility model. Figure 1 .

[0018] Figure 5 This is a partial structural diagram of the transmission unit of this utility model. Figure 2 .

[0019] Figure 6 This is a partial structural diagram of the transmission unit of this utility model. Figure 3 .

[0020] Figure 7 This is a schematic diagram of a partial structure of the brushing part of this utility model. Figure 1 .

[0021] Figure 8 This is a schematic diagram of a partial structure of the brushing part of this utility model. Figure 2 .

[0022] Figure 9 This is a schematic diagram of a partial structure of the brushing part of this utility model. Figure 3 .

[0023] Figure 10 This is a schematic diagram of a partial structure of the brushing part of this utility model. Figure 4 .

[0024] Figure 11 This is a schematic diagram of a partial structure of the brushing part of this utility model. Figure 5 .

[0025] Reference numerals: 1-Transmission section; 2-Brushing section; 3-Support; 101-Transmission fixed base plate; 102-Transmission belt one; 103-Transmission belt two; 104-Transmission support frame one; 105-Transmission regulating motor; 106-Transmission screw; 107-Transmission motor; 108-Transmission roller one; 109-Transmission roller two; 201-Brushing pressure cylinder; 202-Brushing conduit one; 203-Brushing check valve one; 204-Brush 205 - Oil brushing motor; 206 - Oil brushing bevel gear one; 207 - Oil brushing bevel gear two; 208 - Oil brushing sliding frame; 209 - Oil brushing return spring; 210 - Oil brushing roller; 211 - Oil brushing roller; 212 - Oil brushing bevel gear three; 213 - Oil brushing bevel gear four; 214 - Oil brushing transmission column; 215 - Oil brushing reservoir; 216 - Oil brushing check valve two; 217 - Oil brushing conduit two; 218 - Oil brushing fixed bracket. Detailed Implementation

[0026] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0027] like Figures 1 to 11 As shown, a fireproof board substrate anti-adhesion oiling device includes a transmission section 1, an oiling section 2, and a support 3. The support 3 is slidably mounted on the transmission section 1 via a guide rail on the transmission fixing base plate 101, and the oiling section 2 is fixedly mounted on the support 3. The oiling section 2 is used to apply oil to the substrate. The transmission section 1 is used to clamp and transport the substrate.

[0028] like Figures 1 to 11 As shown, the brushing unit 2 includes a brushing pressure cylinder 201, a brushing conduit 1 202, a brushing check valve 1 203, a brushing motor 204, a brushing cam 205, a brushing bevel gear 1 206, a brushing bevel gear 207, a brushing sliding frame 208, a brushing return spring 209, a brushing roller 210, a brushing wheel 211, a brushing bevel gear 3 212, a brushing bevel gear 4 213, a brushing transmission column 214, a brushing oil storage tank 215, a brushing check valve 2 216, and a brushing conduit. 217. Oil brushing fixing bracket 218; the oil brushing fixing bracket 218 is fixedly mounted on the support 3, and an oil brushing motor 204 is fixedly mounted on the oil brushing fixing bracket 218. An oil brushing cam 205 and an oil brushing bevel gear 206 are fixedly mounted on the output shaft of the oil brushing motor 204. The oil brushing cam 205 is slidably engaged with an oil brushing roller 211 rotatably mounted on an oil brushing sliding frame 208. The oil brushing sliding frame 208 is slidably mounted on the oil brushing fixing bracket 218, and the oil brushing sliding frame 208 rotates on the oil brushing sliding frame 208. A brushing roller 210 is provided, on which a brushing bevel gear three 212 is fixedly mounted. The brushing bevel gear three 212 meshes with a brushing bevel gear four 213. The brushing bevel gear four 213 is rotatably mounted on a brushing sliding frame 208. The brushing bevel gear four 213 is splined onto a brushing drive column 214. The brushing drive column 214 is rotatably mounted on a brushing fixed bracket 218. A brushing bevel gear two 207 is fixedly mounted at the end of the brushing drive column 214. 207 meshes with brushing bevel gear 206; one end of brushing sliding frame 208 is fixedly provided with a rubber plug for pressurization, the rubber plug is slidably provided in brushing pressure cylinder 201, brushing conduit 202 is fixedly provided on brushing pressure cylinder 201, brushing pressure cylinder 201 is fixedly provided on support 3, the other end of brushing conduit 202 is fixedly provided on the outer shell of brushing roller 210, and brushing return spring 209 is provided between brushing sliding frame 208 and brushing fixed bracket 218.

