High-stability integrated real-time online monitoring device

CN224758488UActive Publication Date: 2026-09-15NANJING KANGCE NEW ENERGY TECHNOLOGY CO LTD
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Patent Information

Application Number
CN202521460313.5
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-07-11
Publication Date
2026-09-15
Estimated Expiration
2035-07-11

AI Technical Summary

Technical Problem

[0004]但是,部分用于气体的实时在线监测设备通常是通过螺栓与固定座牢固连接,确保了设备的安装稳固性,但这种刚性连接方式限制了监测探头的灵活转动,不便于对监测区域内不同朝向的气体进行监测,使得设备仅能覆盖有限的采样范围,难以捕捉到气体浓度的空间分布差异

Benefits of technology

[0020] The monitoring unit effectively draws in the gas directed towards the device, and in conjunction with the rotating unit, the gas drives the monitoring unit to rotate flexibly, expanding the gas sampling range and improving the monitoring response speed. The support assembly connects the rotating unit and the monitoring unit, ensuring the rotational stability of the monitoring unit, enhancing its structural robustness, reducing vibration interference, and enabling multi-angle, large-area detection.

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Abstract

The utility model discloses a high stability integrated real -time on -line monitoring equipment, include: axle core piece, monitoring unit, monitoring unit sets up one side at axle core piece, and monitoring unit is used for to gas monitoring, rotating unit, rotating unit sets up in monitoring unit, and rotating unit is used for to monitoring unit rotation, hanging support subassembly, hanging support subassembly sets up on rotating unit, and hanging support subassembly is used for to monitoring unit, rotating unit connection, the utility model discloses a monitoring unit effective suction equipment towards's gas, and cooperate rotating unit, make gas drive monitoring unit flexible rotation, expand gas sampling range, promote monitoring response speed, and hanging support subassembly connects rotating unit and monitoring unit, ensure the rotation stability of monitoring unit, enhance its structural firmness, reduce vibration interference, realize multi -angle, large -range detection.
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Description

Technical Field

[0001] This utility model relates to the technical field of monitoring equipment, and in particular to a highly stable integrated real-time online monitoring device. Background Technology

[0002] Real-time online monitoring equipment is an instrument system that can continuously and instantly monitor the parameters of specific objects or environments. It collects data through various sensors and uses data transmission technology to feed the information back to the receiving terminal in real time, thereby promptly detecting changes in parameters and providing key information for relevant decision-making.

[0003] Among real-time online monitoring equipment, gas monitoring devices are used to monitor parameters such as gas composition and concentration in a specific space in real time, and are an important tool to ensure production safety and environmental quality.

[0004] However, some real-time online gas monitoring devices are usually firmly connected to the mounting base with bolts, which ensures the stability of the device installation. But this rigid connection method restricts the flexible rotation of the monitoring probe, making it inconvenient to monitor gases in different directions within the monitoring area. This means that the device can only cover a limited sampling range and it is difficult to capture the spatial distribution differences of gas concentration. Utility Model Content

[0005] The purpose of this section is to outline some aspects of embodiments of the present invention and to briefly describe some preferred embodiments. Simplifications or omissions may be made in this section, as well as in the abstract and title of this application, to avoid obscuring the purpose of these documents; however, such simplifications or omissions should not be construed as limiting the scope of the present invention.

[0006] In view of the problems existing in the current high-stability integrated real-time online monitoring device, this utility model is proposed.

[0007] Therefore, the purpose of this utility model is to provide a highly stable integrated real-time online monitoring device, which aims to solve the problem that "some real-time online monitoring devices used for gases are usually firmly connected to the mounting base by bolts, which ensures the stability of the device installation. However, this rigid connection method restricts the flexible rotation of the monitoring probe, making it inconvenient to monitor gases in different directions within the monitoring area, so that the device can only cover a limited sampling range and it is difficult to capture the spatial distribution differences of gas concentration".

