A pressing apparatus based on the principle of work hardening

Abstract

The application discloses a pressing equipment based on the principle of work hardening, and belongs to the technical field of material processing and forming, which comprises a base, a moving groove is formed in the top of the base, longitudinal sliding rails are arranged on the two sides of the moving groove, two groups of vertical frames are arranged above the base, a horizontal plate is arranged between the two groups of vertical frames, a hydraulic machine is arranged above the horizontal plate, a pressing plate is arranged at the telescopic end of the hydraulic machine and penetrates through the horizontal plate, a bearing frame is slidably connected in the moving groove, the two sides of the bearing frame are slidably connected with the longitudinal sliding rails, a longitudinal moving motor is fixedly connected to one side of the bearing frame, and a mold is arranged in the bearing frame; when the application is used, the laser heating assembly can be matched with the hydraulic machine, the speed of material pressing and forming is effectively improved, the quality of material pressing and forming is improved, the production efficiency is improved, and the practicability of the device is improved.

Description

Technical Field

[0001] This application relates to the field of materials processing and forming technology, and in particular to a pressing device based on the principle of contact hardening. Background Technology

[0002] An isostatic press applies pressure to material placed inside a mold using liquid or gas, compressing the material into a solid form. After pressing, the mold is removed from the container for demolding, and the blank is further shaped as needed.

[0003] The existing isostatic press has room for improvement in the efficiency and quality of material forming inside the mold after pressing the material. In particular, when dealing with special materials, the material cannot be heated, making it difficult to guarantee the quality and efficiency of material forming. Utility Model Content

[0004] To address the shortcomings of existing technologies, this application provides a pressing device based on the principle of contact hardening, which overcomes the deficiencies of existing technologies. It aims to solve the problem that the material forming efficiency and quality inside the mold of existing isostatic presses need to be improved after pressing materials, especially when dealing with special materials, as the materials cannot be heated, making it difficult to guarantee the material forming quality and efficiency.

[0005] To achieve the above objectives, this application provides the following technical solution: a pressing device based on the contact hardening principle, comprising a base, a movable groove on the top of the base, longitudinal slide rails on both sides of the movable groove, two sets of uprights above the base, a horizontal plate between the two sets of uprights, a hydraulic press above the horizontal plate, a pressure plate through the telescopic end of the hydraulic press, a support frame slidably connected inside the movable groove, both sides of the support frame slidably connected to the longitudinal slide rails, a longitudinal movement motor fixedly connected to one side of the support frame, a mold inside the support frame, a laser heating assembly on one side of the uprights, the laser heating assembly comprising two sets of columns, a transverse slide rail between the two sets of columns, a laser generator slidably connected to one side of the transverse slide rail, and a transverse movement motor on one side of the laser generator.

[0006] By adopting the above technical solution and setting up a support frame, during use, the upper hydraulic press drives the pressure plate to press the material inside the bottom mold. The pressed material moves inside the moving trough under the drive of the longitudinal motor. After moving to the bottom of the laser heating component, the laser generator heats the pressed material at the bottom, ensuring rapid material forming. The laser generator can slide on one side of the transverse slide rail to better heat the material inside the support frame. In this way, during use, the laser heating component can cooperate with the hydraulic press to effectively improve the speed of material pressing and forming, while improving the quality of material pressing and forming, increasing production efficiency, and enhancing the practicality of the device.

[0007] As a preferred technical solution of this application, a limiting plate is provided on one side of the support frame, and two sets of insertion slots are opened on one side of the support frame. Insertion blocks that are inserted into the insertion slots are provided on both sides of the limiting plate.

[0008] By adopting the above technical solution and setting a limiting plate, the mold can be quickly moved out of the support frame during use by removing the limiting plate, which facilitates mold replacement and makes loading and unloading more convenient.

[0009] As a preferred technical solution of this application, a control panel is provided above the base, and the control panel is electrically connected to the hydraulic press, the longitudinal movement motor and the laser heating component.

[0010] By adopting the above technical solution and setting up a control panel, it is more convenient to adjust the data of pressing and heating of the device during use, thus improving the practicality of the device.

