A screening homogenizing all-in-one machine for ceramic granules

Abstract

The utility model relates to material screening device technical field, and disclose a kind of screening homogenizer for ceramic granules, solve the problem that existing screening mechanism is easy to jam, it includes support frame, the top of support frame is close to the one end of control panel and is provided with spiral feeder, the inside of support frame is rotationally provided with screening mechanism away from the one end of spiral feeder, the top of screening mechanism is provided with anti-blocking cleaning mechanism, the top of support frame is close to the one end of screening mechanism and is fixedly provided with servo motor, gear is fixedly provided on the output shaft of servo motor, support frame is provided with homogenization mechanism away from the one end of spiral feeder, screening mechanism is made of screening outer net cylinder, screening inner net cylinder, several connecting plates and outer gear ring, and anti-blocking cleaning mechanism is made of L-shaped support arm, press roll one and press roll two;Through the screening homogenizer, ceramic granules can be screened, and large particle size materials can be homogenized and crushed simultaneously.

Description

Technical Field

[0001] This utility model belongs to the technical field of screening devices, specifically a screening and homogenizing integrated machine for ceramic granules. Background Technology

[0002] Before use, ceramic granules usually need to be screened to classify ceramic granules of different sizes. Existing screening mechanisms are usually plate structures. During the screening process, ceramic granules are prone to clogging inside the mesh of the screening plate. The clogging material needs to be cleaned manually periodically, which is not convenient to use and affects screening efficiency. Therefore, this application proposes an integrated screening and homogenizing machine for ceramic granules. Utility Model Content

[0003] In view of the above situation and to overcome the defects of the prior art, this utility model provides an integrated screening and homogenizing machine for ceramic granules, which effectively solves the problem of easy clogging of existing screening mechanisms.

[0004] To achieve the above objectives, this utility model provides the following technical solution: an integrated screening and homogenizing machine for ceramic granules, comprising a support frame, a control panel fixedly mounted on one end of the front of the support frame, a screw feeder fixedly mounted on the top of the support frame near the control panel, a screening mechanism rotatably mounted inside the support frame away from the screw feeder, an anti-clogging and cleaning mechanism fixedly connected to the support frame on the top of the screening mechanism, a servo motor fixedly mounted on the top of the support frame near the screening mechanism, a gear fixedly mounted on the output shaft of the servo motor, and a homogenizing mechanism mounted on the end of the support frame away from the screw feeder;

[0005] The screening mechanism consists of an outer screen cylinder, an inner screen cylinder, several connecting plates, and an outer gear ring. One end of the outer screen cylinder is rotatably connected to the inside of the support frame via a bearing. The inner screen cylinder is located inside the outer screen cylinder and is fixedly connected to the outer screen cylinder via a connecting plate. The outer gear ring is fixedly connected to one end of the outer surface of the outer screen cylinder and meshes with a gear. The mesh diameter of the inner screen cylinder is larger than that of the outer screen cylinder.

[0006] The anti-clogging and cleaning mechanism consists of an L-shaped support arm, pressure roller one, and pressure roller two. One end of the L-shaped support arm is fixedly connected to the support frame. Pressure roller one and pressure roller two are rotatably connected inside the L-shaped support arm. Pressure roller one and pressure roller two are located at the top of the outer screen cylinder and the inner screen cylinder, respectively.

[0007] Preferably, one end of the inner screen cylinder is provided with a feed inlet that matches the screw feeder.

[0008] Preferably, one end of the inner surface of the outer screen cylinder is provided with a spiral guide vane, and one end of the inner surface of the inner screen cylinder is provided with a spiral guide vane.

[0009] Preferably, a receiving box one is provided at one end of the bottom of the outer screen cylinder, a receiving box two is provided at the other end of the bottom of the outer screen cylinder, and a receiving box three is provided at the bottom of the homogenizing mechanism.

[0010] Preferably, the homogenizing mechanism consists of a shell, a receiving hopper, a crushing sleeve, a crushing roller, a drive motor, and a discharge port. The receiving hopper is fixedly connected to one side of the top of the shell, the drive motor is fixedly connected to the middle position of the top of the shell, the crushing sleeve is fixedly connected to the bottom of the shell, the crushing roller is located in the middle position inside the shell and is fixedly connected to the output shaft of the drive motor, and the discharge port is fixedly connected to the middle position of the bottom of the shell.