[0029] like Figures 1 to 11As shown, one end of the brushing return spring 209 is mounted on the brushing sliding frame 208 via a fixing post, and the other end is mounted on the brushing fixing bracket 218 via a fixing post. A brushing one-way valve 203 is fixedly mounted on the brushing conduit 202. The brushing pressure cylinder 201 is mounted on the brushing oil storage tank 215 via the brushing conduit 217. The brushing oil storage tank 215 stores lubricating oil for preventing adhesion. An electromagnetic air inlet valve is mounted on the brushing oil storage tank 215. A brushing one-way valve 216 is fixedly mounted on the brushing conduit 217. Both the brushing conduit 217 and the brushing conduit 202 are rubber hoses. The brushing conduit 217 is a T-shaped three-way pipe with one main pipe and two branch pipes. The two branch pipes of the brushing conduit 217 are respectively mounted on the brushing pressure cylinder 201, and the brushing one-way valve 216 is mounted on the main pipe. The brush roller 210 is provided with multiple oil guide grooves and is made of sponge material.

[0030] like Figures 1 to 11 As shown, the transmission unit 1 includes a transmission fixed base plate 101, a first transmission belt 102, a second transmission belt 103, a first transmission support frame 104, a transmission regulating motor 105, a transmission screw 106, a transmission motor 107, a first transmission roller 108, and a second transmission roller 109. The transmission fixed base plate 101 is slidably fitted with the support 3. At least two first transmission rollers 108 are rotatably mounted on the transmission fixed base plate 101, and the first transmission belt 102 is positioned between the two first transmission rollers 108. The first transmission support frame 104 is slidably mounted on the transmission fixed base plate 101 via a guide rod. The first transmission support frame 104 is threadedly fitted with the transmission screw 106, which is fixedly mounted on the output shaft of the transmission regulating motor 105. At least two second transmission rollers 109 are rotatably mounted on the first transmission support frame 104, and the second transmission belt 103 is positioned between the two second transmission rollers 109. One of the second transmission rollers 109 is fixedly mounted on the output shaft of the transmission motor 107.

[0031] like Figures 1 to 11 As shown, the present invention discloses a fireproof board substrate anti-adhesion oiling device. Its working principle is as follows: According to the different thicknesses of the substrates, the transmission adjustment motor 105 is turned on. The transmission adjustment motor 105 rotates and drives the transmission screw 106 to rotate. The rotation of the transmission screw 106 drives the transmission support frame 104 and the transmission roller 109, the transmission belt 103 and the transmission motor 107 arranged on the transmission support frame 104 to move, so that the distance between the transmission belt 103 and the transmission belt 102 can fit the upper and lower surfaces of the substrate. The transmission motor 107 is turned on and drives the transmission roller 109 to rotate. The rotation of the transmission roller 109 drives the transmission belt 103, which in turn drives the substrate located between the transmission belt 103 and the transmission belt 102 to move.

[0032] After the substrate is moved to the predetermined position, the operator pushes the support 3 to slide towards the transmission unit 1, so that the brushing roller 210 is in contact with the front and rear surfaces of the substrate. The operator turns on the brushing motor 204. The rotation of the brushing motor 204 drives the brushing cam 205 and the brushing bevel gear 1 206 to rotate. When the brushing cam 205 rotates, it pushes the brushing roller 211, causing the brushing sliding frame 208 to slide on the brushing fixed bracket 218. At the same time, the brushing return spring 209 resets the brushing sliding frame 208, realizing the reciprocating sliding of the brushing sliding frame 208. When the brushing bevel gear 1 206 rotates, it drives the brushing transmission column 214 to rotate through the brushing bevel gear 207. The rotation of the brushing transmission column 214 drives the brushing bevel gear 4 213, which in turn drives the brushing bevel gear 3 212 and the brushing roller 210 to rotate. The brushing sliding frame 208 reciprocates simultaneously. By sliding the rubber stopper on the brushing sliding frame 208 against the inner wall of the brushing pressure cylinder 201, similar to the principle of a syringe, the lubricating oil in the brushing oil storage tank 215 is drawn into the brushing pressure cylinder 201 through the brushing one-way valve 216 and the brushing conduit 217. When the brushing sliding frame 208 moves to another position, the lubricating oil in the brushing pressure cylinder 201 is pressurized and sprayed onto the brushing roller 210 through the brushing conduit 202 and the brushing one-way valve 203. The rotating brushing roller 210, together with the lubricating oil sprayed from the brushing conduit 202 and the brushing sliding frame 208 and the brushing roller 210 sliding back and forth on the brushing fixed bracket 218, evenly applies anti-adhesion lubricating oil to the two end faces of the substrate, so that the lubricating oil can be evenly applied to the two end faces of the substrate, preventing the substrate from sticking together during the transmission process and thus affecting its quality.

