Anti-aging structure of ceramic temperature controller

By introducing anti-aging components and shock-absorbing sealing components into the ceramic thermostat, the problems of water vapor corrosion and electric arc energy ablation are solved, thereby improving the stability and reliability of the structure.

CN224400311UActive Publication Date: 2026-06-23WUXI RUNYE ELECTRIC CO LTD
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Patent Information

Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
WUXI RUNYE ELECTRIC CO LTD
Filing Date
2025-05-30
Publication Date
2026-06-23

AI Technical Summary

Technical Problem

Existing ceramic thermostats' anti-aging structure is prone to loosening at the connection points and damage to the internal structure due to water vapor corrosion.

Method used

The design incorporates anti-aging components and shock-absorbing sealing components, including gaskets, silver alloys, graphite particle dispersion layers, and damping gels, which enhance structural stability and sealing performance through sealing, shock absorption, and anti-oxidation measures.

Benefits of technology

It effectively prevents water vapor corrosion and electric arc energy ablation, improves the stability and mechanical shock resistance of ceramic thermostats, and enhances the long-term reliability of the product.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the antiaging structure technical field of ceramic temperature controller, and disclose an antiaging structure of ceramic temperature controller, including base, the one side fixed connection of base has the antiaging component, the inside fixed connection of base has the damping seal component, the antiaging component includes the fixed connection in the seal pad of base one side, the inboard fixed connection of seal pad has the connecting block, the one side fixed connection of connecting block has silver alloy, the bottom fixed connection of silver alloy has graphite particle dispersion layer, the damping seal component includes the fixed connection in the damping gel of base inside, the top fixed connection of base has the rubber cover, the surface fixed connection of rubber cover has the spring. The antiaging structure of ceramic temperature controller, through the setting of antiaging component, reduced the water vapor permeation to the corrosion of junction and temperature controller internal structure, reduced the ablation of the junction because of arc energy high, improved the stability of product.
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Description

Technical Field

[0001] This utility model relates to the field of anti-aging structure technology for ceramic thermostats, and in particular to an anti-aging structure for ceramic thermostats. Background Technology

[0002] Ceramic thermostats are automatic control components based on the temperature-sensitive characteristics of ceramic materials. They mainly utilize the resistance change characteristics of positive temperature coefficient (PTC) or negative temperature coefficient (NTC) ceramics to achieve temperature detection and regulation. They are widely used in home appliances, industrial equipment, and automotive electronics. The anti-aging structure of ceramic thermostats can significantly improve the long-term stability and reliability of the components.

[0003] However, the anti-aging structure of existing ceramic thermostats often becomes loose and damaged during use due to corrosion of the connections and internal structure by moisture. Utility Model Content

[0004] (a) Technical problems to be solved

[0005] The purpose of this utility model is to provide an anti-aging structure for ceramic thermostats, so as to solve the problem that the anti-aging structure of ceramic thermostats mentioned in the background art often causes loosening of the connection and damage to the internal structure of the product due to the corrosion of the connection and internal structure by water vapor during use.

[0006] (II) Technical Solution

[0007] To achieve the above objectives, this utility model provides the following technical solution: an anti-aging structure for a ceramic thermostat, comprising a base, an anti-aging component fixedly connected to one side of the base, and a shock-absorbing and sealing component fixedly connected inside the base.

[0008] The anti-aging component includes a sealing gasket fixedly connected to one side of the base, a connecting block fixedly connected to the inner side of the sealing gasket, a silver alloy fixedly connected to one side of the connecting block, and a graphite particle dispersion layer fixedly connected to the bottom of the silver alloy.

[0009] The shock-absorbing and sealing assembly includes a damping gel fixedly connected inside the base, a rubber sleeve fixedly connected to the top of the base, a spring fixedly connected to the surface of the rubber sleeve, and a sealing ring fixedly connected to the top of the rubber sleeve.

[0010] As a further embodiment of this utility model, a copper alloy is fixedly connected to the bottom of the graphite particle dispersion layer, and an anti-oxidation coating is fixedly connected to the surface of the copper alloy. The anti-oxidation coating prevents the copper alloy from oxidizing.

[0011] As a further embodiment of this utility model, a connecting plate is fixedly connected to one side of the connecting block, and a fixing column is fixedly connected to one side of the connecting plate. The fixing column serves to connect the base and the connecting plate.

[0012] As a further embodiment of this utility model, a sliding block is fixedly connected to one side of the base, and a metal mesh is fixedly connected inside the base. The metal mesh enhances the internal structure.

[0013] As a further embodiment of this utility model, a connecting shell is slidably connected to the surface of the sliding block, and a fixing frame is fixedly connected to the top of the connecting shell. The fixing frame facilitates fixed installation.

[0014] As a further embodiment of this utility model, the surface of the fixing frame is provided with fixing holes, and a buffer pad is fixedly connected to the bottom of the fixing frame. The buffer pad serves as a buffer and protection mechanism.

[0015] As a further embodiment of this utility model, a top cover is fixedly connected to the top of the fixing frame, and a protective shell is fixedly connected to the surface of the top cover. The protective shell serves to protect the top cover.

