Adjustable roller profile conveying device

The adjustable limit plate structure solves the problem of low adaptability of the roller-pressed profile transmission device, realizing flexible adaptation and stable transmission of profiles of different sizes, and improving production efficiency and equipment reliability.

CN224429146UActive Publication Date: 2026-06-30SHANGHAI ROLL FORMING MASCH CO LTD
View PDF 0 Cites 0 Cited by

Patent Information

Application Number
CN202521382357.0
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-07-02
Publication Date
2026-06-30
Estimated Expiration
2035-07-02

AI Technical Summary

Technical Problem

The existing roller pressing profile conveying device has a fixed limit plate position, which cannot adapt to the conveying needs of profiles of different sizes, resulting in low adaptability, complicated operation and low production efficiency.

Method used

The design features an adjustable limit plate structure. By adjusting the screws and clamps, the limit plate can be flexibly adjusted on the rotating shaft to adapt to profiles of different sizes.

Benefits of technology

It has improved the applicability and ease of operation of the equipment, ensured the stability and accuracy of the transmission process, simplified the installation process, and improved production efficiency and equipment reliability.

✦ Generated by Eureka AI based on patent content.

Smart Images

  • Figure CN224429146U_ABST
    Figure CN224429146U_ABST
Patent Text Reader

Abstract

This utility model relates to the field of profile conveying technology, and more particularly to an adjustable roller-pressed profile conveying device, including a frame and a limiting plate. A support component is provided at the bottom of the frame, and a dust-receiving component is provided on the inner side of the frame. Two mounting beams are installed on the top of the frame, and multiple rotating shafts are rotatably connected between the two mounting beams. Two limiting plates are fitted onto the outer side of each rotating shaft. Screw holes are provided on both the left and right sides of the limiting plates, and adjusting screws are connected inside the screw holes. A clamping plate is rotatably connected to the end of the adjusting screw, and the clamping plate fits against the rotating shaft. A transmission mechanism is provided on the rear side of the rotating shaft. This utility model uses clamping plates and adjusting screws to install the limiting plates. This design allows the limiting plates to be flexibly adjusted in their installation position on the rotating shaft according to the specific dimensions of the profile, significantly improving the applicability and ease of operation of the equipment. This adjustable structure not only adapts to different specifications of profiles but also ensures stability and accuracy during the conveying process.
Need to check novelty before this filing date? Find Prior Art

Description

Technical Field

[0001] This utility model relates to the field of profile conveying technology, and in particular to an adjustable roller-pressed profile conveying device. Background Technology

[0002] Photovoltaic profile conveying devices are equipment systems specifically used in the production process of photovoltaic (solar) modules to automatically convey, position, and process materials such as aluminum profiles and frames. They play a role in the efficient and precise transmission of materials in the photovoltaic manufacturing process and are an important component of automated production lines.

[0003] Existing roll forming profile conveying devices have obvious limitations in use. The position of their limit plates is fixed and inconvenient to adjust, making them unable to adapt to the conveying needs of profiles of different sizes. This design defect seriously affects the versatility of the equipment. When it is necessary to process profiles with large differences in width or thickness, operators have to frequently replace parts or adjust the overall machine settings, which reduces work efficiency, increases production costs, and affects the stable operation of the production line.

[0004] Therefore, to address the problem that the existing roller-pressed profile conveying device is inconvenient to adjust the position of the limiting plate during use, resulting in difficulty in conveying profiles of different sizes and low adaptability, an adjustable roller-pressed profile conveying device can be designed. Utility Model Content

[0005] To overcome the problem that existing roller-pressed profile conveying devices are inconvenient to adjust the position of the limit plate during use, making it difficult to convey profiles of different sizes and resulting in low adaptability.

