Medical dressing applicator
Patent Information
- Application Number
- CN202521061655.X
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-05-27
- Publication Date
- 2026-09-11
- Estimated Expiration
- 2035-05-27
AI Technical Summary
[0004]本申请的目的在于:为了解决上述提出的现有的医用敷料贴合机使用压平辊筒对材料层进行压平,由于材料与辊面的接触面积随转动变化,可能因局部压力不足产生气泡或分层,降低成品质量的问题,提供一种医用敷料贴合机
本申请中,本装置在使用时,在对敷料完成后,启动第二驱动电机,第二驱动电机使用导线与控制键连接,通过控制键控制第二驱动电机的启动,第二驱动电机带动圆盘进行圆周旋转,圆环板与内齿轮固定连接,直齿轮与内齿轮相互啮合,圆盘带动直齿轮在内齿轮的表面进行旋转,带动U型固定板表面的移动杆进行直线的往复运动,行星齿轮的运动可以抵消径向振动,避免因振动导致的微观撕裂或药物涂层分布不均,下压后的药物分布较为均匀,成品质量较好。
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Figure CN224738901U_ABST
Abstract
Description
Technical Field
[0001] This application belongs to the field of bonding machine technology, specifically a medical dressing bonding machine. Background Technology
[0002] Medical dressing bonding machines are specialized equipment used for the automated production of medical dressings. Their main function is to precisely bond layers of materials with different functions (such as non-woven fabrics, hydrocolloids, films, adhesives, etc.) to produce wound care products with specific properties, replacing traditional manual operations and achieving high-speed continuous production (such as dozens of pieces per minute) to meet the needs of large-scale markets.
[0003] Existing medical dressing bonding machines use flattening rollers to flatten the material layer. As the contact area between the material and the roller surface changes with rotation, air bubbles or delamination may occur due to insufficient local pressure, reducing the quality of the finished product. Now, a medical dressing bonding machine is provided that can press down on the material layer and avoid the formation of air bubbles or delamination through uniform pressure in the vertical direction. Utility Model Content
[0004] The purpose of this application is to provide a medical dressing bonding machine that addresses the problem mentioned above: existing medical dressing bonding machines use flattening rollers to flatten material layers, and the contact area between the material and the roller surface changes with rotation, which may cause air bubbles or delamination due to insufficient local pressure, thus reducing the quality of the finished product.
[0005] The technical solution adopted in this application is as follows: A medical dressing application machine, wherein a support plate is welded to the upper surface of the frame, a drive motor is fixedly installed on the surface of the support plate, a control key is fixedly installed adjacent to the drive motor, a drive shaft is fixedly installed at the output end of the drive motor, a disc is welded to the end of the drive shaft, a bearing is movably connected to the outer surface of the disc, a ring plate is fixedly connected to the outer surface of the bearing, an internal gear is fixedly connected to the surface of the ring plate, a pin is welded to one side surface of the disc, a spur gear is rotatably connected to the surface of the pin, a connecting plate is rotatably connected to the surface of the spur gear, a U-shaped fixing plate is fixedly installed on the surface of the connecting plate, a moving rod is fixedly connected to the inner wall surface of the U-shaped fixing plate, and a pressure plate is welded to the lower surface of the moving rod.
[0006] By adopting the above technical solution, when using this device, after the dressing is applied, the drive motor is started. The drive motor is connected to the control key via a wire, and the start of the drive motor is controlled by the control key. The drive motor drives the disc to rotate circumferentially. The annular plate is fixedly connected to the internal gear, and the spur gear meshes with the internal gear. The disc drives the spur gear to rotate on the surface of the internal gear, which drives the moving rod on the surface of the U-shaped fixed plate to perform linear reciprocating motion. The movement of the planetary gear can counteract radial vibration, avoiding micro-tears or uneven distribution of the drug coating caused by vibration. The drug distribution after pressing is more uniform, and the quality of the finished product is better.
[0007] In a preferred embodiment, a U-shaped bracket is welded to the upper surface of the frame adjacent to the support plate, a mixer is fixedly mounted on the upper surface of the U-shaped bracket, an inlet is welded to the upper surface of the mixer, and a discharge port is opened on the lower surface of the mixer.
[0008] By adopting the above technical solution, the medicine to be coated is placed in the mixing machine, and an infrared sensor is installed on the inner wall surface of the U-shaped support. When the coating layer passes through the mixing machine, the feeding mechanism inside the mixing machine will directly drop the medicine onto the coating layer for processing, reducing manual intervention and improving production efficiency.
