A vehicle intelligent load mass detection system

CN224731398UActive Publication Date: 2026-09-08ANHUI WOTIAN SENSING TECHNOLOGY CO LTD
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Patent Information

Application Number
CN202522318492.5
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-10-31
Publication Date
2026-09-08
Estimated Expiration
2035-10-31

AI Technical Summary

Technical Problem

[0003]现有地磅采用电流输出型压力传感器输出负载测量信号,通过控制器转换成负载信号,由于仪表显示,功能单一,电流输出信号易受电磁干扰,需采用屏蔽线缆,成本较高,同时由于传感器数据需要经过模拟电阻和显示仪表的处理,当模拟电阻和显示仪表出现故障时,使用者无从得知,影响地磅测量的数据

Benefits of technology

[0015] Compared with the prior art, the beneficial effects of the present invention include: the voltage output type sensor avoids the influence of electrical equipment on the sensor in the vehicle, ensuring stable data transmission of the sensor; at the same time, the error controller acquires various data, processes the data, and can detect the working status of the sensor, analog resistor, and display instrument, thereby obtaining the working status of the sensor, analog resistor, and display instrument and handling faults in a timely manner.

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Abstract

The present application provides a kind of vehicle intelligent load quality detection system, comprising: multiple sensors obtain surface weight data, data is delivered to display instrument, display instrument processes the data of multiple sensors, obtains overall weight data;Sensor is connected with cylinder, cylinder exerts pressure on sensor, sensor data is displayed on display instrument, obtains the weight data of each sensor and overall weight data, avoid the influence of electrical equipment on sensor on vehicle through voltage output type sensor, ensure the stable transmission of sensor data, while error controller obtains various data, processes data, can detect the working state of sensor, analog resistance and display instrument, thereby obtain the working condition of sensor, analog resistance and display instrument, and handle fault in time.
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Description

Technical Field

[0001] This invention relates to the field of weighbridges, and more particularly to a vehicle intelligent load quality detection system. Background Technology

[0002] Weighbridges use multiple sensors to measure the weight of loaded vehicles. The weight data from these sensors is transmitted to a display instrument, which then shows the final weight of the loaded vehicle.

[0003] Existing weighbridges use current-output type pressure sensors to output load measurement signals, which are then converted into load signals by a controller. Due to the limited functionality of the instrument display, the current output signal is susceptible to electromagnetic interference, requiring shielded cables, which increases costs. Furthermore, since the sensor data needs to be processed by analog resistors and display instruments, users are unaware of any malfunctions in these instruments, affecting the weighbridge's measurement data. Summary of the Invention

[0004] The technical problem to be solved by the present invention is to overcome the defects of the existing technology. The present invention proposes a vehicle intelligent load quality detection system.

[0005] To solve the above-mentioned technical problems, the technical solution adopted by the present invention is: a vehicle intelligent load mass measurement method, comprising: multiple sensors acquiring surface weight data, transmitting the data to a display instrument, and the display instrument processing the data from the multiple sensors to obtain total weight data; The sensor is connected to the cylinder, the cylinder applies pressure to the sensor, and the sensor data is displayed on the instrument panel to obtain the weight data of each sensor and the total weight data.

[0006] Preferably, the sensor is a voltage output type sensor.

[0007] Preferably, the display instrument is a comprehensive display instrument that can display the weight data of each sensor and the overall weight data after data processing.

[0008] Preferably, the measurement system further includes multiple voltmeters, each individually connected to a multiple sensor, and the voltmeters display the voltage values ​​output by the sensors.

[0009] Preferably, the measurement system further includes an analog resistor, which is connected to both the sensor and the display instrument to balance the sensor's position and sensor line losses.

[0010] Preferably, the measurement system further includes an error controller, which is connected to the sensor, cylinder, voltmeter, analog resistor and display instrument to acquire theoretical data of the pressure of the cylinder on the sensor, voltmeter data, analog resistor data and display instrument data.

[0011] Preferably, the error controller processes the voltmeter data, compares the processed voltmeter data with the data from various sensors on the display instrument, and determines the working status of the analog resistor. Theoretical data on the pressure of the cylinder against the sensor is obtained, the pressure data is processed, and the processed theoretical data is compared with the total weight data displayed on the instrument to determine the working status of the instrument.

[0012] Secondly, the present invention provides a vehicle intelligent load mass calibration and detection system, based on the aforementioned vehicle intelligent load mass measurement method. The cylinder module is used to apply pressure to the sensor; The sensor module is used to acquire pressure data on the sensor surface; The analog resistance module processes the pressure data from the sensor module based on the sensor's location and the sensor's circuit losses. The display instrument module processes the data processed by the analog resistance module again, and the processed data is displayed on the instrument. The voltmeter module acquires the voltage data output by the sensor. The error controller module acquires theoretical data of the pressure applied by the cylinder module to the sensor, voltmeter data, analog resistance data, and display data of the display instrument. It then compares the data to determine the working status of the sensor module, analog resistance module, and display instrument module.

[0013] Thirdly, the present invention provides an electronic device, comprising: Memory and processor; The memory is used to store computer-executable instructions, and the processor is used to execute the computer-executable instructions, which, when executed by the processor, implement the steps of the vehicle intelligent load mass measurement method.

[0014] Fourthly, the present invention provides an electronic device, comprising: A computer-readable storage medium storing computer-executable instructions that, when executed by a processor, implement the steps of the vehicle intelligent load mass measurement method.