[0008] To solve the above-mentioned technical problems, this utility model provides the following technical solution: including:

[0009] Pivot block;

[0010] A monitoring unit is disposed on one side of the shaft block and is used to monitor the gas. A rotating unit is disposed inside the monitoring unit and is used to rotate the monitoring unit.

[0011] A support assembly is mounted on the rotating unit and is used to connect the monitoring unit and the rotating unit.

[0012] As a preferred embodiment of the high-stability integrated real-time online monitoring device of this utility model, the monitoring unit includes a gas monitor, which is disposed on one side of the shaft block. A gas pump is fixedly connected to the gas monitor, and an exhaust pipe is fixedly connected to the output end of the gas pump. A guide cover is fixedly connected to the exhaust pipe. An annular groove is provided on the shaft block, and a support plate is slidably connected in the annular groove. The support plate is fixedly connected to the gas monitor.

[0013] As a preferred embodiment of the high-stability integrated real-time online monitoring device of this utility model, the rotating unit includes a rotating rod, which is rotatably connected to the inner wall of one side of the exhaust pipe. A rotating fan blade is fixedly connected to one side arm of the rotating rod, and a first bevel gear is fixedly connected to the other side arm of the rotating rod. A vertical rod is fixedly connected to the top surface of the shaft block, and a second bevel gear is fixedly connected to one side arm of the vertical rod. The second bevel gear meshes with the first bevel gear.

[0014] As a preferred embodiment of the high-stability integrated real-time online monitoring device of this utility model, the support assembly includes a rotating sleeve, which is rotatably connected to one side arm of the vertical rod. A connecting rod is fixedly connected to the rotating sleeve, and a support block is fixedly connected to the other end of the connecting rod. The support block is fixedly connected to the air extraction pipe.

[0015] As a preferred embodiment of the high-stability integrated real-time online monitoring device of this utility model, a dustproof plate is fixedly connected to one side of the inner wall of the exhaust pipe, one end of the rotating rod movably passes through the dustproof plate, and multiple brush scrapers are fixedly connected to one side of the rotating rod arm, with the multiple brush scrapers movably fitting against the dustproof plate.

[0016] As a preferred embodiment of the high-stability integrated real-time online monitoring device of this utility model, a bottom rod is provided on the lower side of the shaft block, a reciprocating motor is fixedly connected to the bottom inner wall of the bottom rod, a screw is fixedly connected to the output end of the reciprocating motor, a top rod is threadedly connected to the arm of the screw, and multiple sliding grooves are opened on the inner wall of the bottom rod, with the top rod slidably connected in the multiple sliding grooves.

[0017] As a preferred embodiment of the high-stability integrated real-time online monitoring device of this utility model, the bottom end of the base rod is fixedly connected to an embedded plate, and multiple reinforcing plates are fixedly connected to the embedded plate, with all the reinforcing plates being fixedly connected to the base rod.

[0018] As a preferred embodiment of the high-stability integrated real-time online monitoring device of this utility model, a rain shelter is fixedly connected to the connecting rod, and the top surface of the rain shelter is set at an angle.

[0019] The beneficial effects of this utility model are:

[0020] The monitoring unit effectively draws in the gas directed towards the device, and in conjunction with the rotating unit, the gas drives the monitoring unit to rotate flexibly, expanding the gas sampling range and improving the monitoring response speed. The support assembly connects the rotating unit and the monitoring unit, ensuring the rotational stability of the monitoring unit, enhancing its structural robustness, reducing vibration interference, and enabling multi-angle, large-area detection. Attached Figure Description

[0021] To more clearly illustrate the technical solutions of the embodiments of this utility model, the drawings used in the description of the embodiments will be briefly introduced below. Obviously, the drawings described below are only some embodiments of this utility model. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort. Among them:

[0022] Figure 1 This is a frontal schematic diagram of the overall structure of a highly stable integrated real-time online monitoring device proposed in this utility model;

[0023] Figure 2 This is a side view of the overall structure of a highly stable integrated real-time online monitoring device proposed in this utility model.