[0033] After the coating is completed, the operator pushes the support 3 to move the oiling part 2 away from the transfer part 1 and the substrate on the transfer part 1. The substrate is then transported to the next process through the transfer part 1 according to the above operation steps, thus completing the work of quickly oiling the substrate.

Claims

1. A fireproof board substrate anti-adhesion oiling device, characterized in that: Includes a support (3), which is slidably disposed on the transmission part (1), and an oiling part (2) is fixedly disposed on the support (3); the oiling part (2) is used to apply oil to the substrate. The brushing unit (2) includes a brushing fixing bracket (218), which is fixedly mounted on the support (3). A brushing motor (204) is fixedly mounted on the brushing fixing bracket (218). A brushing cam (205) and a brushing bevel gear (206) are fixedly mounted on the output shaft of the brushing motor (204). The brushing cam (205) is slidably engaged with a brushing roller (211) rotatably mounted on a brushing sliding frame (208). The brushing sliding frame (208) is slidably mounted on the brushing fixing bracket (218). A brushing roller (210) is rotatably mounted on the brushing sliding frame (208). A brushing bevel gear (212) is fixedly mounted on the brushing roller (210). The brushing bevel gear (212) meshes with a brushing bevel gear (213). The brushing bevel gear (213) is rotatably mounted on the brushing sliding frame (208). The brushing bevel gear (213) passes through a flower... A key is set on the brushing transmission column (214), and a second brushing bevel gear (207) is fixedly set at the end of the brushing transmission column (214). The second brushing bevel gear (207) meshes with the first brushing bevel gear (206). A rubber plug is set at one end of the brushing sliding frame (208), and the rubber plug is slidably set in the brushing pressure cylinder (201). A first brushing guide tube (202) is fixedly set on the brushing pressure cylinder (201), and the other end of the first brushing guide tube (202) is... The end is fixedly installed on the outer shell of the brushing roller (210). A brushing return spring (209) is provided between the brushing sliding frame (208) and the brushing fixed bracket (218). A brushing one-way valve (203) is fixedly installed on the brushing conduit (202). The brushing pressure cylinder (201) is installed on the brushing oil storage tank (215) through the brushing conduit (217). A brushing one-way valve (216) is fixedly installed on the brushing conduit (217).

2. The fireproof board substrate anti-adhesion brushing device according to claim 1, characterized in that: Both the second brushing conduit (217) and the first brushing conduit (202) are rubber hoses. The second brushing conduit (217) is a T-shaped three-way pipe with a main pipe and two branches. The second brushing check valve (216) is installed on the main pipe.

3. The fireproof board substrate anti-adhesion oiling device according to claim 2, characterized in that: The transmission unit (1) includes a transmission fixing base plate (101) that slides with the support (3). At least two transmission rollers (108) are rotatably arranged on the transmission fixing base plate (101), and a transmission belt (102) is arranged between the two transmission rollers (108).

4. The fireproof board substrate anti-adhesion oiling device according to claim 3, characterized in that: A transmission support frame (104) is slidably mounted on the transmission fixed base plate (101) via a guide rod. The transmission support frame (104) is threadedly engaged with the transmission screw (106) fixed on the output shaft of the transmission regulating motor (105). At least two transmission rollers (109) are rotatably mounted on the transmission support frame (104). A transmission belt (103) is provided between the two transmission rollers (109). One of the transmission rollers (109) is fixed on the output shaft of the transmission motor (107).

5. The fireproof board substrate anti-adhesion oiling device according to claim 4, characterized in that: The brush roller (210) is provided with multiple oil guide grooves and is made of sponge material.

Images