Efficient feeding type material mixing machine
Patent Information
- Application Number
- CN202522185187.3
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-10-16
- Publication Date
- 2026-09-11
- Estimated Expiration
- 2035-10-16
AI Technical Summary
传统物料混合机普遍存在以下技术短板:一方面,混合效率不足:传统设备多采用单一搅拌结构,搅拌范围有限且流场分布不均,难以快速实现不同物料的均匀混合,尤其对颗粒度差异大、粘度高的物料,常出现混合死角,导致批次质量波动
通过电机一驱动转轴及混合搅拌板,并配合旋转连接件,实现了混合罐内物料的高效搅拌与充分均匀混合,消除搅拌死角,缩短混合时间。
Smart Images

Figure CN224736218U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of mixers, and in particular to a high-efficiency feeding material mixer. Background Technology
[0002] In the field of material mixing and processing, efficient and stable mixing and conveying equipment is crucial for ensuring production efficiency and product quality. Traditional material mixers generally suffer from the following technical shortcomings: Firstly, insufficient mixing efficiency: Traditional equipment often uses a single stirring structure, resulting in a limited mixing range and uneven flow field distribution. This makes it difficult to quickly achieve uniform mixing of different materials, especially for materials with large particle size differences and high viscosity, often leading to mixing dead zones and batch quality fluctuations. Secondly, inefficient feeding control: The flow of mixed materials relies on gravity or simple valve control, lacking a precise adjustment mechanism. This makes it difficult to flexibly control the discharge speed according to the needs of subsequent processes. The feeding process often uses open conveying, which easily causes material spillage and leakage, polluting the environment and resulting in material waste.
[0003] In addition, the equipment has low integration: the mixing and feeding functions are independent of each other, requiring manual intervention to connect the processes, making it impossible to achieve automated continuous operation from mixing to conveying, which increases labor costs and reduces production efficiency. Utility Model Content
[0004] The purpose of this invention is to provide a high-efficiency feeding material mixer to solve the problems mentioned in the background art.
[0005] To achieve the above objectives, this utility model provides the following technical solution: a high-efficiency feeding material mixer, including a mixing tank, a mixing mechanism inside the mixing tank, a guide hopper below the mixing tank, a flow control mechanism inside the guide hopper, and a feeding mechanism below the guide hopper.
[0006] As a preferred embodiment of the present invention, the mixing mechanism includes a motor, which is located at the top of the mixing tank. The output end of the motor is connected to a rotating shaft, which extends to the bottom of the mixing tank. A sealed bearing is provided at the connection between the top of the rotating shaft and the mixing tank. A rotating connector is movably provided at the bottom of the rotating shaft, and a mixing and stirring plate is provided on the rotating shaft.
[0007] In a preferred embodiment of this utility model, the flow control mechanism includes a support frame disposed inside the guide hopper. A servo motor is mounted on the support frame, and a protective shell is provided on the outside of the servo motor. A flow baffle is connected to the output end of the servo motor, and a flow bottom plate is provided above the flow baffle. The flow bottom plate is located at the bottom of the mixing tank, and the rotary connector is connected to the top of the mixing tank. A flow groove is provided on the flow bottom plate, and the flow baffle corresponds to the flow groove.
[0008] In a preferred embodiment of this utility model, the feeding mechanism includes a guide cylinder, the input end of which is connected to the output end of the guide hopper, a second motor is provided at one end of the guide cylinder, a transmission rod is connected to the output end of the second motor, a screw rod is connected to the other end of the transmission rod, both ends of the screw rod are rotatably connected to both ends of the guide cylinder, and a discharge trough is provided below the end of the guide cylinder away from the second motor.
[0009] As a preferred embodiment of the present invention, the top of the mixing tank is provided with a feed pipe, and a sealing cap is provided on the feed pipe, the sealing cap being hinged to the feed pipe.
[0010] Compared with the prior art, the above-mentioned technical solution of this type has the following beneficial technical effects: By using a motor to drive the rotating shaft and mixing plate, and in conjunction with the rotating connector, the material in the mixing tank is efficiently stirred and thoroughly mixed, eliminating dead zones and shortening the mixing time.
[0011] By controlling the rotation of the baffle plate with a servo motor, it can be precisely matched with the flow channel, thus enabling flexible adjustment of the material flow speed. The material flow rate can be controlled according to different production needs to avoid blockage or flow interruption.