[0009] In a preferred embodiment, a control panel is fixedly mounted on the surface of the mixer.
[0010] By adopting the above technical solution, operators can quantitatively control the material feeding into the mixer through the control panel.
[0011] In a preferred embodiment, a first drive motor is fixedly connected to the surface of the frame, an active drive roller is fixedly installed at the output end of the first drive motor, a drive gear is fixedly connected to the surface of the active drive roller, a synchronous belt is drivenly connected to the surface of the drive gear, a driven gear is drivenly connected to the inner wall surface of the synchronous belt, and a driven drive roller is fixedly installed on the surface of the driven gear.
[0012] By adopting the above technical solution, the first drive motor is started, which converts mechanical energy into electrical energy and drives the active drive roller to rotate. With the cooperation of the active gear and the synchronous belt, the driven drive roller rotates in the same direction as the active drive roller, driving the conveyor belt to move and automatically processing the medical dressings to be processed on the conveyor belt.
[0013] In a preferred embodiment, the active drive roller and the driven drive roller are connected by a conveyor belt via a surface transmission connection.
[0014] By adopting the above technical solution, the conveyor belt rotates under the drive of the driven roller and the active roller, and the medical dressing is processed automatically.
[0015] In a preferred embodiment, a fixing plate is fixedly mounted on the surface of the annular plate, and a through hole is formed on the surface of the fixing plate. The surface of the through hole is movably connected to the moving rod, and one side surface of the fixing plate is fixedly connected to the support plate.
[0016] By adopting the above technical solution, the fixed plate provides support and guidance for the moving rod.
[0017] In a preferred embodiment, a motor support plate is fixedly installed on the surface of the frame adjacent to the first drive motor.
[0018] By adopting the above technical solution, the motor support plate can prevent the first drive motor from vibrating and shifting during operation, thereby extending the service life of the first drive motor.
[0019] In a preferred embodiment, the surface of the drive shaft is provided with a keyway, and a key is provided on the surface of the keyway.
[0020] By adopting the above technical solution, the key restricts the relative movement between the shaft and the hub through mechanical engagement, thus preventing parts from loosening due to vibration or load changes during equipment operation.
[0021] In summary, due to the adoption of the above technical solution, the beneficial effects of this application are: In this application, when the device is in use, after the dressing is applied, the second drive motor is started. The second drive motor is connected to the control key via a wire. The start of the second drive motor is controlled by the control key. The second drive motor drives the disc to rotate in a circular motion. The annular plate is fixedly connected to the internal gear. The spur gear meshes with the internal gear. The disc drives the spur gear to rotate on the surface of the internal gear, which in turn drives the moving rod on the surface of the U-shaped fixed plate to perform linear reciprocating motion. The movement of the planetary gear can counteract radial vibration, avoiding micro-tears or uneven distribution of the drug coating caused by vibration. The drug distribution after pressing is more uniform, and the quality of the finished product is better. Attached Figure Description
[0022] Figure 1 This is a first-view structural schematic diagram of the medical dressing application machine of this application; Figure 2 This is a second-view structural schematic diagram of the traditional Chinese medicine dressing application machine of this application; Figure 3 This is a schematic diagram of the drive mechanism of the pressing device in this application; Figure 4 For this application Figure 3 Enlarged view of point A in the image.
[0023] The diagram shows the following markings: 1. Frame; 2. Drive roller; 3. Conveyor belt; 4. Lower pressure plate; 5. Moving rod; 6. Feed port; 7. Mixer; 8. Feed inlet; 9. Control panel; 10. Driven roller; 11. Driven gear; 12. First drive motor; 13. Motor support plate; 14. Drive gear; 15. Synchronous belt; 16. U-shaped bracket; 17. Control key; 18. Second drive motor; 19. Support plate; 20. Fixing plate; 21. Circular ring plate; 22. Internal gear; 23. Bearing; 24. Pin; 25. Drive shaft; 26. Key; 27. Connecting plate; 28. U-shaped fixing plate; 29. Spur gear; 30. Disc. Detailed Implementation
[0024] To make the objectives, technical solutions, and advantages of the embodiments of this application clearer, the technical solutions in the embodiments of this application will be clearly and completely described below in conjunction with the embodiments of this application. Obviously, the described embodiments are only some embodiments of this application, not all embodiments. Based on the embodiments in this application, all other embodiments obtained by those skilled in the art without creative effort are within the scope of protection of this application.