[0011] Preferably, the distance between the crushing roller and the crushing sleeve decreases from top to bottom.

[0012] Compared with the prior art, the beneficial effects of this utility model are:

[0013] (1) In operation, by setting up a screening mechanism consisting of an outer screen cylinder, an inner screen cylinder, several connecting plates and an outer gear ring, and by setting up a servo motor and gears, it is possible to achieve rotating screening, which can have an anti-clogging effect and facilitate material discharge. By setting up an anti-clogging cleaning mechanism consisting of an L-shaped support arm, a pressure roller one and a pressure roller two, it is possible to press down the ceramic particles that are blocked inside the mesh during the screening process, further improving the anti-clogging effect.

[0014] (2) By setting up a homogenizing mechanism consisting of a shell, a receiving hopper, a crushing sleeve, a crushing roller, a drive motor and a discharge port, the large-diameter ceramic particles screened out can be crushed and homogenized to avoid waste. Attached Figure Description

[0015] The accompanying drawings are provided to further understand the present invention and form part of the specification. They are used together with the embodiments of the present invention to explain the present invention and do not constitute a limitation thereof.

[0016] In the attached diagram:

[0017] Figure 1 This is one of the structural schematic diagrams of the integrated screening and homogenizing machine for ceramic granules according to this utility model;

[0018] Figure 2 This is the second schematic diagram of the integrated screening and homogenizing machine for ceramic granules according to this utility model;

[0019] Figure 3 This is a schematic diagram of the screening mechanism of this utility model;

[0020] Figure 4This is a schematic diagram of the anti-clogging and cleaning mechanism of this utility model;

[0021] Figure 5 This is a schematic diagram of the homogenizing mechanism of this utility model;

[0022] In the diagram: 1. Support frame; 2. Control panel; 3. Screw feeder; 4. Screening mechanism; 5. Anti-clogging and cleaning mechanism; 6. Servo motor; 7. Gear; 8. Homogenizing mechanism; 9. Outer screen cylinder; 10. Inner screen cylinder; 11. Connecting plate; 12. Outer gear ring; 13. Bearing; 14. L-shaped support arm; 15. Pressure roller one; 16. Pressure roller two; 17. Feed inlet; 18. Spiral guide vane one; 19. Spiral guide vane two; 20. Receiving box one; 21. Receiving box two; 22. Receiving box three; 23. Shell; 24. Receiving hopper; 25. Crushing sleeve; 26. Crushing roller; 27. Drive motor; 28. Discharge port. Detailed Implementation

[0023] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments of the present utility model. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. All other embodiments obtained by those skilled in the art based on the embodiments of the present utility model without creative effort are within the protection scope of the present utility model.

[0024] Depend on Figures 1 to 5 The present invention discloses an integrated screening and homogenizing machine for ceramic granules, comprising a support frame 1, a control panel 2 fixedly mounted on one end of the front of the support frame 1, a screw feeder 3 fixedly mounted on the top end of the support frame 1 near the control panel 2, a screening mechanism 4 rotatably mounted inside the support frame 1 away from the screw feeder 3, an anti-clogging and cleaning mechanism 5 fixedly connected to the support frame 1 on the top of the screening mechanism 4, a servo motor 6 fixedly mounted on the top of the support frame 1 near the screening mechanism 4, a gear 7 fixedly mounted on the output shaft of the servo motor 6, and a homogenizing mechanism 8 mounted on the end of the support frame 1 away from the screw feeder 3.

[0025] During operation, the servo motor 6 drives the gear 7 to rotate, and the gear 7 drives the entire screening mechanism 4 to rotate. The ceramic particles are conveyed to the inside of the screening mechanism 4 through the screw feeder 3. The screening mechanism 4 performs the screening work. The anti-blocking and cleaning mechanism 5 can prevent the screening mechanism 4 from being blocked. The large particles of material screened out are crushed and homogenized by the homogenizing mechanism 8. The crushed material is then fed back into the screw feeder 3 to achieve secondary screening.

