Dust collector for a wire feeding globularization station
By introducing a vibrator and an automatic ash unloading device into the dust collector used in the yarn feeding balling station, combined with a high-pressure jet pipe and a rotating filter cartridge cleaning mechanism, the problems of low ash removal efficiency of the ash storage bin and incomplete cleaning of the filter cartridges have been solved, achieving efficient dust removal and long service life of the filter cartridges.
Patent Information
- Application Number
- CN202522126272.2
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-10-09
- Publication Date
- 2026-08-25
- Estimated Expiration
- 2035-10-09
AI Technical Summary
Existing dust collectors used in wire feeding pelletizing stations suffer from low ash removal efficiency of the ash storage bin and incomplete cleaning of the filter cartridges, leading to dust accumulation and poor dust removal performance, which affects equipment lifespan and working environment.
A vibrator is used to promote dust settling, and an automated ash unloading device is designed. Combined with a high-pressure jet pipe and a rotary adjustment mechanism, the filter cartridges are thoroughly cleaned and regularly deep cleaned, enhancing the dust removal effect.
It improves the dust collector's cleaning efficiency, extends the filter cartridge's service life, improves the working environment, and reduces labor intensity and safety risks.
Smart Images

Figure CN224672343U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of dust collector technology, and in particular to a dust collector for a wire feeding balling station. Background Technology
[0002] When the foundry uses wire feeding spheroidization to process molten iron, the high magnesium content of the cored wire results in a large amount of instantaneous dust during the spheroidization process. The dust is mainly magnesium oxide powder, which is relatively light, loose in volume, and has a rough surface. It does not easily settle in the dust collection box during continuous operation, and over time, it will cause blockage of the air duct and adhesion of the filter bag.
[0003] The existing dust collectors used in wire feeding balling stations often rely on gravity settling for their internal ash storage bins. This results in long cleaning cycles and dust accumulation, affecting dust removal efficiency and subsequent processing. Furthermore, while pulse backflushing systems can effectively remove most of the dust from the filter cartridge surface, dust may still remain inside and deep within the filter cartridge after long-term operation, affecting filtration efficiency and filter cartridge lifespan. Utility Model Content
[0004] This utility model proposes a dust collector for a wire feeding ball forming station, which solves the problems of low dust removal efficiency of the ash storage tank and incomplete cleaning of the filter cartridge in existing dust collectors for wire feeding ball forming stations.
[0005] To achieve the above objectives, the present invention adopts the following technical solution:
[0006] A dust collector for a yarn feeding ball forming station includes a dust collector body. The dust collector body has multiple interconnected slots inside, and multiple sets of filter cartridges are movably connected inside the slots. A snap-fit block is fixedly connected to the side end of each filter cartridge, and a rotation adjustment mechanism is provided on the side of the snap-fit block. Conical ash discharge ports are fixedly connected to both sides of the bottom of the dust collector body, and an ash storage bin is connected to the bottom of each conical ash discharge port. An ash unloading mechanism is provided inside the ash storage bin, and multiple sets of high-pressure jet pipes are provided on the top of the dust collector body.
[0007] Preferably, a support frame is provided on the lower outer side of the dust collector body, and vibrators are installed on both outer sides of the dust collector body by short bolts.
[0008] Preferably, the rotation adjustment mechanism includes a fixed plate, a motor, a connecting block, a snap-fit groove, and a fixing bolt, and a fixed plate is installed on the outside of the dust collector body at one end by a fixing bolt, and the fixed plate is located on the side of the snap-fit block.
[0009] Preferably, a connecting block is provided on the inner side of the fixing plate, and the connecting block is provided with a snap-fit groove that matches the snap-fit block.
[0010] Preferably, multiple sets of motors corresponding to the filter cartridges are fixedly installed on the outside of the fixing plate, and the output end of the motor passes through the fixing plate and is connected to the connecting block.
[0011] Preferably, the ash unloading mechanism includes an auger, a conveying pipe, and an installation hole, and the installation hole is provided at the bottom inside the ash storage bin, the conveying pipe is connected inside the installation hole, and the auger is installed inside the conveying pipe.
[0012] Preferably, the high-pressure jet pipe extends into the interior of the dust collector body, and an air inlet pipe is connected to one end of the high-pressure jet pipe, while a pulse backflushing assembly is connected to the outside of the dust collector body at the other end.
[0013] Compared with the prior art, the beneficial effects of this utility model are:
[0014] 1. The dust collector used in this yarn feeding and pelletizing station has vibrators installed on both sides of the external body of the dust collector via short bolts. The addition of vibrators, which are activated periodically or as needed, promotes rapid dust settling, reduces accumulation, and improves the internal dust cleaning efficiency of the dust collector. At the same time, the ash storage bin is equipped with an ash unloading mechanism and an automated ash unloading device. The ash storage bin is automatically unloaded and transported through an auger and conveying pipe, and the dust is centrally processed, reducing manual intervention, lowering labor intensity and safety risks, and avoiding secondary dust pollution, thus significantly improving the working environment.