[0006] The technical solution of this utility model is as follows: an adjustable roller-pressed profile conveying device, including a frame; and a limiting plate. A support component is provided at the bottom of the frame, a dust receiving component is provided on the inner side of the frame, two mounting beams are installed on the top of the frame, and multiple rotating shafts are rotatably connected between the two mounting beams. Two limiting plates are sleeved on the outer side of each rotating shaft. Screw holes are opened on the left and right sides of the limiting plate. Adjusting screws are connected inside the screw holes. A clamping plate is rotatably connected to the end of the adjusting screw. The clamping plate fits against the rotating shaft. A transmission mechanism is provided on the rear side of the rotating shaft.

[0007] Preferably, by setting an adjusting screw, when the position of the limiting plate needs to be adjusted, the adjusting screw is loosened to release the clamping of the rotating shaft by the clamping plate, and then the limiting plate is slid according to the profile size. After the adjustment is completed, the adjusting screw is tightened so that the two clamping plates can clamp the rotating shaft, thereby achieving the positioning of the limiting plate. This solves the problem that the existing roller pressing profile conveying device is not convenient to adjust the position of the limiting plate during use, which makes it difficult to convey profiles of different sizes and has low adaptability.

[0008] Preferably, the support assembly includes legs and fixing bolts; each of the four legs of the frame has two legs on its outer side, and fixing bolts are connected to the legs, which are then fixed to the legs of the frame by the fixing bolts.

[0009] Preferably, the ash receiving assembly includes an ash receiving plate and a limiting plate; the ash receiving plate is provided on the inner side of the frame, and the limiting plates are installed on both sides of the top of the ash receiving plate.

[0010] Preferably, the transmission mechanism includes a rotating component, a linkage component, and a driving component. The rotating component is used to assist the rotation of the shaft, the linkage component is used to link the shaft, and the driving component is used to drive the shaft to rotate.

[0011] Preferably, the rotating assembly includes bearings, with bearings embedded inside both mounting beams, and the inner rings of the bearings connected to the corresponding rotating shafts.

[0012] Preferably, the linkage component includes gears, with two gears arranged on the rear side of the outer surface of the rotating shaft, and each row of gears is linked by a chain.

[0013] Preferably, the drive assembly includes a drive motor, which is fixed on the rear mounting beam. The output end of the drive motor is connected to the rightmost rotating shaft, and the drive motor is used to drive the rightmost rotating shaft to rotate.

[0014] The beneficial effects of this utility model are:

[0015] The limit plate is installed by setting a clamp and adjusting screws. This design allows the limit plate to be flexibly adjusted in the installation position on the rotating shaft according to the specific size of the profile, which significantly improves the applicability and ease of operation of the equipment. This adjustable structure can not only adapt to profiles of different specifications, but also ensures the stability and accuracy during transmission, effectively reducing the offset or jamming caused by size mismatch. At the same time, this design simplifies the installation process, reduces the complexity of adjustment, and greatly improves production efficiency. Through optimized adaptability, the equipment exhibits stronger reliability and durability in long-term operation, providing a strong guarantee for continuous production. Attached Figure Description

[0016] Figure 1 The diagram shown is a three-dimensional structural schematic of this utility model;

[0017] Figure 2 The diagram shown is a three-dimensional structural schematic of the limiting disc of this utility model;

[0018] Figure 3 The diagram shown is a three-dimensional structural schematic of the mounting beam of this utility model.

[0019] Figure 4 The diagram shown is a three-dimensional structural schematic of the rotating shaft of this utility model;

[0020] Figure 5 The diagram shown is a three-dimensional structural schematic of the frame of this utility model.

[0021] Explanation of reference numerals in the attached drawings: 1. Frame; 21. Support leg; 22. Fixing bolt; 31. Dust receiving plate; 32. Limiting plate; 4. Mounting beam; 5. Rotating shaft; 6. Limiting disc; 7. Screw hole; 8. Adjusting screw; 9. Clamping plate; 101. Bearing; 102. Gear; 103. Drive motor. Detailed Implementation

[0022] The present invention will be further described below with reference to the accompanying drawings and embodiments.

