Base film pasting apparatus for IR-CUT assembly

Abstract

The utility model relates to the technical field of film pasting equipment, especially relates to the base film pasting equipment for IR CUT assembly, including film pasting mechanism, the below of film pasting mechanism is provided with remove film mechanism, one side of remove film mechanism is provided with material rotating seat, one side of material rotating seat is provided with the mechanical arm of feeding and discharging, one side of mechanical arm of feeding and discharging is provided with carrying shaft, one side of remove film mechanism is provided with tear film carrying mechanism, one side of tear film carrying mechanism is provided with diaphragm taking and placing material mechanism, be provided with the upper photographing positioning assembly on film pasting mechanism, the upper photographing positioning assembly is used for photographing positioning to diaphragm, be provided with the lower photographing positioning assembly on remove film mechanism, the lower photographing positioning assembly is used for photographing positioning to base. Compared with prior art, the base film pasting equipment for IR CUT assembly of the utility model has higher degree of automation, can effectively reduce the dependence of IR CUT base film pasting on artificial, improves the film pasting efficiency, avoids the uneven film pasting quality caused by the different artificial levels, and ensures good production quality.

Description

[Technical Field] This utility model relates to the field of film application equipment technology, and in particular to a base film application equipment for IR-CUT components. [Background Technology] With the development of the domestic optical industry, the shift from manual to intelligent operation has become an inevitable trend, and the requirements for optical lens coating technology are also becoming increasingly stringent.

[0001] In the existing technology, the base film application of IR-CUT components is mainly done manually or with the assistance of simple fixtures. This is inefficient, and the film alignment accuracy is greatly affected by the skill level of the operator, making it difficult to guarantee the film quality. [Utility Model Content] To overcome the above problems, this utility model proposes a base film application device for IR-CUT components that can effectively solve the above problems.

[0002] The present invention provides a technical solution to solve the above-mentioned technical problems: a base film application device for IR-CUT components, including a film application mechanism, a film transfer mechanism disposed below the film application mechanism, a transfer seat disposed on one side of the film transfer mechanism, a loading / unloading robot disposed on one side of the transfer seat, and a transport shaft disposed on one side of the loading / unloading robot; a film tearing and transporting mechanism disposed on the other side of the film transfer mechanism, and a film picking and placing mechanism disposed on one side of the film tearing and transporting mechanism; an upper photographing and positioning component disposed on the film application mechanism for photographing and positioning the film, and a lower photographing and positioning component disposed on the film transfer mechanism for photographing and positioning the base. Preferably, the film-applying mechanism includes a first lateral moving module, a first lifting module connected to the first lateral moving module, a first lifting platform connected to the first lifting module, a rotating component provided on the first lifting platform, and a clamp connected to the rotating component for clamping the base.

[0003] Preferably, the upper camera positioning component is connected to the side of the first lifting module.

[0004] Preferably, the loading and unloading robot includes a second lateral movement module, on which a lateral transport platform is connected. At least two clamping cylinders are provided on the lateral transport platform. The lateral transport platform can move back and forth along the second lateral movement module, and the clamping cylinders are used to clamp the base for transport.

[0005] Preferably, the film feeding and dispensing mechanism includes a third lateral moving module, a third lifting module connected to the third lateral moving module, a film picking head connected to the third lifting module, a film storage box disposed on the lower side of the film picking head, and a film tearing positioning table disposed on the lower side of the film storage box. The film picking head is used to pick up the film from the film storage box and transport it to the film tearing positioning table, and the film tearing positioning table uses vacuum adsorption to fix the film in preparation for tearing.

[0006] Preferably, a lifting cylinder is provided on the lower side of the film-tearing positioning table, and a film-scraping plate is connected above the lifting cylinder.

[0007] Preferably, the film-tearing and conveying mechanism includes a fourth lateral moving module, a film-tearing moving seat is connected to the fourth lateral moving module, a film-tearing telescopic cylinder is connected to the film-tearing moving seat, a film-tearing lifting cylinder is connected to the output end of the film-tearing lifting cylinder, a film-tearing rotating cylinder is connected to the output end of the film-tearing rotating cylinder, and a film-tearing clamp is connected to the output end of the film-tearing rotating cylinder.

[0008] Preferably, the membrane transfer mechanism is provided with a vacuum adsorption fixture, which is used to adsorb the membrane.

[0009] Compared with the prior art, the substrate film application equipment for IR-CUT components of this utility model has a high degree of automation, which can effectively reduce the dependence on manual labor for IR-CUT substrate film application, improve film application efficiency, avoid uneven film application quality caused by different manual skills, and ensure good production quality. [Attached Image Description] Figure 1 This is an overall view of the base film application device for IR-CUT components according to this utility model; Figure 2 This is a structural diagram of the film-applying component of the base film-applying device for IR-CUT components according to this utility model; Figure 3 This is a structural diagram of the loading and unloading robot arm used in the base film application equipment for IR-CUT components according to this utility model; Figure 4 This is a structural diagram of the film loading and unloading mechanism of the base film bonding equipment for IR-CUT components according to this utility model; Figure 5 This is a structural diagram of the film-peeling and conveying mechanism of the base film-applying device for IR-CUT components according to this utility model; Figure 6 This is a structural diagram of the film transfer mechanism of the base film application device for IR-CUT components according to this utility model.

