Lead seal wire pre-processing device

Abstract

The utility model relates to the field of lead seal steel wire processing, specifically is a kind of lead seal steel wire pre-processing device, including bearing plate, the top fixedly connected with processing box of bearing plate, the bottom of lifting plate is equipped with cutting piece, the surface fixedly connected with the plate of bearing plate, the inside installation of processing box dust removal subassembly;The utility model provides power for the movement of entire component by the rotary motion of motor, adjusting plate one end is connected with motor, and the other end is movably connected with vertical plate, when motor starts, adjusting plate rotates with motor output shaft, converts rotary motion into reciprocating linear motion of vertical plate, receives reciprocating motion force transmitted by adjusting plate, drives slide plate to do horizontal direction reciprocating sliding in the through hole of positioning plate, slide plate penetrates positioning plate surface, can freely slide along the through direction of positioning plate, its function is to carry fan and follow vertical plate synchronous movement, to drive fan to change position, enlarge airflow coverage range in the process of reciprocating movement.

Description

Technical Field

[0001] This utility model relates to the field of lead seal steel wire processing, specifically a lead seal steel wire preprocessing device. Background Technology

[0002] The original lead seal wires are mostly in a coiled, wound state, exhibiting natural bending or stress deformation. The pre-processing device eliminates the bending stress of the wires by squeezing and guiding them through multiple sets of straightening rollers, bringing them to a straight state. This process ensures that the wires can be smoothly inserted into the lead seal housing, avoiding assembly jamming or incomplete sealing caused by bending. According to the requirements of different lead seal specifications, the device cuts the wires to a uniform length through a precise feeding and cutting mechanism.

[0003] In the existing lead seal wire pre-processing device, the wire needs to be cut during the processing. Since the cutting process generates debris, if the debris adheres to the surface of the wire and is not cleaned, it will damage the coating of the lead seal wire during subsequent processing. Moreover, the debris may also cause problems in the assembly of the lead seal and the wire, such as making it difficult to insert the wire or making the lead seal not seal tightly. Therefore, a lead seal wire pre-processing device is provided. Utility Model Content

[0004] To overcome the shortcomings of existing technology, the steel wire needs to be cut during the processing. Since the cutting process generates debris, if the debris adheres to the surface of the steel wire and is not cleaned, it will damage the coating of the lead seal steel wire during subsequent processing. Moreover, the debris may also cause problems in the assembly of the lead seal and the steel wire, such as making it difficult to insert the steel wire or making the lead seal not seal tightly. This utility model proposes a pre-processing device for lead seal steel wire.

[0005] The technical solution adopted by this utility model to solve its technical problem is: a lead-sealed steel wire pre-processing device, including a load-bearing plate, a processing box fixedly connected to the top of the load-bearing plate, load-bearing frames fixedly connected to the bottom four sides of the load-bearing plate, a cylinder fixedly connected to the top of the processing box, a lifting plate connected to the output end of the cylinder, a cutting component installed at the bottom of the lifting plate, a squeegee fixedly connected to the surface of the load-bearing plate, and a dust removal component installed inside the processing box.

[0006] The dust removal assembly includes a positioning plate, a sliding plate extending through the surface of the positioning plate, a vertical plate fixedly connected to the bottom of the sliding plate, an adjusting plate movably connected to the vertical plate, a motor connected to one end of the adjusting plate, one end of the motor fixedly connected to the bottom of the positioning plate, and a fan fixedly connected to the surface of the sliding plate.

[0007] Preferably, the top two sides of the lifting plate are fixedly connected to telescopic shafts, and the top of the telescopic shafts is fixedly connected to the inner top wall of the processing box.

[0008] Preferably, an elastic element is fixedly connected to the top of the positioning plate, and one end of the elastic element is installed on one side of the slide plate.

[0009] Preferably, the processing box is provided with a partition inside, and the bottom of the partition is fixedly connected to the surface of the load-bearing plate.

[0010] Preferably, the top of the load-bearing plate is provided with two sets of limiting components. One set of the limiting components is fixedly connected to the surface of the load-bearing plate, and the other set of the limiting components includes a limiting box. The limiting box is provided with a clamping block inside, and the clamping block is connected to a knob through a threaded rod.

[0011] Preferably, a sliding rod is fixedly connected to the surface of the load-bearing plate, and the limiting component is slidably connected to the surface of the sliding rod.