[0015] 2. The dust collector body is equipped with multiple sets of high-pressure jet pipes on the top, and adopts a combination of pulse backflushing assembly and compressed air injection method. The high-pressure air compressor is connected to the air inlet pipe, and the filter cartridge is cleaned more thoroughly through the high-pressure jet pipes. In addition, based on pulse backflushing, high-pressure compressed air is periodically used to spray the inside of the filter cartridge, which can effectively remove deep residual dust. At the same time, a filter cartridge rotation adjustment mechanism is introduced. During the cleaning process, the filter cartridge is slowly rotated by a motor to ensure uniform cleaning, which helps to extend the service life of the filter cartridge and significantly improves the dust removal effect of the dust collector. Attached Figure Description
[0016] Figure 1 This is a schematic diagram of the structure of this utility model.
[0017] Figure 2 This is a schematic diagram of the structure of this utility model from another perspective.
[0018] Figure 3 This is a schematic diagram of the exploded structure of this utility model.
[0019] Figure 4 This utility model Figure 3 Enlarged view of point A in the middle.
[0020] The following are the labels in the diagram: 1. Dust collector body; 2. Slot; 3. Filter cartridge; 4. Snap-fit block; 5. Conical ash discharge port; 6. Ash storage bin; 7. High-pressure jet pipe; 8. Support frame; 9. Short bolt; 10. Vibrator; 11. Fixing plate; 12. Motor; 13. Connecting block; 14. Snap-fit groove; 15. Fixing bolt; 16. Screwdriver; 17. Conveying pipe; 18. Mounting hole; 19. Air inlet pipe; 20. Pulse backflushing assembly. Detailed Implementation
[0021] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments of the present utility model. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments.
[0022] Example 1
[0023] Reference Figures 1-4 This utility model provides a technical solution: a dust collector for a wire feeding balling station, including a dust collector body 1, with multiple sets of through slots 2 inside the dust collector body 1, and multiple sets of filter cartridges 3 are movably connected inside the slots 2, with a snap-fit block 4 fixedly connected to the side of the filter cartridge 3, and a rotation adjustment mechanism is provided on the side of the snap-fit block 4, and multiple sets of high-pressure jet pipes 7 are provided on the top of the dust collector body 1.
[0024] Reference Figure 3 , Figure 4 The rotating adjustment mechanism includes a fixed plate 11, a motor 12, a connecting block 13, a snap-fit groove 14, and a fixing bolt 15. The fixed plate 11 is installed on the outside of the dust collector body 1 at one end by the fixing bolt 15. The fixed plate 11 is located on the side of the snap-fit block 4. The connecting block 13 is provided on the inside of the fixed plate 11, and the snap-fit groove 14 matching the snap-fit block 4 is provided inside the connecting block 13. Multiple sets of motors 12 corresponding to the filter cartridge 3 are fixedly installed on the outside of the fixed plate 11, and the output end of the motor 12 passes through the fixed plate 11 and is connected to the connecting block 13.
[0025] In specific implementation, for a dust collector used in a silk feeding ball forming station, when cleaning the internal filter cartridge 3 of the dust collector, first align the locking groove 14 inside the connecting block 13 with the locking block 4, then press firmly to make the locking block 4 and the locking groove 14 lock together. During the locking process, because the connecting block 13 is located inside the fixing plate 11, the fixing plate 11 is also tightly attached to the side of the dust collector body 1 and fixed by fixing bolts 15. Then, when cleaning, start the motor 12. The motor 12 is equipped with... A speed reducer (not shown in the figure) drives the filter cartridge 3 to rotate slowly inside the slot 2 via the snap-fit block 4 and snap-fit groove 14. Then, the pulse backflushing assembly 20 is started. At the same time, the air inlet pipe 19 is connected to a high-pressure air compressor. Together with the pulse backflushing assembly 20, the filter cartridge 3 is cleaned more thoroughly through the high-pressure jet pipe 7. The rotating filter cartridge 3 ensures the uniformity of cleaning. Through the above operation, it helps to extend the service life of the filter cartridge 3 and also helps to improve the dust removal effect of the dust collector.
[0026] Example 2
[0027] Reference Figure 2 This embodiment is an optimization based on the first embodiment. Conical ash discharge ports 5 are fixedly connected to both sides of the bottom of the dust collector body 1. The setting of the conical ash discharge ports 5 utilizes gravity to accelerate the discharge of dust and reduce residue. A ash storage bucket 6 is connected to the bottom of the conical ash discharge port 5, and an ash unloading mechanism is set inside the ash storage bucket 6.
