A crushing device for household garbage pyrolysis

CN224736958UActive Publication Date: 2026-09-11JIANGXI LONGYAO ENVIRONMENTAL ENG CO LTD
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Patent Information

Application Number
CN202521862430.4
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-08-30
Publication Date
2026-09-11
Estimated Expiration
2035-08-30

AI Technical Summary

Technical Problem

[0002]在生活垃圾热解前,需要对生活垃圾进行破碎处理,但生活垃圾(特别是厨余等)湿度高、粘性大,容易导致传统破碎机堵塞、效率低下且破碎效果差的问题,生活垃圾处理各环节动作衔接不连贯,依赖人工协调,导致整体处理流程效率低、不流畅的问题,因此提出了一种生活垃圾热解用破碎装置

Benefits of technology

[0010]1、本实用新型通过烘干器对生活垃圾进行预处理,热风吹向过滤框,降低垃圾的湿度,避免了潮湿垃圾在破碎过程中黏附或堵塞破碎轮,采用两级破碎设计,第一破碎轮和第二破碎轮协同工作,从而显著提升了破碎效率,确保垃圾被充分破碎。

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Abstract

The utility model discloses a kind of crushing devices for domestic waste pyrolysis, including fixed bottom plate, fixedly connected with crushing conveying box on fixed bottom plate, fixedly connected with fixed column on crushing conveying box, fixedly connected with fourth support frame on crushing conveying box, fourth drive motor is fixedly installed on fourth support frame, second rotating shaft is connected on fourth drive motor output shaft, second rotating shaft is rotatably connected with fixed column, filtering frame is rotatably connected on crushing conveying box, filtering frame is connected with second rotating shaft, multiple holes are formed in filtering frame, drying apparatus is fixedly installed on crushing conveying box.The utility model is pretreated to domestic waste by drying apparatus, hot air is blown to filtering frame, reduce the humidity of garbage, avoid wet garbage in crushing process adhesion or jamming crushing wheel, adopt two-stage crushing design, first crushing wheel and second crushing wheel work cooperatively, to significantly improve crushing efficiency, ensure that garbage is fully crushed.
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Description

Technical Field

[0001] This utility model belongs to the field of municipal solid waste processing technology, and in particular relates to a crushing device for municipal solid waste pyrolysis. Background Technology

[0002] Before pyrolysis of municipal solid waste, it is necessary to crush the waste. However, municipal solid waste (especially kitchen waste) has high moisture content and high viscosity, which can easily lead to clogging, low efficiency and poor crushing effect of traditional crushers. The actions of each link in the municipal solid waste treatment are not connected and rely on manual coordination, resulting in low efficiency and a lack of smoothness in the overall treatment process. Therefore, a crushing device for municipal solid waste pyrolysis is proposed. Utility Model Content

[0003] The purpose of this invention is to provide a crushing device for the pyrolysis of municipal solid waste, so as to solve the problems mentioned in the background art.