[0012] Preferably, a storage box is slidably connected to the bottom of the load-bearing plate, and the storage box and the leak plate are symmetrically positioned vertically.

[0013] The advantages of this utility model are: This invention uses a motor as the power source for the dust removal component, which is fixed to the bottom of the positioning plate. Its output end is connected to an adjustment plate. The rotation of the motor provides power for the movement of the entire component. One end of the adjustment plate is connected to the motor, and the other end is movably connected to the vertical plate. When the motor starts, the adjustment plate rotates with the motor output shaft. Through the movable connection with the vertical plate, the rotational motion is converted into the reciprocating linear motion of the vertical plate. The vertical plate is fixed to the bottom of the slide plate and receives the reciprocating motion force transmitted by the adjustment plate, causing the slide plate to slide horizontally back and forth in the through hole of the positioning plate. The slide plate passes through the surface of the positioning plate and can slide freely along the through direction of the positioning plate. Its function is to support the fan and move synchronously with the vertical plate, thereby driving the fan to change position. During the reciprocating movement, the airflow coverage range is expanded to ensure that the debris on the surface of the stencil and the corners inside the processing box can be blown to the hole of the stencil, avoiding the accumulation of debris that affects the cutting accuracy or contaminates the device. Attached Figure Description

[0014] To more clearly illustrate the technical solutions in the embodiments of this utility model or the prior art, the drawings used in the description of the embodiments or the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments of this utility model. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort.

[0015] Figure 1 This is a three-dimensional structural diagram of the present invention; Figure 2 This is a cross-sectional structural diagram of the present invention; Figure 3This is a schematic diagram of the structure and installation of the dust removal component of this utility model; Figure 4 This is a schematic diagram of the installation of the limiting component structure of this utility model.

[0016] In the diagram: 1. Load-bearing plate; 2. Processing box; 3. Cylinder; 4. Lifting plate; 5. Telescopic shaft; 6. Partition; 7. Slotted plate; 8. Dust removal assembly; 81. Positioning plate; 82. Slide plate; 83. Motor; 84. Vertical plate; 85. Adjusting plate; 86. Fan; 87. Elastic component; 9. Limiting assembly; 91. Limiting box; 92. Clamping block; 93. Knob; 94. Slide rod; 10. Storage box; 11. Load-bearing frame; 12. Cutting part. Detailed Implementation

[0017] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the scope of protection of the present utility model.

[0018] The following is in conjunction with the appendix Figure 1-4 This application will be described in further detail. This application discloses a pre-processing device for lead-sealed steel wire. (Refer to...) Figure 1 and Figure 4 A lead-sealed steel wire pre-processing device includes a load-bearing plate 1, a processing box 2 fixedly connected to the top of the load-bearing plate 1, load-bearing frames 11 fixedly connected to the bottom four sides of the load-bearing plate 1, a cylinder 3 fixedly connected to the top of the processing box 2, a lifting plate 4 connected to the output end of the cylinder 3, a cutting component 12 installed at the bottom of the lifting plate 4, a squeegee 7 fixedly connected to the surface of the load-bearing plate 1, and a dust removal component 8 installed inside the processing box 2.

[0019] The dust removal assembly 8 includes a positioning plate 81, a sliding plate 82 extending through the surface of the positioning plate 81, a vertical plate 84 fixedly connected to the bottom of the sliding plate 82, an adjusting plate 85 movably connected to the vertical plate 84, a motor 83 connected to one end of the adjusting plate 85, one end of the motor 83 fixedly connected to the bottom of the positioning plate 81, and a fan 86 fixedly connected to the surface of the sliding plate 82.