[0011] As a preferred technical solution of this application, both sets of the uprights are provided with stabilizing grooves inside, and stabilizing blocks that are slidably connected to the inside of the stabilizing grooves are provided on both sides of the pressure plate.

[0012] By adopting the above technical solution and setting a stabilizing groove, the stability of the pressure plate during vertical movement can be ensured, preventing deviation and improving operational stability.

[0013] As a preferred technical solution of this application, four sets of infrared transmitters are provided above the support frame, and infrared receivers matching the infrared transmitters are provided at the bottom of the horizontal plate.

[0014] By adopting the above technical solution and setting up an infrared transmitter, the infrared receiver and infrared transmitter can calibrate the relative position between the support frame and the hydraulic press during use, preventing deviation and improving the stability during pressing.

[0015] As a preferred technical solution of this application, both sets of stabilizing grooves are provided with stabilizing rods inside, and one end of the stabilizing rods passes through the stabilizing block.

[0016] By adopting the above technical solution and setting a stabilizing rod, the stabilizing block moves more stably inside the stabilizing groove during use, thus improving the practicality of the device.

[0017] As a preferred technical solution of this application, an infrared thermometer is provided on one side of the laser generator, and the infrared thermometer is electrically connected to the control panel.

[0018] By adopting the above technical solution and setting up an infrared thermometer, the heating temperature can be detected during use, making it convenient for staff to adjust the heating temperature.

[0019] As a preferred embodiment of this application, a camera is provided on the other side of the laser generator, and the camera is located on the side of the laser generator away from the infrared thermometer.

[0020] By adopting the above technical solution and setting up a camera, the heating location can be photographed during use, ensuring heating accuracy and improving practicality.

[0021] The beneficial effects of this application are:

[0022] 1. By setting up a support frame, during use, the upper hydraulic press drives the pressure plate to press the material inside the bottom mold. The pressed material moves inside the moving trough under the drive of the longitudinal motor. After moving to the bottom of the laser heating component, the laser generator heats the pressed material at the bottom, ensuring rapid forming of the material. The laser generator can slide on one side of the transverse slide rail to better heat the material inside the support frame. In this way, during use, the laser heating component can cooperate with the hydraulic press to effectively improve the speed of material pressing and forming, while improving the quality of material pressing and forming, increasing production efficiency, and enhancing the practicality of the device.

[0023] 2. By setting a limit plate, the mold can be quickly removed from the inside of the support frame during use, making it convenient to replace the mold and making loading and unloading more convenient. Attached Figure Description

[0024] Figure 1 This is a schematic diagram of the overall structure of this application;

[0025] Figure 2 This is a schematic diagram of the base structure of this application;

[0026] Figure 3This is a schematic diagram of the overall bottom structure of this application;

[0027] Figure 4 This is a schematic diagram of the support frame structure of this application.

[0028] In the diagram: 1. Base; 101. Moving groove; 102. Longitudinal slide rail; 2. Upright frame; 201. Horizontal plate; 202. Stabilizing groove; 203. Stabilizing rod; 204. Infrared receiver; 3. Hydraulic press; 302. Pressure plate; 303. Stabilizing block; 4. Bearing frame; 401. Longitudinal motor; 402. Mold; 403. Limiting plate; 404. Insertion groove; 405. Infrared transmitter; 406. Insertion block; 5. Laser heating assembly; 501. Column; 502. Transverse slide rail; 503. Laser generator; 504. Transverse motor; 505. Infrared thermometer; 506. Camera; 6. Control panel. Detailed Implementation

[0029] The technical solutions in the embodiments of this application will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only some embodiments of this application, and not all embodiments. All other embodiments obtained by those skilled in the art based on the embodiments of this application without creative effort are within the scope of protection of this application.

