A powder coating hopper anti-blocking device
Patent Information
- Application Number
- CN202522183545.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-10-15
- Publication Date
- 2026-08-18
- Estimated Expiration
- 2035-10-15
AI Technical Summary
[0002]在使用料斗进行粉末涂料的给料时,由于料斗的上开口较大,而下方的出料口较小,导致在大量粉末涂料倒入时,粉末涂料的排出速度小于粉末涂料的投入速度,此时部分粉末涂料堆积在料斗内部,同时对料斗的内壁进行挤压,挤压力的作用下粉末的颗粒之间产生粘合连接的力,导致粉末涂料形成块状涂料,此时块状涂料容易导致料斗的出料口堵塞
1、该粉末涂料料斗防堵装置,通过圆盘、定位滑块、条形板、矩形滑块、横板、连杆和推板的设置,使该粉末涂料料斗防堵装置具备了方便对粉末涂料进行筛分的效果,通过框形筛网的设置,方便将体积较大的粉末涂料筛分出料,通过定位滑块和横板的配合,方便推板在框形筛网的内部来回移动推动粉末涂料,还能对粉末涂料起到破碎的效果,方便使体积较大粉末涂料变成较小的粉末涂料,提高粉末涂料的质量,达到了提高实用性的目的。
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Figure CN224646186U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of anti-clogging technology for paint hoppers, specifically an anti-clogging device for powder paint hoppers. Background Technology
[0002] When using a hopper to feed powder coatings, the hopper has a large top opening and a small bottom outlet. This causes the powder coating to be discharged at a lower rate than it is fed in when a large amount of powder coating is poured in. As a result, some powder coating accumulates inside the hopper and is squeezed against the inner wall. Under the pressure of this compression, the powder particles are bonded together, causing the powder coating to form lumps. These lumps can easily clog the outlet of the hopper.
[0003] Existing powder coating hopper anti-clogging devices have poor screening effects on powder coatings, affecting their quality. Furthermore, when powder coatings are discharged from the hopper, some powder coatings adhere to the inner wall of the hopper, hindering discharge. The present invention provides a powder coating hopper anti-clogging device that solves these problems. Utility Model Content
[0004] (a) Technical problems to be solved To address the shortcomings of existing technologies, this utility model provides a powder coating hopper anti-clogging device, which solves the problems mentioned in the background art.
[0005] (II) Technical Solution To achieve the above objectives, this utility model provides the following technical solution: a powder coating hopper anti-clogging device, comprising a hopper body and a frame screen for sieving powder coatings. A cavity plate and a circular block are respectively installed inside the hopper body. A dual-shaft motor is installed on the top of the cavity plate. A circular rod is rotatably connected to the inside of the cavity plate via bearings. A transmission wheel is installed at one end of the dual-shaft motor and on the outer surface of the circular rod. A gear is installed at the bottom of the circular rod, and the gear meshes with an internal gear ring. A useful... The annular slider is guided by an internal gear ring. A scraper for cleaning the inner wall of the funnel body is installed at the bottom of the internal gear ring. A stirring rod is installed on one side of the scraper. A stirring plate is installed on the outer surface of the stirring rod. A disc is installed at the other end of the dual-shaft motor. A positioning slider is installed on the top of the disc. A strip plate is installed at the bottom of the frame screen. A rectangular groove is opened inside the strip plate. A rectangular slider is set inside the rectangular groove. A horizontal plate is installed at one end of the rectangular slider. Connecting rods are installed at the front and back of the horizontal plate. A push plate is installed at the end of the connecting rod.
[0006] Optionally, the annular block has an annular groove inside that matches the annular slider, and the end of the annular slider is located inside the annular groove. The funnel body, the annular block, the annular slider, and the internal toothed ring all have the same center.
[0007] Optionally, there are two drive wheels, which are connected by a drive chain.
[0008] Optionally, the frame screen is positioned higher than the funnel body, and the end of the frame screen is located inside the funnel body. A U-shaped support plate is installed on one side of the frame screen, and the other end of the U-shaped support plate is fixedly connected to the funnel body.
[0009] Optionally, the inside of the horizontal plate is provided with a positioning groove for guiding the positioning slider, and the end of the positioning slider is located inside the positioning groove.
[0010] Optionally, the push plate abuts against the frame screen, the stirring rod and the stirring plate are both located inside the funnel body, and the scraper abuts against the inner wall of the funnel body.
[0011] This utility model provides a powder coating hopper anti-clogging device, which has the following beneficial effects: 1. This powder coating hopper anti-clogging device, through the arrangement of a disc, positioning slider, strip plate, rectangular slider, horizontal plate, connecting rod, and push plate, enables convenient screening of powder coatings. The frame screen facilitates the screening and discharge of larger volumes of powder coatings. The cooperation of the positioning slider and horizontal plate allows the push plate to move back and forth within the frame screen, pushing the powder coating and also breaking it down, thus reducing larger volumes to smaller ones, improving the quality of the powder coating, and enhancing its practicality.