[0020] The load-bearing plate 1 serves as the supporting base, with the processing box 2, the perforated plate 7, and other core components fixed at the top. The bottom is connected to the ground via a load-bearing frame 11, providing a stable installation platform for the entire device and ensuring that the device does not shake during cutting operations. The processing box 2 encloses the cutting piece 12, the perforated plate 7, and other core components, preventing debris from splashing outside the device during cutting and protecting the operator's safety. It also reduces the entry of external dust and debris into the processing area, avoiding interference with the wire cutting accuracy. The cylinder 3, as the power source, is fixed to the top of the processing box 2. Through the extension and retraction of its output end, it drives the lifting plate 4 to move up and down, thereby controlling the lifting and lowering of the cutting piece 12. The lifting plate 4 connects the cylinder 3 and the cutting piece 12, transmitting the power from the cylinder 3 to the cutting piece 12, achieving vertical movement of the cutting piece 12 and ensuring precise control of the cutting action. Driven by the cylinder 3, the cutting piece 12 descends with the lifting plate 4, contacting the wire placed on the perforated plate 7 and cutting it to a preset length, completing the core pre-processing step of the lead-sealed wire. The perforated plate 7 serves as the direct supporting platform during wire cutting. The platform has a steel wire to be cut placed on its surface to ensure the wire remains stable during cutting. Simultaneously, the holes and gaps on its surface guide the debris generated during cutting, preventing debris accumulation in the cutting area from affecting subsequent cutting. The rotation of motor 83 provides power for the movement of the entire assembly. One end of the adjusting plate 85 is connected to motor 83, and the other end is movably connected to vertical plate 84. When motor 83 starts, adjusting plate 85 rotates with the output shaft of motor 83, converting the rotational motion into reciprocating linear motion of vertical plate 84. Receiving the reciprocating force transmitted by adjusting plate 85, it drives slide plate 82 to slide horizontally back and forth within the through hole of positioning plate 81. Slide plate 82 passes through the surface of positioning plate 81 and can slide freely along the through direction of positioning plate 81. Its function is to support fan 86 and move synchronously with vertical plate 84, thereby changing the position of fan 86. During the reciprocating movement, the airflow coverage is expanded, ensuring that debris on the surface of the sprue plate 7 and in the corners inside the processing box 2 is blown to the holes of sprue plate 7, preventing debris accumulation from affecting cutting accuracy or contaminating the device.

[0021] Reference Figure 1 and Figure 4 The top two sides of the lifting plate 4 are fixedly connected to the telescopic shaft 5. The top of the telescopic shaft 5 is fixedly connected to the inner top wall of the processing box 2. When the cylinder 3 drives the lifting plate 4 to move up and down, the telescopic shaft 5 will extend and retract synchronously with the lifting plate 4, restricting the lifting plate 4 to move only in the vertical direction, and preventing it from shifting or tilting to the left or right due to uneven force or processing vibration.

[0022] Reference Figure 1 and Figure 4An elastic element 87 is fixedly connected to the top of the positioning plate 81. One end of the elastic element 87 is installed on one side of the slide plate 82. The elastic element 87 absorbs the impact through its own elastic deformation. When the slide plate 82 moves to one side, the elastic element 87 is stretched or compressed, converting kinetic energy into elastic potential energy. When it moves in the opposite direction, the elastic potential energy is released, slowly offsetting the inertial force, thereby reducing the hard collision between the slide plate 82 and the positioning plate 81 and extending the service life of the components.

[0023] Reference Figure 1 and Figure 4 The processing box 2 is equipped with a partition 6 inside. The bottom of the partition 6 is fixedly connected to the surface of the load-bearing plate 1. The partition 6 can block the blown debris and prevent the debris from exceeding the range of the strainer 7, thus affecting the subsequent use effect.

[0024] Reference Figure 1 and Figure 4 Two sets of limiting components 9 are provided on the top of the load-bearing plate 1. One set of limiting components 9 is fixedly connected to the surface of the load-bearing plate 1, and the other set of limiting components 9 includes a limiting box 91. A clamping block 92 is provided inside the limiting box 91. The clamping block 92 is connected to a knob 93 through a threaded rod. By rotating the knob 93, the threaded rod drives the clamping block 92 to move laterally inside the limiting box 91. Then, one set of limiting components 9 is slid to adjust the distance between the two sets of limiting components 9, which makes it easier to straighten the lead seal steel wire and facilitate subsequent processing operations.

[0025] Reference Figure 1 and Figure 4 A slide rod 94 is fixedly connected to the surface of the load-bearing plate 1, and a limiting component 9 is slidably connected to the surface of the slide rod 94. By using the slide rod 94, the stability of the limiting component 9 during the sliding process is ensured, and the deviation during the sliding process is avoided, which would affect the subsequent use effect.

[0026] Reference Figure 1 and Figure 4 A storage box 10 is slidably connected to the bottom of the load-bearing plate 1. The storage box 10 and the drain plate 7 are symmetrical. By using the storage box 10, the waste material is ensured to fall directly into the storage box 10 under the action of gravity, avoiding the waste material from falling below the load-bearing plate 1 or to other parts of the device, reducing cleaning costs, and preventing metal debris from polluting the processing environment or scratching the equipment.