[0030] Reference Figure 1-4 A pressing device based on the contact hardening principle includes a base 1. A movable groove 101 is formed at the top of the base 1. Longitudinal slide rails 102 are provided on both sides of the movable groove 101. Two sets of uprights 2 are arranged above the base 1, and a horizontal plate 201 is arranged between the two sets of uprights 2. A hydraulic press 3 is arranged above the horizontal plate 201. A pressure plate 302 is provided at the telescopic end of the hydraulic press 3, penetrating the horizontal plate 201. A support frame 4 is slidably connected inside the movable groove 101. Both sides of the support frame 4 are slidably connected to the longitudinal slide rails 102. A longitudinal motor 401 is fixedly connected to one side. A mold 402 is installed inside the support frame 4. A laser heating component 5 is installed on one side of the upright frame 2. The laser heating component 5 includes two sets of columns 501. A transverse slide rail 502 is installed between the two sets of columns 501. A laser generator 503 is slidably connected to one side of the transverse slide rail 502. A transverse motor 504 is installed on one side of the laser generator 503. A control panel 6 is installed above the base 1. The control panel 6 is electrically connected to the hydraulic press 3, the longitudinal motor 401 and the laser heating component 5.

[0031] By setting up the support frame 2, during use, the upper hydraulic press 3 drives the pressure plate 302 to press the material inside the bottom mold 402. The pressed material moves inside the moving groove 101 under the drive of the longitudinal motor 401. After moving to the bottom of the laser heating component 5, the laser generator 503 heats the pressed material at the bottom, ensuring rapid forming of the material. The laser generator 503 can slide on one side of the transverse slide rail 502 to better heat the material inside the support frame 4. In this way, during use, the laser heating component 5 can cooperate with the hydraulic press 3 to effectively improve the speed of material pressing and forming, while improving the quality of material pressing and forming, increasing production efficiency, and enhancing the practicality of the device. By setting up the control panel 6, it is more convenient to adjust the pressing and heating data of the device during use, further enhancing the practicality of the device.

[0032] Reference Figure 1-4 A limiting plate 403 is provided on one side of the support frame 4, and two sets of insertion slots 404 are opened on one side of the support frame 4. Insertion blocks 406 are provided on both sides of the limiting plate 403, which are inserted into the insertion slots 404. Stabilizing slots 202 are opened inside both sets of uprights 2, and stabilizing blocks 303 are slidably connected to the stabilizing slots 202 on both sides of the pressure plate 302. Stabilizing rods 203 are provided inside both sets of stabilizing slots 202, with one end of the stabilizing rod 203 passing through the stabilizing block 303. The limiting plate 403... During use, the mold 402 can be quickly removed from the inside of the support frame 4 by removing the limiting plate 403, which facilitates the replacement of the mold 402 and makes loading and unloading more convenient. By setting the stabilizing groove 202, the stability of the pressure plate 302 during vertical movement can be ensured, preventing deviation and improving the stability during operation. By setting the stabilizing rod 203, the stabilizing block 303 moves more stably inside the stabilizing groove 202 during use, improving the practicality of the device.

[0033] Reference Figure 1-4Four sets of infrared emitters 405 are installed above the support frame 4, and infrared receivers 204 matching the infrared emitters 405 are installed at the bottom of the horizontal plate 201. By setting the infrared emitters 405, the infrared receivers 204 and infrared emitters 405 can calibrate the relative position between the support frame 4 and the hydraulic press 3 during use, preventing deviation and improving the stability during pressing. An infrared thermometer 505 is installed on one side of the laser generator 503, and the infrared thermometer 505 is electrically connected to the control panel 6. By setting the infrared thermometer 505, the heating temperature can be detected during use, making it convenient for operators to adjust the heating temperature. A camera 506 is installed on the other side of the laser generator 503, located on the side of the laser generator 503 away from the infrared thermometer 505. By setting the camera 506, the heating position can be photographed during use, ensuring the accuracy of heating and improving practicality.

[0034] Working principle: By setting up the upright frame 2, during use, the upper hydraulic press 3 drives the pressure plate 302 to press the material inside the bottom mold 402. The pressed material moves inside the moving groove 101 under the drive of the longitudinal motor 401. After moving to the bottom of the laser heating component 5, the laser generator 503 heats the pressed material at the bottom to ensure rapid forming of the material. The laser generator 503 can slide on one side of the transverse slide rail 502 to better heat the material inside the support frame 4. In this way, during use, the laser heating component 5 can cooperate with the hydraulic press 3 to effectively improve the speed of material pressing and forming, improve the quality of material pressing and forming, improve production efficiency, and improve the practicality of the device. By setting up the limit plate 403, during use, the mold 402 can be quickly removed from the inside of the support frame 4 by removing the limit plate 403, which is convenient for replacing the mold 402 and makes loading and unloading more convenient.