[0012] 2. This powder coating hopper anti-clogging device, through the arrangement of a frame screen, hollow plate, circular block, dual-shaft motor, round rod, transmission wheel, gear, internal gear ring, annular slider, scraper, stirring rod, and stirring plate, enables the powder coating hopper anti-clogging device to easily clean the powder coating adhering to the inner wall of the hopper. The cooperation of the gear and internal gear ring facilitates the rotation of the scraper, thereby facilitating the cleaning of the powder coating adhering to the inner wall of the hopper. At the same time, the cooperation of the stirring plate and stirring rod facilitates the stirring and breaking up of the powder coating, preventing the accumulation of powder coating and achieving the purpose of improving practicality. Attached Figure Description
[0013] Figure 1 This is a three-dimensional structural diagram of the present invention; Figure 2 This is a structural schematic diagram of the present invention in frontal cross-section; Figure 3 This utility model Figure 2 Enlarged structural diagram at point A; Figure 4 This is a side view sectional diagram of the present invention. Figure 5 This utility model Figure 4 Enlarged structural diagram at point B; Figure 6 This is a top view of the structure of this utility model.
[0014] In the diagram: 1. Funnel body; 2. Frame screen; 3. Hollow plate; 4. Circular block; 5. Dual-shaft motor; 6. Round rod; 7. Transmission wheel; 8. Gear; 9. Internal gear ring; 10. Circular slider; 11. Scraper; 12. Stirring rod; 13. Stirring plate; 14. Disc; 15. Positioning slider; 16. Strip plate; 17. Rectangular slider; 18. Horizontal plate; 19. Connecting rod; 20. Push plate; 21. U-shaped support plate. Detailed Implementation
[0015] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments of the present utility model. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Example
[0016] Please see Figures 1 to 6 This utility model provides a technical solution: a powder coating hopper anti-clogging device, comprising a funnel body 1, a frame screen 2 for sieving powder coating, a cavity plate 3 and a circular block 4 respectively installed inside the funnel body 1, a dual-shaft motor 5 installed on the top of the cavity plate 3, and a circular rod 6 rotatably connected inside the cavity plate 3 via bearings, a transmission wheel 7 installed on one end of the dual-shaft motor 5 and on the outer surface of the circular rod 6, a gear 8 installed at the bottom of the circular rod 6, the gear 8 meshing with an internal gear ring 9, and an annular slider 10 for guiding the internal gear ring 9 installed on the outer surface of the internal gear ring 9. A scraper 11 for cleaning the inner wall of the funnel body 1 is installed at the bottom of 9. A stirring rod 12 is installed on one side of the scraper 11. A stirring plate 13 is installed on the outer surface of the stirring rod 12. A disc 14 is installed at the other end of the dual-shaft motor 5. A positioning slider 15 is installed on the top of the disc 14. A strip plate 16 is installed at the bottom of the frame screen 2. A rectangular groove is opened inside the strip plate 16. A rectangular slider 17 is set inside the rectangular groove. A horizontal plate 18 is installed at one end of the rectangular slider 17. A connecting rod 19 is installed at the front and back of the horizontal plate 18. A push plate 20 is installed at the end of the connecting rod 19.
[0017] Specifically, the cooperation between the annular slider 10 and the annular groove guides the movement of the internal gear ring 9 and the scraper 11, improving the stability of their rotation.
[0018] Please see Figures 2 to 5 The annular block 4 has an annular groove inside that matches the annular slider 10. The end of the annular slider 10 is located inside the annular groove. The funnel body 1, the annular block 4, the annular slider 10 and the internal toothed ring 9 all have the same center.
[0019] Specifically, the transmission chain is designed to facilitate the synchronous rotation between the two transmission wheels 7, which in turn facilitates the rotation of the internal gear ring 9.
[0020] Please see Figures 4 to 5 There are two drive wheels 7, which are connected by a drive chain.
[0021] Specifically, the frame screen 2 is designed to facilitate the screening of powder coatings, making it easier to separate larger powder coatings and improve the quality of the powder coatings.
[0022] Please see Figures 1 to 6 The frame screen 2 is positioned higher than the funnel body 1, and the end of the frame screen 2 is located inside the funnel body 1. A U-shaped support plate 21 is installed on one side of the frame screen 2, and the other end of the U-shaped support plate 21 is fixedly connected to the funnel body 1.
[0023] Specifically, the cooperation between the positioning slider 15 and the positioning groove facilitates the movement of the horizontal plate 18 and the push plate 20, allowing the push plate 20 to move inside the frame screen 2, and causing the push plate 20 to push and collide with the powder coating inside the frame screen 2, thus facilitating the crushing effect on larger powder coatings.