[0026] The screening mechanism 4 consists of an outer screen cylinder 9, an inner screen cylinder 10, several connecting plates 11, and an outer gear ring 12. One end of the outer screen cylinder 9 is rotatably connected to the inside of the support frame 1 via a bearing 13. The inner screen cylinder 10 is located inside the outer screen cylinder 9 and is fixedly connected to the outer screen cylinder 9 via connecting plates 11. The outer gear ring 12 is fixedly connected to one end of the outer surface of the outer screen cylinder 9 and meshes with a gear 7. The mesh diameter of the inner screen cylinder 10 is larger than that of the outer screen cylinder 9.

[0027] The mesh diameter of the inner screen cylinder 10 is larger than that of the outer screen cylinder 9. Ceramic particles first enter the interior of the inner screen cylinder 10. Large particles remain inside the inner screen cylinder 10, while small particles pass through the inner screen cylinder 10 and enter the outer screen cylinder 9. The particles are screened again through the outer screen cylinder 9. The connecting plate 11 connects and fixes the outer screen cylinder 9 and the inner screen cylinder 10. The outer gear ring 12 can mesh with the gear 7.

[0028] The anti-clogging and cleaning mechanism 5 consists of an L-shaped support arm 14, a pressure roller 15, and a pressure roller 2 16. One end of the L-shaped support arm 14 is fixedly connected to the support frame 1. The pressure roller 15 and the pressure roller 2 16 are rotatably connected inside the L-shaped support arm 14. The pressure roller 15 and the pressure roller 2 16 are located at the top of the outer screen cylinder 9 and the inner screen cylinder 10, respectively.

[0029] During the rotation of the outer screen cylinder 9 and the inner screen cylinder 10, the pressure roller 15 and the pressure roller 2 16 rotate synchronously due to friction. At this time, the ceramic particles blocked in the outer screen cylinder 9 and the inner screen cylinder 10 can be pressed down by the pressure roller 15 and the pressure roller 2 16, so that the blocked ceramic particles are separated from the outer screen cylinder 9 and the inner screen cylinder 10, thereby improving the anti-blocking effect.

[0030] One end of the inner screen cylinder 10 is provided with a feed port 17 that matches the screw feeder 3, which facilitates feeding.

[0031] One end of the inner surface of the outer screen cylinder 9 is provided with a spiral guide vane 18, and one end of the inner surface of the inner screen cylinder 10 is provided with a spiral guide vane 19. During the screening process, the spiral guide vane 18 and the spiral guide vane 19 can assist in material discharge and improve the smoothness of material discharge.

[0032] The bottom of the outer screen cylinder 9 is provided with a receiving box 20, which can receive the smallest ceramic particles. The bottom of the outer screen cylinder 9 is provided with a receiving box 21, which can receive medium-sized ceramic particles. The bottom of the homogenizing mechanism 8 is provided with a receiving box 22, which can receive the crushed ceramic particles.

[0033] The homogenizing mechanism 8 consists of a housing 23, a receiving hopper 24, a crushing sleeve 25, a crushing roller 26, a drive motor 27, and a discharge port 28. The receiving hopper 24 is fixedly connected to one side of the top of the housing 23. The drive motor 27 is fixedly connected to the middle position of the top of the housing 23. The crushing sleeve 25 is fixedly connected to the bottom of the housing 23. The crushing roller 26 is located in the middle position inside the housing 23 and is fixedly connected to the output shaft of the drive motor 27. The discharge port 28 is fixedly connected to the middle position of the bottom of the housing 23. The distance between the crushing roller 26 and the crushing sleeve 25 decreases from top to bottom.

[0034] The crushed ceramic particles fall into the receiving box 22 and are then fed into the screw feeder 3 for secondary screening. When the homogenizing mechanism 8 is working, large ceramic particles enter the receiving hopper 24 through the inner screen cylinder 10. The drive motor 27 drives the extrusion crushing roller 26 to rotate, and the ceramic particles enter between the extrusion crushing roller 26 and the extrusion crushing sleeve 25. Since the distance between the extrusion crushing roller 26 and the extrusion crushing sleeve 25 decreases from top to bottom, the ceramic particles can be crushed and homogenized in an orderly manner. Finally, the crushed ceramic particles are discharged through the discharge port 28.