[0016] (III) Beneficial Effects

[0017] This utility model provides an anti-aging structure for a ceramic thermostat, which has the following beneficial effects:

[0018] 1. The anti-aging structure of this ceramic thermostat utilizes anti-aging components. During use, a sealing gasket is installed at the bottom of the base, sealing the connecting plate and the fixing column. This seal prevents moisture penetration and corrosion of the connection points and internal structure of the thermostat. The silver alloy fixed to the connecting block provides better conductivity. A graphite particle dispersion layer is fixed to the bottom of the silver alloy, allowing the graphite to absorb some of the arc energy, reducing metal evaporation and contact erosion. An anti-oxidation coating is added to the copper alloy surface to prevent corrosion. These features contribute to the anti-aging effect, reducing moisture penetration and corrosion of the connection points and internal structure of the thermostat, minimizing erosion at the connection points due to high arc energy, and improving product stability.

[0019] 2. The anti-aging structure of this ceramic thermostat utilizes a shock-absorbing and sealing assembly. During use, the damping rubber is fixed inside the base, providing shock absorption and protection for the internal structure. The spring and sealing ring are fixed to the rubber sleeve, ensuring its sealing performance. Furthermore, the rubber sleeve, positioned between the base and the connecting shell, seals both. When vibration occurs, the spring on the rubber sleeve is compressed, further compressing it and thus the sealing ring. This enhances the sealing effect and provides shock absorption, preventing corrosion of the internal structure by moisture and damage from vibration. It also improves the product's resistance to mechanical shock and environmental adaptability. Attached Figure Description

[0020] Figure 1 This is a schematic diagram of the overall structure of this utility model;

[0021] Figure 2 This is a schematic diagram of the disassembled structure of this utility model;

[0022] Figure 3 This is a schematic diagram of the anti-aging component structure of this utility model;

[0023] Figure 4 This is a schematic diagram of the shock-absorbing and sealing assembly of this utility model.

[0024] In the diagram: 1. Base; 2. Anti-aging component; 201. Sealing gasket; 202. Connecting block; 203. Silver alloy; 204. Graphite particle dispersion layer; 3. Shock-absorbing and sealing component; 301. Damping gel; 302. Rubber sleeve; 303. Spring; 304. Sealing ring; 4. Copper alloy; 5. Anti-oxidation coating; 6. Connecting plate; 7. Fixing column; 8. Sliding block; 9. Metal mesh; 10. Connecting shell; 11. Fixing frame; 12. Buffer pad; 13. Top cover; 14. Protective shell. Detailed Implementation

[0025] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. All other embodiments obtained by those skilled in the art based on the embodiments of the present utility model without creative effort are within the scope of protection of the present utility model.

[0026] Please see Figures 1 to 4This utility model provides a technical solution: an anti-aging structure for a ceramic thermostat, including a base 1, with an anti-aging component 2 fixedly connected to one side of the base 1. The anti-aging component 2 includes a sealing gasket 201 fixedly connected to one side of the base 1, a connecting block 202 fixedly connected to the inner side of the sealing gasket 201, a silver alloy 203 fixedly connected to one side of the connecting block 202, and a graphite particle dispersion layer 204 fixedly connected to the bottom of the silver alloy 203. Through the installation of the anti-aging component 2, the anti-aging effect is achieved, reducing the corrosion caused by water vapor penetration at the connection points and the internal structure of the thermostat, and reducing the corrosion caused by high arc energy. The ablation at the connection point improves the stability of the product. The shock-absorbing and sealing component 3 is fixedly connected inside the base 1. The shock-absorbing and sealing component 3 includes a damping gel 301 fixedly connected inside the base 1, a rubber sleeve 302 fixedly connected to the top of the base 1, a spring 303 fixedly connected to the surface of the rubber sleeve 302, and a sealing ring 304 fixedly connected to the top of the rubber sleeve 302. By setting the shock-absorbing and sealing component 3, the sealing effect and shock absorption protection are improved, avoiding the corrosion of the internal structure of the product by water vapor and the damage of the internal structure of the product by vibration, and improving the product's resistance to mechanical impact and environmental adaptability.

[0027] A copper alloy 4 is fixedly connected to the bottom of the graphite particle dispersion layer 204, and an anti-oxidation coating 5 is fixedly connected to the surface of the copper alloy 4. The anti-oxidation coating 5 prevents the copper alloy 4 from oxidizing.

[0028] A connecting plate 6 is fixedly connected to one side of the connecting block 202, and a fixing post 7 is fixedly connected to one side of the connecting plate 6. The fixing post 7 serves to connect the base 1 and the connecting plate 6.

[0029] A sliding block 8 is fixedly connected to one side of the base 1, and a metal mesh 9 is fixedly connected inside the base 1. The metal mesh 9 enhances the internal structure.

[0030] The surface of the sliding block 8 is slidably connected to the connecting shell 10, and the top of the connecting shell 10 is fixedly connected to the fixing bracket 11. The fixing bracket 11 facilitates the fixed installation.