[0023] Please see Figures 1-5 This utility model provides an embodiment of an adjustable roller-pressed profile conveying device, including a frame 1 and a limiting plate 6. A support component is provided at the bottom of the frame 1, and a dust receiving component is provided on the inner side of the frame 1. Two mounting beams 4 are installed on the top of the frame 1, and multiple rotating shafts 5 are rotatably connected between the two mounting beams 4. Two limiting plates 6 are sleeved on the outer side of each rotating shaft 5. Screw holes 7 are provided on the left and right sides of the limiting plate 6, and adjusting screws 8 are connected inside the screw holes 7. A clamping plate 9 is rotatably connected to the end of the adjusting screw 8. The clamping plate 9 fits against the rotating shaft 5, and a transmission mechanism is provided on the rear side of the rotating shaft 5. When adjusting the position of the limiting plate 6, the adjusting screw 8 is first loosened to release the clamping force of the clamping plate 9 on the rotating shaft 5. At this time, the limiting plate 6 can be moved axially along the rotating shaft 5 to the desired position. After positioning, the adjusting screw 8 is tightened again, and the clamping plate 9 clamps the rotating shaft 5, thereby fixing the limiting plate 6.

[0024] Please see Figure 1 In this embodiment, the support assembly includes legs 21 and fixing bolts 22; two legs 21 are provided on the outer sides of the four legs of the frame 1, and fixing bolts 22 are connected to the legs 21. The legs 21 are fixed to the legs of the frame 1 by the fixing bolts 22. By setting the legs 21, a triangular support structure can be formed to improve the stability of the frame 1. The dust receiving assembly includes a dust receiving plate 31 and a limiting plate 32; a dust receiving plate 31 is provided on the inner side of the frame 1, and limiting plates 32 are installed on both sides of the top of the dust receiving plate 31. By setting the dust receiving plate 31, the debris generated by the profile during cutting and transmission will fall onto the surface of the dust receiving plate 31, which is convenient for cleaning.

[0025] Please see Figures 2-4In this embodiment, the transmission mechanism includes a rotating component, a linkage component, and a driving component. The rotating component assists the rotation of the rotating shaft 5, the linkage component links the rotating shaft 5, and the driving component drives the rotating shaft 5 to rotate. The rotating component includes bearings 101, and bearings 101 are embedded inside both mounting beams 4. The inner ring of the bearing 101 is connected to the corresponding rotating shaft 5. By setting the bearings 101, the rotation of the rotating shaft 5 can be assisted, improving the stability of the rotation of the rotating shaft 5. The linkage component includes gears 102, and two gears 102 are provided on the rear side of the outer surface of the rotating shaft 5. Each row of gears... All 102 are linked by a chain. By setting gears 102, the chain links multiple gears 102, thereby enabling multiple rotating shafts 5 to rotate synchronously. The drive assembly includes a drive motor 103, which is fixed on the rear mounting beam 4. The output end of the drive motor 103 is connected to the rightmost rotating shaft 5. The drive motor 103 is used to drive the rightmost rotating shaft 5 to rotate. By setting the drive motor 103, during operation, its output end can drive the rotating shaft 5 connected to it to rotate. Under the linkage of gears 102 and chain, all rotating shafts 5 are driven to rotate synchronously.