[0025] Reference Figure 1-4 , Example
[0026] A medical dressing application machine has a support plate 19 welded to the upper surface of the frame 1. A second drive motor 18 is fixedly installed on the surface of the support plate 19. A control key 17 is fixedly installed adjacent to the second drive motor 18. A drive shaft 25 is fixedly installed at the output end of the second drive motor 18. A disc 30 is welded to the end of the drive shaft 25. A bearing 23 is movably connected to the outer surface of the disc 30. A ring plate 21 is fixedly connected to the outer surface of the bearing 23. An internal gear 22 is fixedly connected to the surface of the ring plate 21. A pin 24 is welded to one side surface of the disc 30. A spur gear 29 is rotatably connected to the surface of the pin 24. A connecting plate 27 is rotatably connected to the surface of the spur gear 29. A U-shaped fixing plate 28 is fixedly installed on the surface of the connecting plate 27. A moving rod 5 is fixedly connected to the inner wall surface of the U-shaped fixing plate 28. A lower pressure plate 4 is welded to the lower surface of the moving rod 5.
[0027] When using this device, after the dressing is applied, the second drive motor 18 is started. The second drive motor 18 is connected to the control key 17 via a wire. The control key 17 controls the start of the second drive motor 18. The second drive motor 18 drives the disc 30 to rotate in a circle. The annular plate 21 is fixedly connected to the internal gear 22. The spur gear 29 meshes with the internal gear 22. The disc 30 drives the spur gear 29 to rotate on the surface of the internal gear 22, which in turn drives the moving rod 5 on the surface of the U-shaped fixed plate 28 to perform linear reciprocating motion. The movement of the planetary gear can counteract radial vibration, avoiding microscopic tearing or uneven distribution of the drug coating caused by vibration. The drug distribution after pressing is more uniform, and the quality of the finished product is better.
[0028] A U-shaped bracket 16 is welded to the upper surface of the frame 1 adjacent to the support plate 19. A mixer 7 is fixedly installed on the upper surface of the U-shaped bracket 16. An inlet 8 is welded to the upper surface of the mixer 7, and a discharge port 6 is opened on the lower surface of the mixer 7. The medicine to be coated is placed inside the mixer 7. An infrared sensor is installed on the inner wall surface of the U-shaped bracket 16. When the coating layer passes through the mixer 7, the discharge mechanism inside the mixer 7 will directly drop the medicine onto the coating layer for processing, reducing manual intervention and improving production efficiency.
[0029] A control panel 9 is fixedly mounted on the surface of the mixer 7. The operator can use the control panel 9 to quantitatively control the material feeding into the mixer 7.
[0030] A first drive motor 12 is fixedly connected to the surface of the frame 1. An active drive roller 2 is fixedly mounted at the output end of the first drive motor 12. A drive gear 14 is fixedly connected to the surface of the active drive roller 2. A synchronous belt 15 is driven through the surface of the drive gear 14. A driven gear 11 is driven through the inner wall surface of the synchronous belt 15. A driven drive roller 10 is fixedly mounted on the surface of the driven gear 11. When the first drive motor 12 is started, it converts mechanical energy into electrical energy, driving the active drive roller 2 to rotate. With the cooperation of the drive gear 14 and the synchronous belt 15, the driven drive roller 10 rotates in the same direction as the active drive roller 2, driving the conveyor belt 3 to move, thus automating the processing of the medical dressings to be processed on the conveyor belt 3.
[0031] A conveyor belt 3 is connected to the surface of the active drive roller 2 and the driven drive roller 10. The conveyor belt 3 rotates under the drive of the driven drive roller 10 and the active drive roller 2 to automate the processing of medical dressings.
[0032] A fixing plate 20 is fixedly mounted on the surface of the annular plate 21. The surface of the fixing plate 20 has a through hole, which is movably connected to the moving rod 5. One side surface of the fixing plate 20 is fixedly connected to the support plate 19. The fixing plate 20 provides support and guidance for the moving rod 5.
[0033] A motor support plate 13 is fixedly installed on the surface of the frame 1 adjacent to the first drive motor 12. The motor support plate 13 can prevent the first drive motor 12 from vibrating and shifting during operation, thus extending the service life of the first drive motor 12.
