Split type flange splicing and welding platform device

CN224725342UActive Publication Date: 2026-09-08YANTAI XINHAI MINING MACHINERY CO LTD
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Patent Information

Application Number
CN202522203424.4
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-10-18
Publication Date
2026-09-08
Estimated Expiration
2035-10-18

AI Technical Summary

Technical Problem

[0002]直径为1-6米的大型法兰,在生产加工中需要将若干个拼接成大型法兰的弧形板进行焊接,由于大型法兰体积较大,在顶面焊接完成后需要进行翻转对背面对应焊接位置进行背面焊接,大型法兰在正面焊接完成翻面的过程中容易变形或者损坏已有焊接,因此研发一款分体式法兰拼接焊接平台装置是至关重要的

Benefits of technology

1、本申请通过平台对弧形板进行固定,通过平台结合支架体实现快速有效的翻转,弧形板与平台的固定连接有效避免了大型法兰在翻转过程中变形和损坏的问题;

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Abstract

The utility model relates to a split type flange splicing and welding platform device belongs to split type flange splicing and welding technical field, including the platform for fixing a plurality of arc plate, the support body of fixed connection is equipped below the platform, a plurality of welding slots for welding adjacent arc plate are equipped on the platform, the arc plate is fixed through the platform, and the quick and effective overturn is realized through the platform combination support body, and the fixed connection of arc plate and platform effectively avoids the problem that large flange is deformed and damaged in the overturning process, the back welding is carried out to the butt joint of adjacent arc plate through the welding slot, and the quick welding of large flange front and back is realized, the splicing and welding work of large flange of 1-6 meters can be quickly completed through the effective support of the two symmetrical rib plate to the both sides of welding slot.
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Description

Technical Field

[0001] This utility model relates to a split flange splicing and welding platform device, belonging to the field of split flange splicing and welding technology. Background Technology

[0002] Large flanges with diameters of 1-6 meters require the welding of several arc-shaped plates to form a large flange during production. Due to the large size of the large flange, after the top surface is welded, it needs to be flipped over to perform back welding on the corresponding welding positions on the back. During the flipping process after the front welding is completed, the large flange is prone to deformation or damage to the existing welds. Therefore, it is crucial to develop a split flange splicing and welding platform device. Utility Model Content

[0003] This utility model addresses the shortcomings of the existing technology by providing a split flange splicing and welding platform device.

[0004] The technical solution of this utility model to solve the above-mentioned technical problems is as follows: A split-type flange splicing welding platform device includes a platform for fixing several arc-shaped plates, a support body fixedly connected below the platform, and several welding grooves for welding adjacent arc-shaped plates on the platform.

[0005] Furthermore, the platform is provided with connection holes for fixing the arc-shaped plate, and the connection holes are located on both sides of the welding groove.

[0006] Furthermore, the connecting holes are arranged in a circular array around the center of the platform, with the center of the platform coinciding with the center of the flange, and the distance between the connecting holes and the center of the flange is 0.4-31m.

[0007] Furthermore, the arc-shaped plate is detachably connected to the connection holes on both sides of the welding groove via a fixing buckle.

[0008] Furthermore, the welding grooves are arranged in a ring around the center of the platform, with the center of the platform coinciding with the center of the flange, and the distance between the welding grooves and the center of the flange is 0.3-32m.

[0009] Furthermore, each side of the support body is provided with at least two fixedly connected lifting lugs.

[0010] Furthermore, a support reinforcement body is provided below the platform to support the platform, and the edge of the support reinforcement body is fixedly connected to the bracket body.

[0011] Furthermore, the supporting reinforcement body includes a central support frame fixedly connected to the bottom center of the platform. Several sets of symmetrically arranged stiffeners are provided between the central support frame and the inner edge of the support body. The symmetrical stiffeners are located on both sides of the support welding groove.

[0012] Compared with the prior art, the beneficial effects of this utility model are: 1. This application uses a platform to fix the arc plate, and the platform combined with the support body enables quick and effective flipping. The fixed connection between the arc plate and the platform effectively avoids the problem of deformation and damage of large flanges during the flipping process. 2. The back side of the joint between adjacent arc-shaped plates is welded by the welding groove, realizing rapid welding of the front and back sides of large flanges; 3. This application can be used to quickly complete the splicing and welding of large flanges ranging from 1 to 6 meters; 4. The welding groove is effectively supported by two symmetrical stiffeners. Attached Figure Description

[0013] Figure 1 This is a three-dimensional structural view of the present invention.

[0014] Figure 2 This is a partial structural schematic diagram of the present invention.

[0015] Figure 3 This is a top view of the structure of this utility model.

[0016] Figure 4 This is a top view of another structure of this utility model.

[0017] In the diagram, 1 is the support frame; 2 is the platform; 3 is the welding groove; 4 is the connecting hole; 5 is the lifting lug; 6 is the central support frame; 7 is the fixing buckle; 8 is the arc plate; and 9 is the stiffening plate. Detailed Implementation

[0018] The principles and features of this utility model are described below with reference to the accompanying drawings. The examples given are only for explaining this utility model and are not intended to limit the scope of this utility model.