[0004] A crushing device for municipal solid waste pyrolysis includes a fixed base plate, a controller mounted on the fixed base plate, a crushing and conveying box fixedly connected to the fixed base plate, a first support frame fixedly connected to the crushing and conveying box, a first drive motor fixedly mounted on the first support frame, a first rotating shaft connected to the output shaft of the first drive motor, the first rotating shaft being rotatably connected to the crushing and conveying box, a first conveyor wheel rotatably connected to the crushing and conveying box and connected to the first rotating shaft, a second conveyor wheel rotatably connected to the crushing and conveying box, a conveyor belt connecting the first and second conveyor wheels, multiple second support frames fixedly connected to the crushing and conveying box, a second drive motor fixedly mounted on the second support frames, multiple first gear reducers fixedly mounted on the crushing and conveying box and connected to the second drive motors, multiple first crushing wheels rotatably connected inside the crushing and conveying box and connected to the first gear reducers, and two third support frames fixedly connected to the crushing and conveying box, on which a crushing and conveying device is fixedly mounted. The third drive motor is connected to two second gear reducers fixedly mounted on the crushing and conveying box. Two second crushing wheels are rotatably connected inside the crushing and conveying box and connected to the second gear reducers. A slide rail frame is fixedly mounted on the base plate, and a distance sensor is mounted on the slide rail frame. Two electric push rods are fixedly mounted on the slide rail frame, and a connecting rod is connected to the telescopic rods of the electric push rods. A conveyor trolley is slidably connected to the slide rail frame and connected to the connecting rod. The conveyor trolley has grooves and a pressure sensor is mounted on it. A carrying box is placed on the conveyor trolley. A fixed column is fixedly connected to the crushing and conveying box. A fourth support frame is fixedly connected to the crushing and conveying box, and a fourth drive motor is fixedly mounted on the fourth support frame. A second rotating shaft is connected to the output shaft of the fourth drive motor and rotatably connected to the fixed column. A filter frame is rotatably connected to the crushing and conveying box and connected to the second rotating shaft. The filter frame has multiple holes. A dryer is fixedly mounted on the crushing and conveying box.

[0005] Furthermore, the controller is equipped with a drying button and a reset button.

[0006] Furthermore, the conveyor belt is made of polyurethane.

[0007] Furthermore, the transport vehicle consists of a transport platform and moving wheels.

[0008] Furthermore, a handle is fixedly connected to the carrier box.

[0009] The beneficial effects of this utility model are:

[0010] 1. This utility model pre-treats household waste through a dryer. Hot air is blown onto the filter frame to reduce the humidity of the waste, preventing wet waste from sticking to or clogging the crushing wheel during the crushing process. It adopts a two-stage crushing design, with the first and second crushing wheels working together, thereby significantly improving the crushing efficiency and ensuring that the waste is fully crushed.

[0011] 2. This utility model achieves automation through pressure sensors, distance sensors, and button control. The pressure sensor detects the weight of the carrier box, and the movement of the carrier box is automatically adjusted by the distance sensor and electric push rod. The reset button simplifies process resetting, reduces the intensity of manual operation, improves the continuity and safety of processing, and the automated control ensures seamless connection of each link and reduces human error. Attached Figure Description

[0012] Figure 1 This is a three-dimensional structural diagram of the crushing device for municipal solid waste pyrolysis according to this utility model;

[0013] Figure 2 This is a first sectional three-dimensional structural schematic diagram of the crushing and conveying box;

[0014] Figure 3 This is a second sectional three-dimensional structural diagram of the crushing and conveying box.

[0015] Figure 4 This is a side view of the three-dimensional structure of the second support frame;

[0016] Figure 5 This is a side view of the three-dimensional structure of the slide rail bracket;

[0017] Figure 6 This is a cross-sectional three-dimensional structural diagram of the transport vehicle;

[0018] Figure 7 This is a side view of the three-dimensional structure of the fourth support frame.

[0019] In the diagram, 1-fixed base plate, 2-controller, 3-crushing and conveying box, 4-first support frame, 5-first drive motor, 6-first rotating shaft, 7-first conveyor wheel, 8-second conveyor wheel, 9-conveyor belt, 10-second support frame, 11-second drive motor, 12-first gear reducer, 13-first crushing wheel, 14-third support frame, 15-third drive motor, 16-second gear reducer, 17-second crushing wheel, 18-slide rail frame, 19-distance sensor, 20-electric push rod, 21-connecting rod, 22-conveyor vehicle, 23-pressure sensor, 24-carrying box, 25-fixed column, 26-fourth support frame, 27-fourth drive motor, 28-second rotating shaft, 29-filter frame, 30-dryer. Detailed Implementation

[0020] The technical solutions of the present invention will be clearly and completely described below with reference to the accompanying drawings of the embodiments of the present invention.