[0026] During operation, the drive motor 103 is started, which drives the rightmost rotating shaft 5 to rotate. The gear 102 on the rear side of the rotating shaft 5 is linked by the chain to rotate all the rotating shafts 5 synchronously. The profile is placed on the rotating shaft 5 and is limited and transmitted by the limiting plate 6. When it is necessary to adapt to different sizes of profiles, the adjusting screws 8 in the screw holes 7 on both sides of the limiting plate 6 are loosened, so that the rotating connecting clamp 9 is released from the rotating shaft 5. After sliding the limiting plate 6 to the required position, the adjusting screws 8 are tightened to make the clamp 9 clamp the rotating shaft 5 and fix the limiting plate 6. During the transmission process, the debris generated by the profile falls onto the dust receiving plate 31 on the inner side of the frame 1. The limiting plates 32 on both sides of the top of the dust receiving plate 31 prevent overflow and facilitate cleaning. At the same time, the bearing 101 embedded in the mounting beam 4 assists the rotating shaft 5 to rotate stably. The support feet 21 on the outer side of the four legs of the frame 1 are fixed by the fixing bolts 22 to form a triangular support to ensure the overall stability of the frame 1.

[0027] Through the above steps, when adjusting the position of the limiting plate 6, first loosen the adjusting screw 8 to release the clamping force of the clamping plate 9 on the rotating shaft 5, so that the limiting plate 6 can slide freely along the rotating shaft 5. Then, move the limiting plate 6 to the target position according to the profile size. Finally, tighten the adjusting screw 8 again to make the clamping plate 9 firmly clamp the rotating shaft 5, thereby completing the precise positioning and fixing of the limiting plate 6. This solves the problem that the existing roller pressing profile conveying device is not convenient to adjust the position of the limiting plate 6 during use, which makes it difficult to convey profiles of different sizes and has low adaptability.

Claims

1. An adjustable roller-pressed profile conveying device, comprising a frame (1); characterized in that: It also includes a limiting plate (6), a support component is provided at the bottom of the frame (1), a dust receiving component is provided on the inner side of the frame (1), two mounting beams (4) are installed on the top of the frame (1), and multiple rotating shafts (5) are rotatably connected between the two mounting beams (4). Two limiting plates (6) are fitted on the outer side of each rotating shaft (5). Screw holes (7) are provided on the left and right sides of the limiting plate (6). An adjusting screw (8) is connected inside the screw hole (7). A clamp (9) is rotatably connected to the end of the adjusting screw (8). The clamp (9) fits against the rotating shaft (5). A transmission mechanism is provided on the rear side of the rotating shaft (5).

2. The adjustable roller-pressed profile conveying device according to claim 1, characterized in that: The support assembly includes legs (21) and fixing bolts (22); two legs (21) are provided on the outer side of each of the four legs of the frame (1), and fixing bolts (22) are connected to the legs (21). The legs (21) are fixed to the legs of the frame (1) by fixing bolts (22).

3. The adjustable roller-pressed profile conveying device according to claim 1, characterized in that: The ash receiving assembly includes an ash receiving plate (31) and a limiting plate (32); the inner side of the frame (1) is provided with an ash receiving plate (31), and the top two sides of the ash receiving plate (31) are equipped with limiting plates (32).

4. The adjustable roller-pressed profile conveying device according to claim 1, characterized in that: The transmission mechanism includes a rotating component, a linkage component, and a driving component. The rotating component is used to assist the rotating shaft (5) in rotating, the linkage component is used to link the rotating shaft (5), and the driving component is used to drive the rotating shaft (5) in rotating.

5. The adjustable roller-pressed profile conveying device according to claim 4, characterized in that: The rotating assembly includes a bearing (101), and the bearing (101) is embedded in the interior of both mounting beams (4). The inner ring of the bearing (101) is connected to the corresponding rotating shaft (5).

6. The adjustable roller-pressed profile conveying device according to claim 5, characterized in that: The linkage component includes gears (102), and two gears (102) are provided on the rear side of the outer surface of the rotating shaft (5). Each row of gears (102) is linked by a chain.

7. The adjustable roller-pressed profile conveying device according to claim 1, characterized in that: The drive assembly includes a drive motor (103), which is fixed on the rear mounting beam (4). The output end of the drive motor (103) is connected to the rightmost rotating shaft (5), and the drive motor (103) is used to drive the rightmost rotating shaft (5) to rotate.