一种便于故障分析数据采集的齿轮箱传感器安装结构

By designing an integrated sensor mounting structure, the problem of inconvenient sensor installation in existing technologies is solved, enabling efficient and accurate fault analysis data acquisition. It is suitable for three-axis reducer gearboxes, applicable to harsh industrial environments, and supports synchronous acquisition of multiple parameters.

CN224518144UActive Publication Date: 2026-07-17CHANGZHOU NAIQIANG TRANSMISSION MASCH CO LTD
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Patent Information

Application Number
CN202522137787.2
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-10-10
Publication Date
2026-07-17
Estimated Expiration
2035-10-10

AI Technical Summary

Technical Problem

The existing technology lacks a suitable sensor mounting structure for use in three-axis reducers. This lack of a suitable sensor mounting structure hinders fault analysis data acquisition within three-axis reducer gearboxes.

Method used

Design an installation structure including a combined housing, input shaft, intermediate shaft, output shaft, rectangular sealing ring, and sensor integration component. The sensor integration component includes a longitudinal carrier plate, a transverse carrier plate, a carrier ring, and various sensors. Quick installation and disassembly are achieved through snap-fit ​​slots. An integrated wireless communication module is used for remote data transmission. The sensors are placed close to key components to reduce signal attenuation.

Benefits of technology

It achieves integrated and modular design of sensors, improves data acquisition efficiency and accuracy, is suitable for harsh industrial environments, supports multi-parameter synchronous acquisition, provides early warning of potential faults, and has a sensor installation structure that facilitates maintenance and expansion.

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Abstract

本实用新型涉及齿轮箱技术领域,尤其涉及一种便于故障分析数据采集的齿轮箱传感器安装结构,包括组合式壳体、输入轴、中间轴、输出轴、矩形密封圈和传感器集成件,组合式壳体由上壳和下壳对接而成,下壳中并排安装有输入轴、中间轴和输出轴,下壳中卡接安装有传感器集成件,下壳和上壳位于对接面对称开设有便于安装矩形密封圈的矩形密封槽;本实用新型通过将转速、轴温、油液污染物等传感器集成于一体,减少分散安装的复杂度,提升数据采集效率;集成无线通信模块,实现实时数据远程传输,避免布线干扰,适用于恶劣工业环境;多参数同步采集,结合油液污染物传感器,全面反映齿轮箱运行状态,早期预警潜在故障。
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