[0021] like Figures 1 to 7The present invention discloses a crushing device for municipal solid waste pyrolysis, comprising a fixed base plate 1, a controller 2 mounted on the fixed base plate 1, a crushing and conveying box 3 fixedly connected to the fixed base plate 1, a first support frame 4 fixedly connected to the crushing and conveying box 3, a first drive motor 5 fixedly mounted on the first support frame 4, a first rotating shaft 6 connected to the output shaft of the first drive motor 5, the first rotating shaft 6 being rotatably connected to the crushing and conveying box 3, a first conveyor wheel 7 rotatably connected to the crushing and conveying box 3, the first conveyor wheel 7 being connected to the first rotating shaft 6, a second conveyor wheel 8 rotatably connected to the crushing and conveying box 3, and a conveyor belt 9 connecting the first conveyor wheel 7 and the second conveyor wheel 8. The conveyor belt 9 is used for... For transporting household waste, a crushing and conveying box 3 is fixedly connected to multiple second support frames 10, on which second drive motors 11 are fixedly installed. Multiple first gear reducers 12 are fixedly installed on the crushing and conveying box 3, and the first gear reducers 12 are connected to the second drive motors 11. Multiple first crushing wheels 13 are rotatably connected inside the crushing and conveying box 3, and the first crushing wheels 13 are connected to the first gear reducers 12. The first crushing wheels 13 are used to crush household waste. Two third support frames 14 are fixedly connected to the crushing and conveying box 3, on which third drive motors 15 are fixedly installed. The second gear reducer 16 is connected to the third drive motor 15. Two second crushing wheels 17 are rotatably connected inside the crushing and conveying box 3, and are connected to the second gear reducer 16. The second crushing wheels 17 are used for secondary crushing of domestic waste. A slide rail frame 18 is fixedly connected to the fixed base plate 1. A distance sensor 19 is installed on the slide rail frame 18. Two electric push rods 20 are fixedly installed on the slide rail frame 18. A connecting rod 21 is connected to the telescopic rod of the electric push rods 20. A conveyor 22 is slidably connected to the slide rail frame 18 and is connected to the connecting rod 21. The conveyor 22 has a groove and is equipped with... Pressure sensor 23 is used to detect the weight of domestic waste. A carrying box 24 is placed on the conveyor 22. A fixed column 25 is fixedly connected to the crushing and conveying box 3. A fourth support frame 26 is fixedly connected to the crushing and conveying box 3. A fourth drive motor 27 is fixedly installed on the fourth support frame 26. A second rotating shaft 28 is connected to the output shaft of the fourth drive motor 27. The second rotating shaft 28 is rotatably connected to the fixed column 25. A filter frame 29 is rotatably connected to the crushing and conveying box 3. The filter frame 29 is connected to the second rotating shaft 28. Multiple holes are opened on the filter frame 29. A dryer 30 is fixedly installed on the crushing and conveying box 3. The dryer 30 is used to dry the moisture on the domestic waste.

[0022] The controller 2 consists of a sensor interface module, a core processing unit, an analog-to-digital conversion module, an output control module, a communication interface module, a power management module, and a human-machine interaction module.

[0023] The controller 2 is equipped with a drying button and a reset button.

[0024] The conveyor belt 9 is made of polyurethane.

[0025] The transport vehicle 22 consists of a transport platform and moving wheels.

[0026] A handle is fixedly connected to the carrier box 24.

[0027] The working principle of this utility model is as follows: the distance sensor is equipped with a first threshold and a second threshold, and the value of the first threshold is smaller than the value of the second threshold.

[0028] Pour a small amount of household waste into the filter box, press the drying button to control the dryer to work. The hot air generated by the dryer blows onto the filter box, thereby improving the dryness of the household waste and preventing it from being too wet and affecting the crushing efficiency. After the household waste is dry, press the drying button again to stop the dryer from working.