Detailed Implementation Methods

[0010] It should be noted that in this embodiment of the invention, all directional indications (such as up, down, left, right, front, back, etc.) are limited to relative positions on the specified view, rather than absolute positions.

[0011] Furthermore, in this utility model, the use of terms such as "first," "second," etc., is for descriptive purposes only and should not be construed as indicating or implying their relative importance or implicitly specifying the number of technical features indicated. Therefore, a feature defined as "first" or "second" may explicitly or implicitly include at least one of that feature. In the description of this utility model, "multiple" means at least two, such as two, three, etc., unless otherwise explicitly specified.

[0012] Please see Figures 1 to 6 The present invention relates to a base film application device for IR-CUT components, comprising a film application mechanism 1, a film transfer mechanism 6 disposed below the film application mechanism 1, a material transfer seat 5 disposed on one side of the film transfer mechanism 6, a loading / unloading robot 2 disposed on one side of the material transfer seat 5, and a transport shaft 7 disposed on one side of the loading / unloading robot 2.

[0013] On the other side of the film transfer mechanism 6, a film tearing and conveying mechanism 4 is provided, and on one side of the film tearing and conveying mechanism 4, a film picking and placing mechanism 3 is provided.

[0014] The film feeding and dispensing mechanism 3 is used to provide the film, and the film tearing and conveying mechanism 4 is used to tear the film and convey it to the film transfer mechanism 6. The film transfer mechanism 6 is used to vacuum adsorb the film for bonding.

[0015] The loading and unloading robot 2 is used to transport the base to the transfer seat 5 for temporary storage, and the film-applying mechanism 1 is used to pick up the base from the transfer seat 5 and transport it to the film-applying mechanism 6 for pressing and applying the film.

[0016] The film-applying mechanism 1 is also used to transport the film-applied base back to the material holder 5, and the loading and unloading robot 2 transports the film-applied base to the transport shaft 7 and then flows into the next process.

[0017] The film application mechanism 1 is provided with an upper photographing and positioning component 11, which is used to photograph and position the film. The film transfer mechanism 6 is provided with a lower photographing and positioning component 61, which is used to photograph and position the base.

[0018] During operation, the loading and unloading robot 2 transports the base material to the transfer seat 5, the film tearing and conveying mechanism 4 transports the film to the film transfer mechanism 6, and then the film application mechanism 1 moves the material from the transfer seat 5 to the film transfer mechanism 6 for film application. The film application mechanism 1 and the film transfer mechanism 6 are equipped with upper and lower cameras for positioning to ensure the accuracy of the film application position. The film-applied material is then transported back to the transfer seat 5 by the film application mechanism 1, and the loading and unloading robot 2 transports the material to the conveying shaft 7 to flow to the next process.

[0019] The film application mechanism 1 includes a first lateral moving module 19, a first lifting module 18 connected to the first lateral moving module 19, the first lifting module 18 being able to move back and forth along the first lateral moving module 19, a first lifting platform 17 connected to the first lifting module 18, the first lifting platform 17 being able to rise and fall along the first lifting module 18, a rotating component 16 provided on the first lifting platform 17, the rotating component 16 being connected to a clamp 15, the rotating component 16 being able to control the rotation of the clamp 15, the clamp 15 being used to clamp the base.

[0020] The upper camera positioning component 11 is connected to the side of the first lifting module 18.

[0021] The loading and unloading robot 2 includes a second transverse moving module 21, on which a transverse transport platform 22 is connected. At least two clamping cylinders 23 are provided on the transverse transport platform 22. The transverse transport platform 22 can move back and forth along the second transverse moving module 21. The clamping cylinders 23 are used to clamp the base for transport.

[0022] The film feeding and dispensing mechanism 3 includes a third lateral moving module 31, a third lifting module 32 connected to the third lateral moving module 31, a film picking head 33 connected to the third lifting module 32, a film storage box 34 disposed on the lower side of the film picking head 33, and a film tearing positioning table 35 disposed on the lower side of the film storage box 34. The film picking head 33 is used to pick up the film from the film storage box 34 and transport it to the film tearing positioning table 35. The film tearing positioning table 35 uses vacuum adsorption to fix the film in preparation for tearing.

[0023] A lifting cylinder 36 is provided on the lower side of the film-tearing positioning platform 35. A film-scraping plate 37 is connected above the lifting cylinder 36. The film-scraping plate 37 is lifted up by the lifting cylinder 36 to lift the waste film of the film sheet. The film-tearing and conveying mechanism 4 then clamps the ear of the film sheet and conveys it to the film-transferring mechanism 6.