[0024] Please see Figures 1 to 6 The inside of the horizontal plate 18 is provided with a positioning groove for guiding the positioning slider 15, and the end of the positioning slider 15 is located inside the positioning groove.
[0025] Specifically, the mixing rod 12 and the mixing plate 13 work together to facilitate the mixing of powder coatings and break them up, preventing them from becoming lumpy. The scraper 11 is designed to facilitate the cleaning of powder coatings adhering to the inner wall of the funnel body 1 and to facilitate the discharge of powder coatings.
[0026] Please see Figures 1 to 4 The push plate 20 abuts against the frame screen 2, the stirring rod 12 and the stirring plate 13 are both located inside the funnel body 1, and the scraper 11 abuts against the inner wall of the funnel body 1.
[0027] In use, the powder coating is fed into the frame screen 2, where it is sieved. Larger powder coatings remain inside the frame screen 2, while smaller powder coatings fall into the funnel body 1. The dual-shaft motor 5 drives the disc 14 to rotate, causing the positioning slider 15 to move in a circle around the center of the disc 14. The end of the positioning slider 15 is located inside the positioning groove. The movement of the positioning slider 15 provides a horizontal component force to the horizontal plate 18. The rectangular slider 17 moves in a guided manner inside the rectangular groove, causing the horizontal plate 18 to move the rectangular slider 17, the connecting rod 19, and the push plate 20. The push plate 20 moves back and forth inside the frame screen 2, facilitating the pushing of the powder coating. Larger powder coatings are broken down into smaller ones, improving the quality of the powder coating. A dual-axis motor 5 drives one of the transmission wheels 7 to rotate. The two transmission wheels 7 are connected by a transmission chain, so that the two transmission wheels 7 rotate synchronously. This causes the other transmission wheel 7 to drive the round rod 6 and the gear 8 to rotate. The gear 8 meshes with the internal gear ring 9. The annular slider 10 moves guided inside the annular groove, causing the internal gear ring 9 to drive the annular slider 10 and the scraper 11 to rotate. The scraper 11 abuts against the inner wall of the funnel body 1, which facilitates the scraper 11 to clean the powder coating adhering to the inner wall of the funnel body 1. The stirring rod 12 and the stirring plate 13 rotate with the rotation of the scraper 11, which facilitates the stirring of the powder coating, prevents the powder coating from becoming lumpy, and improves the quality of the powder coating.
[0028] The above description is only a preferred embodiment of the present utility model, but the protection scope of the present utility model is not limited thereto. Any equivalent substitutions or changes made by those skilled in the art within the technical scope disclosed in the present utility model, based on the technical solution and the inventive concept of the present utility model, should be included within the protection scope of the present utility model.
Claims
1. A powder coating hopper anti-clogging device, comprising a funnel body and a frame-shaped screen for sieving powder coatings, characterized in that: The funnel body has a cavity plate and a circular block installed inside. A dual-shaft motor is installed on the top of the cavity plate. A circular rod is rotatably connected to the cavity plate through bearings. A transmission wheel is installed at one end of the dual-shaft motor and on the outer surface of the circular rod. A gear is installed at the bottom of the circular rod. The gear meshes with an internal gear ring. An annular slider for guiding the internal gear ring is installed on the outer surface of the internal gear ring. A scraper for cleaning the inner wall of the funnel body is installed at the bottom of the internal gear ring. A stirring rod is installed on one side of the scraper. A stirring plate is installed on the outer surface of the stirring rod. A disc is installed at the other end of the dual-shaft motor. A positioning slider is installed on the top of the disc. A strip plate is installed at the bottom of the frame screen. A rectangular groove is opened inside the strip plate. A rectangular slider is set inside the rectangular groove. A horizontal plate is installed at one end of the rectangular slider. Connecting rods are installed at the front and back of the horizontal plate. A push plate is installed at the end of the connecting rod.
2. The powder coating hopper anti-clogging device according to claim 1, characterized in that: The annular block has an annular groove inside that matches the annular slider. The end of the annular slider is located inside the annular groove. The funnel body, the annular block, the annular slider, and the internal toothed ring all have the same center.
3. The powder coating hopper anti-clogging device according to claim 1, characterized in that: There are two drive wheels, which are connected by a drive chain.
4. The powder coating hopper anti-clogging device according to claim 1, characterized in that: The frame screen is positioned higher than the funnel body, and the end of the frame screen is located inside the funnel body. A U-shaped support plate is installed on one side of the frame screen, and the other end of the U-shaped support plate is fixedly connected to the funnel body.
5. The powder coating hopper anti-clogging device according to claim 1, characterized in that: The inside of the horizontal plate is provided with a positioning groove for guiding the positioning slider, and the end of the positioning slider is located inside the positioning groove.
6. The powder coating hopper anti-clogging device according to claim 1, characterized in that: The push plate abuts against the frame screen, the stirring rod and stirring plate are both located inside the funnel body, and the scraper abuts against the inner wall of the funnel body.