[0015] Compared with the prior art, the beneficial effects of the present invention include: the voltage output type sensor avoids the influence of electrical equipment on the sensor in the vehicle, ensuring stable data transmission of the sensor; at the same time, the error controller acquires various data, processes the data, and can detect the working status of the sensor, analog resistor, and display instrument, thereby obtaining the working status of the sensor, analog resistor, and display instrument and handling faults in a timely manner. Attached Figure Description

[0016] The disclosure of this invention is illustrated with reference to the accompanying drawings. It should be understood that the drawings are for illustrative purposes only and are not intended to limit the scope of protection of this invention. In the drawings, the same reference numerals are used to refer to the same parts. Wherein: Figure 1 The illustration shows a schematic diagram of a vehicle intelligent load mass measurement method according to an embodiment of the present invention. Detailed Implementation

[0017] It is readily understood that, based on the technical solution of this invention, those skilled in the art can propose various interchangeable structural methods and implementations without altering the essential spirit of the invention. Therefore, the following detailed embodiments and accompanying drawings are merely illustrative examples of the technical solution of this invention and should not be considered as the entirety of the invention or as limitations or restrictions on the technical solution of this invention.

[0018] Example 1 According to one embodiment of the present invention, Figure 1 The diagram illustrates a method for measuring the intelligent load mass of a vehicle. The vehicle is parked on a sensor surface, and the weight data at various locations is acquired through the sensors. The weight data is processed by an analog resistor, which is adjusted based on the sensor's position and the length of the wiring on the sensor surface. The processed data is then transmitted to a display instrument, which displays the data from each sensor and the total weight data after processing the data from each sensor.

[0019] The sensor is a voltage output type sensor, which has strong anti-interference ability. The display instrument is a comprehensive display instrument that can display the weight data of each sensor and the total weight data after data processing. Multiple voltmeters are connected to multiple sensors individually, and the voltmeters display the voltage values ​​output by the sensors.

[0020] The error controller is connected to the sensor, cylinder, voltmeter, analog resistor, and display instrument to acquire the pressure data from the cylinder to the sensor, the voltmeter data, the analog resistor data, and the display instrument data.

[0021] The error controller processes the voltmeter data to obtain the sensor's weighing data. (1) Where: W is the weighing data from the sensor; V out It is the voltage data from the voltmeter; V offset It is the zero-point output voltage, that is, the voltage value of the sensor when it is unloaded; S is the sensitivity coefficient of the sensor.

[0022] The weighing data from the sensor is compared with the pressure data from the cylinder on the sensor; (2) Where: α is the proportionality coefficient; W is the weighing data of the sensor; W pressure It is the pressure data of the cylinder on the sensor; Determine the working status of the sensor; The sensor works normally when α ≤ 0.1%. When 0.1% < α ≥ 0.2%, the sensor error is too large, and the sensor needs to be adjusted. When α > % , the sensor error is too large, and the sensor should be replaced.

[0023] The voltmeter data is acquired and combined with the analog resistance data to obtain the theoretical display data. The processed theoretical display data is compared with the sensor data displayed on the instrument, and the working status of the instrument is determined by the theoretical display data.

[0024] (3) Where: V out This is voltmeter data processed using analog resistors; V sensor For voltmeter data; R pot For analog resistance data; R source This is the internal resistance of the voltmeter.

[0025] V out Substitute the data back into formula (1) to calculate the theoretically displayed sensor data. Compare this data with the sensor data displayed on the existing display instrument. If the data are consistent, it indicates that the analog resistor is working normally.

[0026] The theoretical sensor data of each sensor is added together to obtain the total weight of the vehicle. This data is then compared with the total weight data displayed on the existing instrument panel. If the data match, it indicates that the instrument panel is working properly.

[0027] Example 2 A vehicle intelligent load quality calibration and detection system The cylinder module is used to apply pressure to the sensor; The sensor module is used to acquire pressure data on the sensor surface; The analog resistance module processes the pressure data from the sensor module based on the sensor's location and the sensor's circuit losses. The display instrument module processes the data processed by the analog resistance module again, and the processed data is displayed on the instrument. The voltmeter module acquires the voltage data output by the sensor. The error controller module acquires theoretical data of the pressure applied by the cylinder module to the sensor, voltmeter data, analog resistance data, and display data of the display instrument. It then compares the data to determine the working status of the sensor module, analog resistance module, and display instrument module.

[0028] This embodiment also provides an electronic device, including: Memory and processor; The memory is used to store computer-executable instructions, and the processor is used to execute the computer-executable instructions, which, when executed by the processor, implement the steps of the vehicle intelligent load mass measurement method.

[0029] This embodiment also provides a computer-readable storage medium storing computer-executable instructions that, when executed by a processor, implement the steps of a vehicle intelligent load mass measurement method.

[0030] The technical scope of this invention is not limited to the content described above. Those skilled in the art can make various modifications and variations to the above embodiments without departing from the technical concept of this invention, and all such modifications and variations should fall within the protection scope of this invention.

Claims

1. A vehicle intelligent load quality detection system, characterized in that, include: Cylinder module, sensor module, analog resistor module, and display instrument module; as well as, The voltmeter module acquires the voltage data output by the sensor. The error controller module acquires pressure data from the cylinder to the sensor, voltmeter data, analog resistance data, and display data from the instrument panel. It processes and compares the data to determine the operating status of the sensor module, analog resistance module, and display instrument module.

2. The vehicle intelligent load quality detection system according to claim 1, characterized in that, The cylinder module is used to apply pressure to the sensor.

3. The vehicle intelligent load quality detection system according to claim 2, characterized in that, The sensor module is used to acquire pressure data on the sensor surface.

4. The vehicle intelligent load quality detection system according to claim 3, characterized in that, The analog resistor module processes the pressure data from the sensor module based on the sensor's location and the sensor's line loss.

5. The vehicle intelligent load quality detection system according to claim 4, characterized in that, The display instrument module processes the data processed by the analog resistance module again, and the processed data is displayed on the instrument.