[0027] Working principle: Motor 83, serving as the power source for the dust removal assembly 8, is fixed to the bottom of the positioning plate 81. Its output end is connected to the adjusting plate 85. The rotational motion of motor 83 provides power for the movement of the entire assembly. One end of the adjusting plate 85 is connected to motor 83, and the other end is movably connected to vertical plate 84. When motor 83 starts, adjusting plate 85 rotates with the output shaft of motor 83. Through its movable connection with vertical plate 84, the rotational motion is converted into the reciprocating linear motion of vertical plate 84. Vertical plate 84 is fixed to the bottom of sliding plate 82, receiving the reciprocating force transmitted by adjusting plate 85, thus driving sliding plate 82 to move horizontally within the through hole of positioning plate 81. The sliding plate 82 passes through the surface of the positioning plate 81 and can slide freely along the through direction of the positioning plate 81. Its function is to support the fan 86 and move synchronously with the vertical plate 84, thereby driving the fan 86 to change position. During the reciprocating movement, the airflow coverage range is expanded, ensuring that the debris on the surface of the sprue plate 7 and the corners inside the processing box 2 can be blown to the holes of the sprue plate 7, avoiding debris accumulation that affects cutting accuracy or contaminates the device. The storage box 10 ensures that the waste falls directly into the storage box 10 under the action of gravity, preventing the waste from scattering under the load-bearing plate 1 or other parts of the device, reducing cleaning costs, and preventing metal debris from contaminating the processing environment or scratching the equipment.

[0028] The foregoing has shown and described the basic principles, main features, and advantages of this utility model. Those skilled in the art should understand that this utility model is not limited to the above embodiments. The embodiments and descriptions in the specification are merely illustrative of the principles of this utility model. Various changes and modifications can be made to this utility model without departing from its spirit and scope, and all such changes and modifications fall within the scope of the claimed utility model.

Claims

1. A pre-processing device for lead-sealed steel wire, characterized in that: The assembly includes a load-bearing plate (1), a processing box (2) is fixedly connected to the top of the load-bearing plate (1), a load-bearing frame (11) is fixedly connected to the bottom of the load-bearing plate (1) on all four sides, a cylinder (3) is fixedly connected to the top of the processing box (2), a lifting plate (4) is connected to the output end of the cylinder (3), a cutting piece (12) is installed at the bottom of the lifting plate (4), a strainer (7) is fixedly connected to the surface of the load-bearing plate (1), and a dust removal assembly (8) is installed inside the processing box (2). The dust removal assembly (8) includes a positioning plate (81), a sliding plate (82) extending through the surface of the positioning plate (81), a vertical plate (84) fixedly connected to the bottom of the sliding plate (82), an adjusting plate (85) movably connected to the vertical plate (84), a motor (83) connected to one end of the adjusting plate (85), one end of the motor (83) fixedly connected to the bottom of the positioning plate (81), and a fan (86) fixedly connected to the surface of the sliding plate (82).

2. The lead-sealing steel wire pre-processing device according to claim 1, characterized in that: The top two sides of the lifting plate (4) are fixedly connected to telescopic shafts (5), and the top of the telescopic shafts (5) is fixedly connected to the inner top wall of the processing box (2).

3. The lead-sealing steel wire pre-processing device according to claim 1, characterized in that: An elastic element (87) is fixedly connected to the top of the positioning plate (81), and one end of the elastic element (87) is installed on one side of the slide plate (82).

4. The lead-sealing steel wire pre-processing device according to claim 1, characterized in that: The processing box (2) is equipped with a partition (6) inside, and the bottom of the partition (6) is fixedly connected to the surface of the load-bearing plate (1).

5. The lead-sealing steel wire pre-processing device according to claim 1, characterized in that: The top of the load-bearing plate (1) is provided with two sets of limiting components (9). One set of the limiting components (9) is fixedly connected to the surface of the load-bearing plate (1), and the other set of the limiting components (9) includes a limiting box (91). The limiting box (91) is provided with a clamping block (92) inside. The clamping block (92) is connected to a knob (93) through a threaded rod.

6. The lead-sealing steel wire pre-processing device according to claim 5, characterized in that: The surface of the load-bearing plate (1) is fixedly connected to a slide rod (94), and the limiting component (9) is slidably connected to the surface of the slide rod (94).

7. The lead-sealing steel wire pre-processing device according to claim 1, characterized in that: The bottom of the load-bearing plate (1) is slidably connected to a storage box (10), and the storage box (10) and the drain plate (7) are symmetrical.

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