[0012] The transmission rod and screw are driven by motor 2 to rotate inside the guide cylinder, which realizes stable and continuous material conveying. The feeding speed can be controlled by adjusting the motor speed to ensure efficient connection with subsequent processes.
[0013] Through the design of sealing structures such as the feed pipe sealing cover and sealing bearing, material leakage and dust prevention are achieved during equipment operation, improving the working environment. At the same time, the integrated design of the mixing mechanism, flow control mechanism and feeding mechanism realizes automated continuous operation from mixing to conveying, reducing manual intervention and improving production efficiency. Attached Figure Description
[0014] Figure 1 This is a schematic diagram of the overall design of this utility model; Figure 2 This is a view of the entire utility model from another side; Figure 3 This is a half-sectional view of the mixing tank of this utility model from the front view; Figure 4 This is a half-sectional view of the mixing tank of this utility model; Figure 5 This is a half-sectional view of the guide hopper of this utility model from the front view; Figure 6 This is a structural diagram of the circulation control mechanism of this utility model; Figure 7 This is a half-sectional view of the protective shell of this utility model from the front view; Figure 8 This is a half-sectional view of the guide cylinder of this utility model from the front view; Figure 9 This is a structural diagram of the internal structure of the feed tube of this utility model.
[0015] Reference numerals: Mixing tank 1, feed pipe 101, sealing cover 102, mixing mechanism 2, motor 1 201, rotating shaft 202, sealed bearing 203, rotating connector 204, mixing and stirring plate 205, guide hopper 3, flow control mechanism 4, support frame 401, servo motor 402, protective shell 403, flow baffle 404, flow bottom plate 405, flow channel 406, feeding mechanism 5, guide cylinder 501, motor 2 502, transmission rod 503, screw rod 504, discharge chute 505. Detailed Implementation
[0016] To make the objectives, technical solutions, and advantages of this utility model clearer, the present utility model will be further described in detail below with reference to specific embodiments and accompanying drawings. It should be understood that these descriptions are exemplary only and are not intended to limit the scope of this utility model. Furthermore, descriptions of well-known structures and technologies are omitted in the following description to avoid unnecessarily obscuring the concept of this utility model.
[0017] This utility model provides a technical solution: a high-efficiency feeding-type material mixer, such as... Figures 1-8 As shown, it includes a mixing tank 1, a mixing mechanism 2 inside the mixing tank 1, a guide hopper 3 below the mixing tank 1, a flow control mechanism 4 inside the guide hopper 3, and a feeding mechanism 5 below the guide hopper 3.
[0018] like Figure 4 As shown, the mixing mechanism 2 includes a motor 201, which is located at the top of the mixing tank 1. The output end of the motor 201 is connected to a rotating shaft 202, which extends to the bottom of the mixing tank 1. A sealed bearing 203 is provided at the connection between the top of the rotating shaft 202 and the mixing tank 1. A rotating connector 204 is movably provided at the bottom of the rotating shaft 202. A mixing and stirring plate 205 is provided on the rotating shaft 202.
[0019] like Figure 6 , Figure 7 As shown, the flow control mechanism 4 includes a support frame 401, which is located inside the guide hopper 3. A servo motor 402 is mounted on the support frame 401. A protective shell 403 is provided on the outside of the servo motor 402. A flow baffle 404 is connected to the output end of the servo motor 402. A flow bottom plate 405 is provided above the flow baffle 404. The flow bottom plate 405 is located at the bottom of the mixing tank 1. A rotating connector 204 is connected to the top of the mixing tank 1. A flow groove 406 is provided on the flow bottom plate 405. The flow baffle 404 corresponds to the flow groove 406.
[0020] like Figure 8 , Figure 9As shown, the feeding mechanism 5 includes a guide cylinder 501. The input end of the guide cylinder 501 is connected to the output end of the guide hopper 3. One end of the guide cylinder 501 is equipped with a second motor 502. The output end of the second motor 502 is connected to a transmission rod 503. The other end of the transmission rod 503 is connected to a screw rod 504. Both ends of the screw rod 504 are rotatably connected to both ends of the guide cylinder 501. A discharge chute 505 is provided below the end of the guide cylinder 501 away from the second motor 502.