[0035] In operation, the screening mechanism, consisting of an outer screen cylinder, an inner screen cylinder, several connecting plates, and an outer gear ring, along with a servo motor and gears, enables rotating screening, providing an anti-clogging effect and facilitating material discharge. An anti-clogging cleaning mechanism, composed of an L-shaped support arm, pressure roller one, and pressure roller two, presses down ceramic particles clogging the mesh during screening, further enhancing the anti-clogging effect. A homogenizing mechanism, consisting of a shell, receiving hopper, extrusion crushing sleeve, extrusion crushing roller, drive motor, and discharge port, crushes and homogenizes the large-diameter ceramic particles screened out, preventing waste.

Claims

1. A sieve and homogenizer integrated machine for ceramic granules, comprising a support frame (1), characterized in that: A control panel (2) is fixedly installed at one end of the front of the support frame (1). A screw feeder (3) is fixedly installed at the top of the support frame (1) near the control panel (2). A screening mechanism (4) is rotatably installed at the end of the support frame (1) away from the screw feeder (3). An anti-blocking cleaning mechanism (5) is fixedly connected to the support frame (1) at the top of the screening mechanism (4). A servo motor (6) is fixedly installed at the top of the support frame (1) near the screening mechanism (4). A gear (7) is fixedly installed on the output shaft of the servo motor (6). A homogenizing mechanism (8) is installed at the end of the support frame (1) away from the screw feeder (3). The screening mechanism (4) consists of an outer screen cylinder (9), an inner screen cylinder (10), several connecting plates (11), and an outer gear ring (12). One end of the outer screen cylinder (9) is rotatably connected to the inside of the support frame (1) through a bearing (13). The inner screen cylinder (10) is located inside the outer screen cylinder (9) and is fixedly connected to the outer screen cylinder (9) through the connecting plate (11). The outer gear ring (12) is fixedly connected to one end of the outer surface of the outer screen cylinder (9) and meshes with the gear (7). The mesh diameter of the inner screen cylinder (10) is larger than that of the outer screen cylinder (9). The anti-clogging cleaning mechanism (5) consists of an L-shaped support arm (14), a pressure roller one (15) and a pressure roller two (16). One end of the L-shaped support arm (14) is fixedly connected to the support frame (1). The pressure roller one (15) and the pressure roller two (16) are rotatably connected inside the L-shaped support arm (14). The pressure roller one (15) and the pressure roller two (16) are located at the top of the outer screen cylinder (9) and the inner screen cylinder (10), respectively.

2. The integrated screening and homogenizing machine for ceramic granules according to claim 1, characterized in that: One end of the inner screen cylinder (10) is provided with a feed inlet (17) that matches the screw feeder (3).

3. The integrated screening and homogenizing machine for ceramic granules according to claim 1, characterized in that: One end of the inner surface of the outer screen cylinder (9) is provided with a spiral guide vane (18), and one end of the inner surface of the inner screen cylinder (10) is provided with a spiral guide vane (19).

4. The integrated screening and homogenizing machine for ceramic granules according to claim 1, characterized in that: A receiving box one (20) is provided at one end of the bottom of the screening outer screen cylinder (9), a receiving box two (21) is provided at the other end of the bottom of the screening outer screen cylinder (9), and a receiving box three (22) is provided at the bottom of the homogenizing mechanism (8).

5. The integrated screening and homogenizing machine for ceramic granules according to claim 1, characterized in that: The homogenizing mechanism (8) consists of a shell (23), a receiving hopper (24), a crushing sleeve (25), a crushing roller (26), a drive motor (27), and a discharge port (28). The receiving hopper (24) is fixedly connected to one side of the top of the shell (23). The drive motor (27) is fixedly connected to the middle position of the top of the shell (23). The crushing sleeve (25) is fixedly connected to the bottom of the shell (23). The crushing roller (26) is located in the middle position inside the shell (23) and is fixedly connected to the output shaft of the drive motor (27). The discharge port (28) is fixedly connected to the middle position of the bottom of the shell (23).

6. The integrated screening and homogenizing machine for ceramic granules according to claim 5, characterized in that: The distance between the crushing roller (26) and the crushing sleeve (25) decreases from top to bottom.

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