Dry contact water-cooled relay group for coal mine safety monitoring
Patent Information
- Application Number
- CN202521898359.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-09-04
- Publication Date
- 2026-08-28
- Estimated Expiration
- 2035-09-04
AI Technical Summary
[0003]常见的煤矿安全监测用干接点水冷继电器组多采用单一的散热方式,如仅依赖自然对流或简单的风冷结构,散热能力有限,难以应对高功率继电器在连续工作时产生的大量热量,由于缺乏有效的复合散热设计,热量容易在继电器本体内部及周围集中积聚,形成局部高温区域,这种热负荷分布不均的情况不仅加速了电子元器件的老化,还可能导致触点材料性能下降、绝缘材料热劣化,甚至引发粘连或误动作,在长时间、高负载的工况下,持续的过热问题会显著降低设备的可靠性与使用寿命,严重时可能造成继电器失效,影响煤矿安全监测系统的正常运行,带来安全隐患,此外,传统结构往往忽视外壳温度的控制,存在表面温度超标的风险,在煤矿井下易燃易爆环境中可能构成潜在的点燃源,难以满足严格的防爆安全要求
1、通过在继电器组本体下端设置嵌入散热底座的多个散热片,并结合外部包覆的水冷组件,构建了传导-对流复合散热体系,热量一方面通过散热片与散热底座的大面积金属接触实现高效纵向导出,另一方面通过继电器组本体与水冷组件之间的界面进行周向及轴向的连续热交换,有效分散了设备运行时产生的集中热负荷,避免局部过热,保障了继电器在长时间、高负载工况下的稳定工作;
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Figure CN224696702U_ABST
Abstract
Claims
1. A dry contact water-cooled relay group for coal mine safety monitoring, comprising a heat dissipation base (1); characterized in that: It also includes a relay body (3) installed on the upper end of the heat sink base (1), the heat sink base (1) has a fixing hole (2) for fixing, the lower end of the relay body (3) is provided with multiple heat sinks (4), the heat sinks (4) extend downward and are embedded in the heat sink base (1) to form a heat conduction path; a water cooling component is wrapped around the outside of the relay body (3). The water-cooling component is arranged around the relay assembly body (3). The cooling medium flows continuously in the flow channel inside the water-cooling component along the circumference and axial direction of the relay assembly body (3) and exchanges heat with the outer surface of the relay assembly body (3). The heat is transferred to the heat dissipation base (1) through the heat sink (4) and at the same time, it is transferred to the cooling medium flowing inside the water-cooling component through the interface between the relay assembly body (3) and the water-cooling component.
2. The dry contact water-cooled relay group for coal mine safety monitoring according to claim 1, characterized in that: The water-cooling assembly includes an inner shell (5) and an outer shell (9) disposed on a heat dissipation base (1). The inner shell (5) is disposed on the outer periphery of the relay assembly body (3) for supporting and fixing the cooling structure. The cooling pipe (6) is installed in a circumferential manner on the outer surface of the inner shell (5) and extends along its circumference and axial direction. The outer shell (9) is disposed outside the inner shell (5) to form physical protection for the cooling structure.
3. The dry contact water-cooled relay group for coal mine safety monitoring according to claim 2, characterized in that: The inner shell (5) is set close to the outer wall of the relay assembly body (3) to conduct the heat generated during the operation of the relay. A cavity-shaped gap is maintained between the inner shell (5) and the outer shell (9), which constitutes an air gap.
4. The dry contact water-cooled relay group for coal mine safety monitoring according to claim 3, characterized in that: The cooling pipe (6) is made of a high thermal conductivity metal material. Its pipe body is fixed to the outer surface of the inner shell (5) in a spiral path. A thermally conductive interface material is provided between the cooling pipe (6) and the inner shell (5).
5. The dry contact water-cooled relay group for coal mine safety monitoring according to claim 4, characterized in that: One end of the cooling pipe (6) is connected to a water outlet (7) for discharging the cooling medium that has absorbed heat, and the other end of the cooling pipe (6) is connected to a water inlet (8) for introducing low-temperature cooling medium. The water inlet (8) and the water outlet (7) are respectively located on opposite sides of the outer shell (9).
6. The dry contact water-cooled relay group for coal mine safety monitoring according to claim 5, characterized in that: The air gap is filled with inert gas, and a sealing process is used to keep the interior in a partial vacuum state.
7. The dry contact water-cooled relay group for coal mine safety monitoring according to claim 6, characterized in that: An explosion-proof valve is provided on the outer shell (9). When the pressure inside the equipment rises due to an abnormal situation, the explosion-proof valve can be activated at a preset pressure threshold to release the pressure inside the outer shell (9).