[0019] like Figures 1-4As shown, a split-type flange splicing and welding platform device includes a platform 2 for fixing several arc-shaped plates 8, a fixedly connected support body 1 below the platform 2, and several welding grooves 3 for welding adjacent arc-shaped plates 8. In application, six arc-shaped plates 8 are first spliced ​​and arranged on the platform 2, with adjacent arc-shaped plates 8 butt-jointed on the welding grooves 3. The arc-shaped plates 8 are fixed to the platform 2 by a fixing structure. After front welding of the butt joints of adjacent arc-shaped plates 8, the support body 1 and platform 2 are flipped to the back of the platform using an overhead crane or other equipment capable of lifting the support body 1 (the overhead crane or lifting equipment is existing equipment used to assist in the front-to-back flipping of this application). At this time, the front of the arc-shaped plates 8 and platform 2 can be placed on other platforms, bodies, or other supports. The butt joints of adjacent arc-shaped plates 8 are then welded to the back using the welding grooves 3, achieving rapid front-to-back welding of large flanges. The platform 2 combined with the support body 1 achieves rapid and effective flipping, and the fixed connection between the arc-shaped plates 8 and platform 2 effectively avoids the problem of deformation and damage to large flanges during the flipping process.

[0020] The platform 2 is provided with connecting holes 4 for fixing the arc-shaped plate 8, and the connecting holes 4 are located on both sides of the welding groove 3. The fixing structure is detachably connected to the connecting holes 4 by bolts to ensure that the arc-shaped plate 8 is effectively fixed to the platform 2.

[0021] The connecting holes 4 are arranged in a ring around the center of platform 2, with the center of platform 2 coinciding with the center of the flange. The distance between the connecting holes 4 and the center of the flange is 0.4-31m. This application can be used to quickly complete the splicing and welding of large flanges ranging from 1 to 6 meters.

[0022] The arc-shaped plate 8 is detachably connected to the connection holes 4 on both sides of the welding groove 3 via the fixing buckle 7.

[0023] The welding grooves 3 are arranged in a ring around the center of the platform 2, with the center of the platform 2 coinciding with the center of the flange. The distance between the welding grooves 3 and the center of the flange is 0.3-32m.

[0024] Each side of the support body 1 is provided with at least two fixedly connected lifting lugs 5.

[0025] The platform 2 is provided with a support reinforcement body below it, and the edge of the support reinforcement body is fixedly connected to the bracket body 1.

[0026] The supporting structure includes a central support frame 6 fixedly connected to the central bottom surface of the platform 2. Several sets of symmetrically arranged stiffening plates 9 are provided between the central support frame 6 and the inner edge of the support body 1. These symmetrical stiffening plates 9 are located on both sides of the supporting welding groove 3. The symmetrical stiffening plates 9 support both sides of the welding groove 3. The central support frame 6 effectively supports the central part of the platform 2.

[0027] This application uses platform 2 to fix the arc plate 8, and the platform 2 combined with the support body 1 to achieve rapid and effective flipping. The fixed connection between the arc plate 8 and platform 2 effectively avoids the problem of deformation and damage of large flanges during flipping. The welding groove 3 is used to perform back welding at the joint of adjacent arc plates 8, realizing rapid welding of the front and back sides of large flanges. This application can be used to quickly complete the splicing and welding of large flanges of 1-6 meters. The two symmetrical stiffening plates 9 provide effective support on both sides of the welding groove 3.

[0028] The above description is only a preferred embodiment of the present utility model and is not intended to limit the present utility model. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of the present utility model should be included within the protection scope of the present utility model.

Claims

1. A split-type flange splicing and welding platform device, characterized in that: It includes a platform (2) for fixing several arc plates (8), a support body (1) for fixed connection is provided below the platform (2), and several welding grooves (3) for welding adjacent arc plates (8) are provided on the platform (2).

2. The split-type flange splicing and welding platform device according to claim 1, characterized in that: The platform (2) is provided with connection holes (4) for fixing the arc plate (8), and the connection holes (4) are located on both sides of the welding groove (3).

3. The split-type flange splicing and welding platform device according to claim 2, characterized in that: The connecting holes (4) are arranged in a ring around the center of the platform (2), the center of the platform (2) coincides with the center of the flange, and the distance between the connecting holes (4) and the center of the flange is 0.4-31m.

4. The split-type flange splicing and welding platform device according to claim 2, characterized in that: The arc plate (8) is detachably connected to the connecting holes (4) on both sides of the welding groove (3) via a fixing buckle (7).

5. The split-type flange splicing and welding platform device according to claim 1, characterized in that: The welding grooves (3) are arranged in a ring around the center of the platform (2), with the center of the platform (2) coinciding with the center of the flange. The distance between the welding grooves (3) and the center of the flange is 0.3-32m.

6. The split-type flange splicing and welding platform device according to any one of claims 1-5, characterized in that: Each of the support body (1) is provided with at least two fixedly connected lifting lugs (5).

7. The split flange splicing and welding platform device according to any one of claims 1-5, characterized in that: The platform (2) is provided with a support reinforcement body for supporting the platform (2) below, and the edge of the support reinforcement body is fixedly connected to the bracket body (1).

8. The split flange splicing and welding platform device according to claim 7, characterized in that: The supporting reinforcement body includes a central support frame (6) fixedly connected to the central bottom surface of the platform (2). Several sets of symmetrically arranged stiffeners (9) are provided between the central support frame (6) and the inner edge of the support body (1). The symmetrical stiffeners (9) are located on both sides of the support welding groove (3).