[0031] The surface of the fixing frame 11 is provided with fixing holes, and the bottom of the fixing frame 11 is fixedly connected with a buffer pad 12. The buffer pad 12 plays a role in buffering and protection.

[0032] A top cover 13 is fixedly connected to the top of the mounting bracket 11, and a protective shell 14 is fixedly connected to the surface of the top cover 13. The protective shell 14 serves to protect the top cover 13.

[0033] In this invention, the working steps of the device are as follows:

[0034] First step: During use, by installing the sealing gasket 201 at the bottom of the base 1, the sealing gasket 201 seals the connecting plate 6 and the fixing post 7. The sealing gasket 201 prevents water vapor from penetrating and corroding the connection and the internal structure of the thermostat. By fixing the silver alloy 203 to the connecting block 202, it has better conductivity. By fixing the graphite particle dispersion layer 204 to the bottom of the silver alloy 203, the graphite absorbs part of the electric arc energy, reducing metal evaporation and contact ablation. By adding an anti-oxidation coating 5 to the surface of the copper alloy 4, the copper alloy 4 is prevented from being corroded, thereby achieving the effect of anti-aging.

[0035] The second step: During use, by fixing the damping gel 301 inside the base 1, the damping gel 301 provides shock absorption and protection for the internal structure. By fixing the spring 303 and the sealing ring 304 to the rubber sleeve 302, the rubber sleeve 302 becomes airtight. By fixing the rubber sleeve 302 between the base 1 and the connecting shell 10, the rubber sleeve 302 seals the base 1 and the connecting shell 10. When vibration occurs, by squeezing the rubber sleeve 302, the spring 303 on the surface of the rubber sleeve 302 is compressed. The compression of the spring 303 causes the spring 303 to squeeze the sealing ring 304, thereby improving the sealing effect and providing shock absorption and protection.

[0036] It should be noted that the device structure and accompanying drawings of this utility model mainly describe the principle of this utility model. In terms of the technical aspects of this design principle, the setting of the power mechanism, power supply system and control system of the device is not fully described. However, under the premise that those skilled in the art understand the principle of the above utility model, the specific details of its power mechanism, power supply system and control system can be clearly understood. The control method in the application document is automatic control through a controller. The control circuit of the controller can be implemented by those skilled in the art through simple programming.

[0037] All standard parts used can be purchased from the market, and can be customized according to the instructions and drawings. The specific connection methods of each part adopt conventional methods such as bolts, rivets, and welding that are mature in the existing technology. The machinery, parts and equipment adopt conventional models in the existing technology, and the structure and principle of the components known to those skilled in the art can be known by those skilled in the art through technical manuals or conventional experimental methods.

[0038] Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the present invention, the scope of which is defined by the appended claims and their equivalents.

Claims

1. An anti-aging structure for a ceramic thermostat, comprising a base (1), characterized in that: An anti-aging component (2) is fixedly connected to one side of the base (1), and a shock-absorbing and sealing component (3) is fixedly connected inside the base (1). The anti-aging component (2) includes a sealing gasket (201) fixedly connected to one side of the base (1), a connecting block (202) fixedly connected to the inner side of the sealing gasket (201), a silver alloy (203) fixedly connected to one side of the connecting block (202), and a graphite particle dispersion layer (204) fixedly connected to the bottom of the silver alloy (203). The shock-absorbing and sealing assembly (3) includes a damping gel (301) fixedly connected inside the base (1), a rubber sleeve (302) fixedly connected to the top of the base (1), a spring (303) fixedly connected to the surface of the rubber sleeve (302), and a sealing ring (304) fixedly connected to the top of the rubber sleeve (302).

2. The anti-aging structure of a ceramic thermostat according to claim 1, characterized in that: A copper alloy (4) is fixedly connected to the bottom of the graphite particle dispersion layer (204), and an anti-oxidation coating (5) is fixedly connected to the surface of the copper alloy (4).

3. The anti-aging structure of a ceramic thermostat according to claim 1, characterized in that: A connecting plate (6) is fixedly connected to one side of the connecting block (202), and a fixing column (7) is fixedly connected to one side of the connecting plate (6).

4. The anti-aging structure of a ceramic thermostat according to claim 1, characterized in that: A sliding block (8) is fixedly connected to one side of the base (1), and a metal mesh (9) is fixedly connected inside the base (1).

5. The anti-aging structure of a ceramic thermostat according to claim 4, characterized in that: The surface of the sliding block (8) is slidably connected to a connecting shell (10), and the top of the connecting shell (10) is fixedly connected to a fixing frame (11).

6. The anti-aging structure of a ceramic thermostat according to claim 5, characterized in that: The surface of the fixing frame (11) is provided with fixing holes, and a buffer pad (12) is fixedly connected to the bottom of the fixing frame (11).

7. The anti-aging structure of a ceramic thermostat according to claim 6, characterized in that: The top of the mounting bracket (11) is fixedly connected to a top cover (13), and a protective shell (14) is fixedly connected to the surface of the top cover (13).