[0035] Among them, by setting up the control panel 6, it is more convenient to adjust the data of pressing and heating of the device during use, thus improving the practicality of the device. By setting up the stabilizing groove 202, the stability of the pressure plate 302 during up and down movement can be ensured, preventing the phenomenon of displacement and improving the stability of operation.

[0036] Meanwhile, by setting up an infrared transmitter 405, the infrared receiver 204 and the infrared transmitter 405 can calibrate the relative position between the support frame 4 and the hydraulic press 3 during use, preventing the phenomenon of displacement and improving the stability during pressing.

[0037] In addition, by setting a stabilizing rod 203, the stabilizing block 303 moves more stably inside the stabilizing groove 202 during use, improving the practicality of the device; by setting an infrared thermometer 505, the heating temperature can be detected during use, making it convenient for staff to adjust the heating temperature; by setting a camera 506, the heating position can be photographed during use, ensuring the accuracy of heating and improving practicality.

[0038] The above are merely preferred embodiments of this application and are not intended to limit this application. Although this application has been described in detail with reference to the foregoing embodiments, those skilled in the art can still modify the technical solutions described in the foregoing embodiments or make equivalent substitutions for some of the technical features. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of this application should be included within the protection scope of this application.

Claims

1. A pressing device based on the principle of contact hardening, comprising a base (1), characterized in that, The base (1) has a moving groove (101) on its top. Both sides of the moving groove (101) are provided with longitudinal slide rails (102). Two sets of uprights (2) are provided above the base (1). A horizontal plate (201) is provided between the two sets of uprights (2). A hydraulic press (3) is provided above the horizontal plate (201). The telescopic end of the hydraulic press (3) passes through the horizontal plate (201) and is provided with a pressure plate (302). A support frame (4) is slidably connected inside the moving groove (101). Both sides of the support frame (4) are connected to the longitudinal slide rails (102). The rails (102) are slidably connected. A longitudinal motor (401) is fixedly connected to one side of the support frame (4). A mold (402) is provided inside the support frame (4). A laser heating assembly (5) is provided on one side of the upright frame (2). The laser heating assembly (5) includes two sets of columns (501). A transverse slide rail (502) is provided between the two sets of columns (501). A laser generator (503) is slidably connected to one side of the transverse slide rail (502). A transverse motor (504) is provided on one side of the laser generator (503).

2. The pressing device based on the contact hardening principle according to claim 1, characterized in that, A limiting plate (403) is provided on one side of the support frame (4), and two sets of insertion slots (404) are provided on one side of the support frame (4). Insertion blocks (406) that are inserted into the insertion slots (404) are provided on both sides of the limiting plate (403).

3. The pressing device based on the contact hardening principle according to claim 1, characterized in that, A control panel (6) is provided above the base (1), and the control panel (6) is electrically connected to the hydraulic press (3), the longitudinal motor (401) and the laser heating component (5).

4. The pressing device based on the contact hardening principle according to claim 1, characterized in that, Both sets of the uprights (2) have stabilizing grooves (202) inside, and stabilizing blocks (303) are slidably connected to the inside of the stabilizing grooves (202) on both sides of the pressure plate (302).

5. A pressing device based on the contact hardening principle according to claim 1, characterized in that, Four sets of infrared transmitters (405) are provided above the support frame (4), and an infrared receiver (204) matching the infrared transmitters (405) is provided at the bottom of the horizontal plate (201).

6. A pressing device based on the contact hardening principle according to claim 4, characterized in that, Both sets of stabilizing grooves (202) are equipped with stabilizing rods (203), one end of which passes through the stabilizing block (303).

7. A pressing device based on the contact hardening principle according to claim 3, characterized in that, An infrared thermometer (505) is provided on one side of the laser generator (503), and the infrared thermometer (505) is electrically connected to the control panel (6).

8. A pressing device based on the contact hardening principle according to claim 7, characterized in that, A camera (506) is provided on the other side of the laser generator (503), and the camera (506) is located on the side of the laser generator (503) away from the infrared thermometer (505).

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