[0028] Reference Figure 1 The ash unloading mechanism includes an auger 16, a conveying pipe 17, and a mounting hole 18. The mounting hole 18 is located at the bottom inside the ash storage bin 6. The conveying pipe 17 is connected inside the mounting hole 18, and the auger 16 is installed inside the conveying pipe 17. The high-pressure jet pipe 7 extends into the dust collector body 1, and an air inlet pipe 19 is connected to one end of the high-pressure jet pipe 7. The pulse back-flushing assembly 20 is connected to the other end of the dust collector body 1. A support frame 8 is located on the lower outer side of the dust collector body 1, and vibrators 10 are installed on both sides of the outer side of the dust collector body 1 by short bolts 9. The vibrators 10 can be of type AD-ZD5.
[0029] In specific implementation, a dust collector for a wire feeding ball forming station, when unloading ash, firstly, the pulse back-flushing assembly 20, in conjunction with the high-pressure jet pipe 7, accelerates the effective settling of magnesium oxide dust. At the same time, the conical ash discharge port 5 also promotes dust falling, improving settling efficiency. However, some dust still adheres to the inside of the dust collector body 1, which can easily clog the air duct over time. At this time, the vibrator 10 is activated, which vibrates the dust collector body 1, helping to promote rapid dust settling, reduce accumulation, and improve the internal dust removal efficiency of the dust collector body 1. When the dust inside the ash storage bin 6 needs to be unloaded, the auger 16 is activated. The auger 16 realizes automatic unloading and conveying of ash from the ash storage bin 6 through the conveying pipe 17, and centrally processes the dust, reducing manual intervention and downtime, which helps to improve the dust removal efficiency of the dust collector. Through the above operations, labor intensity and safety risks are reduced, while avoiding secondary dust pollution.
[0030] The above are merely preferred embodiments of this utility model, but the scope of protection of this utility model is not limited thereto. Any equivalent substitutions or modifications made by those skilled in the art within the scope of the technology disclosed in this utility model, based on the technical solution and inventive concept of this utility model, should be included within the scope of protection of this utility model.
Claims
1. A dust collector for a yarn feeding and spinning station, comprising a dust collector body (1), characterized in that, The dust collector body (1) is provided with multiple sets of through slots (2), and multiple sets of filter cartridges (3) are inserted into the slots (2) in a movable connection. The filter cartridges (3) are fixedly connected to the side ends of the filter cartridges (3), and the side of the filter cartridges (4) is provided with a rotating adjustment mechanism. The bottom sides of the dust collector body (1) are fixedly connected with conical ash discharge ports (5), and the bottom of the conical ash discharge ports (5) is connected with an ash storage tank (6). The ash storage tank (6) is provided with an ash unloading mechanism, and the top of the dust collector body (1) is provided with multiple sets of high-pressure jet pipes (7).
2. The dust collector for a yarn feeding pelletizing station according to claim 1, characterized in that, A support frame (8) is provided on the lower outer side of the dust collector body (1), and vibrators (10) are installed on both sides of the outer side of the dust collector body (1) by short bolts (9).
3. The dust collector for a yarn feeding balling station according to claim 1, characterized in that, The rotation adjustment mechanism includes a fixed plate (11), a motor (12), a connecting block (13), a snap-fit groove (14), and a fixing bolt (15). The fixed plate (11) is installed on the outside of the dust collector body (1) at one end by the fixing bolt (15), and the fixed plate (11) is located on the side of the snap-fit block (4).
4. The dust collector for a yarn feeding pelletizing station according to claim 3, characterized in that, The fixing plate (11) is provided with a connecting block (13) on its inner side, and the connecting block (13) is provided with a snap-fit groove (14) that matches the snap-fit block (4).
5. The dust collector for a yarn feeding pelletizing station according to claim 4, characterized in that, Multiple sets of motors (12) corresponding to the filter cartridge (3) are fixedly installed on the outside of the fixing plate (11), and the output end of the motor (12) passes through the fixing plate (11) and is connected to the connecting block (13).
6. The dust collector for a yarn feeding pelletizing station according to claim 1, characterized in that, The ash unloading mechanism includes an auger (16), a conveying pipe (17), and an installation hole (18). The installation hole (18) is provided at the bottom inside the ash storage bin (6). The conveying pipe (17) is connected inside the installation hole (18), and the auger (16) is installed inside the conveying pipe (17).
7. The dust collector for a yarn feeding pelletizing station according to claim 1, characterized in that, The high-pressure jet pipe (7) extends into the interior of the dust collector body (1), and an air inlet pipe (19) is connected to one end of the high-pressure jet pipe (7), while a pulse backflush assembly (20) is connected to the outside of the dust collector body (1) at the other end.