[0024] The film-tearing and transporting mechanism 4 includes a fourth lateral moving module 41, on which a film-tearing moving seat 42 is connected. A film-tearing telescopic cylinder 43 is connected to the film-tearing moving seat 42. The output end of the film-tearing telescopic cylinder 43 is connected to a film-tearing lifting cylinder 44. The output end of the film-tearing lifting cylinder 44 is connected to a film-tearing rotating cylinder 45. The output end of the film-tearing rotating cylinder 45 is connected to a film-tearing clamp 46. The film-tearing and transporting mechanism 4 has multiple degrees of freedom and is flexible in use.

[0025] The membrane transfer mechanism 6 is equipped with a vacuum adsorption fixture 62, which is used to adsorb membrane sheets.

[0026] The specific workflow is as follows: The IR-CUT is picked up by the chuck 15, and a photo is taken at the lower photo positioning component 61. The film is then transported from the film storage box 34 to the film tearing positioning table 35 by the film taking head 33. The film is then torn, and the film tearing clamp 46 picks up a single film and flips it to the film application direction. The film is then transported to the vacuum adsorption fixture 62. The upper photo positioning component 11 moves to the vacuum adsorption fixture 62 to take a photo (of the film's position). The result is then compared with the photo taken at the lower photo positioning component 61 and corrected. The IR-CUT base is then placed at the film position of the vacuum adsorption fixture 62 for film application. After film application, the chuck 15 moves the material back to the production line, and the clamping cylinder 23 transports the material to position 7.

[0027] Compared with the prior art, the substrate film application equipment for IR-CUT components of this utility model has a high degree of automation, which can effectively reduce the dependence on manual labor for IR-CUT substrate film application, improve film application efficiency, avoid uneven film application quality caused by different manual skills, and ensure good production quality.

[0028] The above description is only a preferred embodiment of the present utility model and does not limit the patent scope of the present utility model. Any modifications, equivalent substitutions and improvements made within the concept of the present utility model should be included within the patent protection scope of the present utility model.

Claims

1. A base film application device for IR-CUT components, characterized in that, The device includes a film-applying mechanism, a film-transferring mechanism located below the film-applying mechanism, a material transfer seat located on one side of the film-transferring mechanism, a loading / unloading robot located on one side of the material transfer seat, and a transport shaft located on one side of the loading / unloading robot. A film-tearing and conveying mechanism is provided on the other side of the film-transferring mechanism, and a film-picking and dispensing mechanism is provided on one side of the film-tearing and conveying mechanism. The film-applying mechanism is equipped with an upper photographing and positioning component, which is used to photograph and position the film. The film-shifting mechanism is equipped with a lower photographing and positioning component, which is used to photograph and position the base.

2. The base film application device for IR-CUT components as described in claim 1, characterized in that, The film-applying mechanism includes a first lateral moving module, a first lifting module connected to the first lateral moving module, a first lifting platform connected to the first lifting module, a rotating component provided on the first lifting platform, and a clamp connected to the rotating component for clamping the base.

3. The base film application device for IR-CUT components as described in claim 2, characterized in that, The upper camera positioning component is connected to the side of the first lifting module.

4. The base film application device for IR-CUT components as described in claim 1, characterized in that, The loading and unloading robot includes a second transverse moving module, on which a transverse transport platform is connected. At least two clamping cylinders are provided on the transverse transport platform. The transverse transport platform can move back and forth along the second transverse moving module. The clamping cylinders are used to clamp the base for transport.

5. The base film application device for IR-CUT components as described in claim 1, characterized in that, The film feeding and dispensing mechanism includes a third lateral moving module, a third lifting module connected to the third lateral moving module, a film picking head connected to the third lifting module, a film storage box located on the lower side of the film picking head, and a film tearing positioning table located on the lower side of the film storage box. The film picking head is used to pick up the film from the film storage box and transport it to the film tearing positioning table. The film tearing positioning table uses vacuum adsorption to fix the film in preparation for tearing.

6. The base film application device for IR-CUT components as described in claim 5, characterized in that, A lifting cylinder is provided on the lower side of the film-tearing positioning table, and a film-scraping plate is connected above the lifting cylinder.

7. The base film application device for IR-CUT components as described in claim 1, characterized in that, The film-tearing and transporting mechanism includes a fourth lateral moving module, on which a film-tearing moving seat is connected. A film-tearing telescopic cylinder is connected to the film-tearing moving seat. The output end of the film-tearing telescopic cylinder is connected to a film-tearing lifting cylinder. The output end of the film-tearing lifting cylinder is connected to a film-tearing rotating cylinder. The output end of the film-tearing rotating cylinder is connected to a film-tearing clamp.

8. The base film application device for IR-CUT components as described in claim 1, characterized in that, The membrane transfer mechanism is equipped with a vacuum adsorption fixture, which is used to adsorb membrane sheets.

Images