[0029] The system controls the first drive motor to rotate the first shaft, the first conveyor wheel, the second conveyor wheel, and the conveyor belt. The second drive motor and the first gear reducer drive the first crushing wheel to rotate. The third drive motor, the second gear reducer, and the second crushing wheel rotate. Then, the system controls the fourth drive motor to rotate the second shaft and the filter frame. When the filter frame flips, the household waste is dumped onto the conveyor belt, which transports the waste into the crushing and conveying box. The first crushing wheel crushes the waste, and the crushed waste falls onto the second crushing wheel, which continues to crush it. Finally, the crushed waste falls from the crushing and conveying box onto the carrying box, thus completing the collection of household waste.

[0030] When the weight of the household waste in the container reaches the preset threshold of the pressure sensor, the first, second, and third drive motors stop working. At the same time, the electric push rod moves the connecting rod, the conveyor, and the container. When the distance between the conveyor and the distance sensor reaches the first preset threshold of the distance sensor, the electric push rod stops working. Then, the container filled with household waste is removed from the conveyor. Next, the empty container is placed on the conveyor. Pressing the reset button controls the electric push rod to move the connecting rod, the conveyor, and the container in the opposite direction. When the distance between the conveyor and the distance sensor reaches the second preset threshold of the distance sensor, the electric push rod stops working, so that the container is located below the crushing and conveying box.

[0031] The above description is only a preferred embodiment of the present utility model and is not intended to limit the present utility model. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of the present utility model should be included within the protection scope of the present utility model.

Claims

1. A crushing device for municipal solid waste pyrolysis, characterized in that: The crushing device for municipal solid waste pyrolysis includes a fixed base plate, a controller mounted on the fixed base plate, a crushing and conveying box fixedly connected to the fixed base plate, a first support frame fixedly connected to the crushing and conveying box, a first drive motor fixedly mounted on the first support frame, a first rotating shaft connected to the output shaft of the first drive motor, the first rotating shaft rotatably connected to the crushing and conveying box, a first conveyor wheel rotatably connected to the crushing and conveying box, the first conveyor wheel connected to the first rotating shaft, a second conveyor wheel rotatably connected to the crushing and conveying box, a conveyor belt connecting the first and second conveyor wheels, multiple second support frames fixedly connected to the crushing and conveying box, a second drive motor fixedly mounted on the second support frames, multiple first gear reducers fixedly mounted on the crushing and conveying box, the first gear reducers connected to the second drive motors, multiple first crushing wheels rotatably connected inside the crushing and conveying box, the first crushing wheels connected to the first gear reducers, and two third support frames fixedly connected to the crushing and conveying box, a third... The crushing and conveying box is equipped with a drive motor and two second gear reducers, which are connected to a third drive motor. Inside the crushing and conveying box, two second crushing wheels are rotatably connected and connected to the second gear reducers. A slide rail frame is fixedly connected to the base plate, and a distance sensor is mounted on the slide rail frame. Two electric push rods are fixedly mounted on the slide rail frame, and a connecting rod is connected to the telescopic rods of the electric push rods. A conveyor trolley is slidably connected to the slide rail frame and is connected to the connecting rod. The conveyor trolley has grooves and a pressure sensor is mounted on it. A carrying box is placed on the conveyor trolley. A fixed column is fixedly connected to the crushing and conveying box. A fourth support frame is fixedly connected to the crushing and conveying box, and a fourth drive motor is fixedly mounted on the fourth support frame. A second rotating shaft is connected to the output shaft of the fourth drive motor and rotatably connected to the fixed column. A filter frame is rotatably connected to the crushing and conveying box and connected to the second rotating shaft. The filter frame has multiple holes. A dryer is fixedly installed on the crushing and conveying box.

2. The crushing device for municipal solid waste pyrolysis according to claim 1, characterized in that: The controller is equipped with a drying button and a reset button.

3. The crushing device for municipal solid waste pyrolysis according to claim 1, characterized in that: The conveyor belt is made of polyurethane.

4. The crushing device for municipal solid waste pyrolysis according to claim 1, characterized in that: The transport vehicle consists of a transport platform and moving wheels.

5. The crushing device for municipal solid waste pyrolysis according to claim 1, characterized in that: The carrier box is fixedly connected with a handle.