[0034] The drive shaft 25 has a keyway on its surface, and a key 26 is provided on the surface of the keyway. The key 26 restricts the relative movement between the shaft and the hub through mechanical engagement, preventing parts from loosening due to vibration or load changes during equipment operation.
[0035] The implementation principle of an embodiment of a medical dressing application machine of this application is as follows: When using this device, after the dressing is applied, the second drive motor 18 is started. The second drive motor 18 is connected to the control key 17 via a wire. The control key 17 controls the start of the second drive motor 18. The second drive motor 18 drives the disc 30 to rotate in a circle. The annular plate 21 is fixedly connected to the internal gear 22. The spur gear 29 meshes with the internal gear 22. The disc 30 drives the spur gear 29 to rotate on the surface of the internal gear 22, which in turn drives the moving rod 5 on the surface of the U-shaped fixed plate 28 to perform linear reciprocating motion. The movement of the planetary gear can counteract radial vibration, avoiding microscopic tearing or uneven distribution of the drug coating caused by vibration. The drug distribution after pressing is more uniform, and the quality of the finished product is better.
[0036] The above embodiments are only used to illustrate the technical solutions of this application, and are not intended to limit them. Although this application has been described in detail with reference to the foregoing embodiments, those skilled in the art should understand that modifications can still be made to the technical solutions described in the foregoing embodiments, or equivalent substitutions can be made to some of the technical features. Such modifications or substitutions do not cause the essence of the corresponding technical solutions to deviate from the spirit and scope of the technical solutions of the embodiments of this application.
Claims
1. A medical dressing application machine, comprising a frame (1), characterized in that: A support plate (19) is welded to the upper surface of the frame (1). A second drive motor (18) is fixedly mounted on the surface of the support plate (19). A control key (17) is fixedly mounted next to the second drive motor (18). A drive shaft (25) is fixedly mounted at the output end of the second drive motor (18). A disc (30) is welded to the end of the drive shaft (25). A bearing (23) is movably connected to the outer surface of the disc (30). A ring plate is fixedly connected to the outer surface of the bearing (23). 21), an internal gear (22) is fixedly connected to the surface of the annular plate (21), a pin (24) is welded to one side surface of the disc (30), a spur gear (29) is rotatably connected to the surface of the pin (24), a connecting plate (27) is rotatably connected to the surface of the spur gear (29), a U-shaped fixing plate (28) is fixedly installed on the surface of the connecting plate (27), a moving rod (5) is fixedly connected to the inner wall surface of the U-shaped fixing plate (28), and a lower pressure plate (4) is welded to the lower surface of the moving rod (5).
2. The medical dressing application machine as described in claim 1, characterized in that: A U-shaped bracket (16) is welded to the upper surface of the frame (1) adjacent to the support plate (19). A mixer (7) is fixedly installed on the upper surface of the U-shaped bracket (16). An inlet (8) is welded to the upper surface of the mixer (7). A discharge port (6) is opened on the lower surface of the mixer (7).
3. The medical dressing application machine as described in claim 2, characterized in that: The surface of the mixer (7) is fixedly mounted with a control panel (9).
4. A medical dressing application machine as described in claim 1, characterized in that: A first drive motor (12) is fixedly connected to the surface of the frame (1). An active drive roller (2) is fixedly installed at the output end of the first drive motor (12). An active drive gear (14) is fixedly connected to the surface of the active drive roller (2). A synchronous belt (15) is driven to the surface of the active gear (14). A driven gear (11) is driven to the inner wall surface of the synchronous belt (15). A driven drive roller (10) is fixedly installed on the surface of the driven gear (11).
5. A medical dressing application machine as described in claim 4, characterized in that: The active drive roller (2) and the driven drive roller (10) are connected by a conveyor belt (3) for surface transmission.
6. A medical dressing application machine as described in claim 1, characterized in that: A fixing plate (20) is fixedly installed on the surface of the annular plate (21). A through hole is opened on the surface of the fixing plate (20). The surface of the through hole is movably connected to the moving rod (5). One side surface of the fixing plate (20) is fixedly connected to the support plate (19).
7. A medical dressing application machine as described in claim 4, characterized in that... A motor support plate (13) is fixedly installed on the surface of the frame (1) adjacent to the first drive motor (12).
8. A medical dressing application machine as described in claim 1, characterized in that: The surface of the drive shaft (25) is provided with a keyway, and a key (26) is provided on the surface of the keyway.