[0021] like Figure 1 As shown, the top of the mixing tank 1 is provided with a feed pipe 101, and a sealing cover 102 is provided on the feed pipe 101. The sealing cover 102 is hinged to the feed pipe 101.
[0022] In practice, the sealing cap 102 on the feed pipe 101 is opened, and the material to be mixed is fed into the mixing tank 1 through the feed pipe 101. After feeding, the sealing cap 102 is closed. The motor 201 is started, which drives the rotating shaft 202 to rotate. The mixing and stirring plate 205 on the rotating shaft 202 rotates accordingly, stirring and mixing the material in the mixing tank 1. The mixing and stirring plate 205 cooperates with the rotating connecting part 204 at the bottom of the rotating shaft 202 to ensure a stable and efficient mixing process, so that the material is fully and evenly mixed.
[0023] Material flow control: After the materials are mixed, the servo motor 402 is activated, which drives the baffle plate 404 to rotate, aligning the baffle plate 404 with the flow channel 406, thus opening the material flow channel. The material in the mixing tank 1 falls into the guide hopper 3 under the action of gravity through the flow channel 406. If it is necessary to pause or slow down the material flow, the baffle plate 404 can be rotated by the servo motor 402 to partially or completely block the flow channel 406, thereby controlling the material flow speed.
[0024] Material conveying: After the material falls into the guide hopper 3, motor 502 is started. Motor 502 drives the screw 504 to rotate inside the guide cylinder 501 via the transmission rod 503. The rotation of the screw 504 pushes the material from the input end of the guide cylinder 501 towards the discharge chute 505. Finally, the material is discharged from the discharge chute 505 and conveyed to the next process or storage area. During the conveying process, the speed of motor 502 can be adjusted according to actual needs to control the material conveying speed.
[0025] It should be understood that the above-described specific embodiments of this utility model are merely illustrative or explanatory of the principles of this utility model and do not constitute a limitation thereof. Therefore, any modifications, equivalent substitutions, improvements, etc., made without departing from the spirit and scope of this utility model should be included within the protection scope of this utility model. Furthermore, the appended claims are intended to cover all variations and modifications falling within the scope and boundaries of the appended claims, or equivalent forms of such scope and boundaries.
Claims
1. A high-efficiency feeding-type material mixer, characterized in that: It includes a mixing tank (1), a mixing mechanism (2) is provided inside the mixing tank (1), a guide hopper (3) is provided below the mixing tank (1), a flow control mechanism (4) is provided inside the guide hopper (3), and a feeding mechanism (5) is provided below the guide hopper (3).
2. The high-efficiency feeding material mixer according to claim 1, characterized in that: The mixing mechanism (2) includes a motor (201), which is located at the top of the mixing tank (1). The output end of the motor (201) is connected to a rotating shaft (202), which extends to the bottom of the mixing tank (1). A sealed bearing (203) is provided at the connection between the top of the rotating shaft (202) and the mixing tank (1). A rotating connector (204) is movably provided at the bottom of the rotating shaft (202), and a mixing and stirring plate (205) is provided on the rotating shaft (202).
3. The high-efficiency feeding material mixer according to claim 2, characterized in that: The flow control mechanism (4) includes a support frame (401), which is located inside the guide hopper (3). A servo motor (402) is provided on the support frame (401). A protective shell (403) is provided on the outside of the servo motor (402). A flow baffle (404) is connected to the output end of the servo motor (402). A flow bottom plate (405) is provided above the flow baffle (404). The flow bottom plate (405) is located at the bottom of the mixing tank (1). The rotating connector (204) is connected to the top of the mixing tank (1). A flow groove (406) is provided on the flow bottom plate (405). The flow baffle (404) corresponds to the flow groove (406).
4. The high-efficiency feeding material mixer according to claim 3, characterized in that: The feeding mechanism (5) includes a guide cylinder (501), the input end of which is connected to the output end of the guide hopper (3), one end of which is provided with a motor (502), the output end of which is connected to a transmission rod (503), the other end of which is connected to a screw rod (504), both ends of which are rotatably connected to both ends of the guide cylinder (501), and a discharge trough (505) is provided below the end of the guide cylinder (501) away from the motor (502).
5. The high-efficiency feeding material mixer according to claim 4, characterized in that: The mixing tank (1) is provided with a feed pipe (101) at the top, and a sealing cover (102) is provided on the feed pipe (101). The sealing cover (102) is hinged to the feed pipe (101).