[0024] Figure 3 This is a schematic diagram of the cross-sectional structure of the base rod proposed in this utility model.

[0025] In the picture:

[0026] 100. Shaft block; 101. Base rod; 102. Reciprocating motor; 103. Screw; 104. Top rod; 105. Slide groove; 106. Embedded plate; 107. Reinforcing plate;

[0027] 200. Monitoring unit; 201. Gas monitor; 202. Air pump; 203. Extraction pipe; 204. Guide cover; 205. Annular groove; 206. Support plate; 2031. Dustproof plate; 2032. Brush scraper;

[0028] 300. Rotating unit; 301. Rotating rod; 302. Rotating fan blade; 303. First bevel gear; 304. Vertical rod; 305. Second bevel gear;

[0029] 400. Suspension assembly; 401. Rotary sleeve; 402. Connecting rod; 403. Support block; 4021. Rain shelter. Detailed Implementation

[0030] To make the above-mentioned objectives, features and advantages of this utility model more apparent and understandable, the specific embodiments of this utility model will be described in detail below with reference to the accompanying drawings.

[0031] Many specific details are set forth in the following description in order to provide a full understanding of the present invention. However, the present invention may also be implemented in other ways different from those described herein. Those skilled in the art can make similar extensions without departing from the spirit of the present invention. Therefore, the present invention is not limited to the specific embodiments disclosed below.

[0032] Secondly, the term "an embodiment" or "embodiment" as used herein refers to a specific feature, structure, or characteristic that may be included in at least one implementation of the present invention. The phrase "in one embodiment" appearing in different places in this specification does not necessarily refer to the same embodiment, nor is it a single or selective embodiment that excludes other embodiments.

[0033] Secondly, this utility model is described in detail with reference to the schematic diagrams. When describing the embodiments of this utility model, for ease of explanation, the cross-sectional views illustrating the device structure may be partially enlarged, not adhering to the usual scale. Furthermore, the schematic diagrams are merely examples and should not limit the scope of protection of this utility model. In addition, actual manufacturing should include the three-dimensional spatial dimensions of length, width, and depth.

[0034] Example 1

[0035] Reference Figures 1 to 3 This is the first embodiment of the present utility model, which provides the following achievable effects:

[0036] Pivot block 100;

[0037] Monitoring unit 200 is disposed on one side of the shaft block 100 and is used for gas monitoring. Rotating unit 300 is disposed inside the monitoring unit 200 and is used for rotating the monitoring unit 200.

[0038] The suspension assembly 400 is mounted on the rotating unit 300 and is used to connect the monitoring unit 200 and the rotating unit 300.

[0039] When in use, the monitoring unit 200 effectively draws in the gas facing the device, and works with the rotating unit 300 to make the gas drive the monitoring unit 200 to rotate flexibly, expanding the gas sampling range and improving the monitoring response speed. The support assembly 400 connects the rotating unit 300 and the monitoring unit 200, ensuring the rotational stability of the monitoring unit 200, enhancing its structural robustness, reducing vibration interference, and realizing multi-angle, large-range detection.

[0040] Example 2

[0041] Reference Figures 1 to 3 This is the second embodiment of the present invention, which differs from the previous embodiment in that:

[0042] The monitoring unit 200 includes a gas monitor 201, which is located on one side of the spindle block 100. A gas pump 202 is fixedly connected to the gas monitor 201. An exhaust pipe 203 is fixedly connected to the output end of the gas pump 202. A guide cover 204 is fixedly connected to the exhaust pipe 203. An annular groove 205 is provided on the spindle block 100. A support plate 206 is slidably connected in the annular groove 205 and is fixedly connected to the gas monitor 201.

[0043] The gas detector 201 is located near the central block 100. Together with the air pump 202, the extraction pipe 203 and the guide cover 204, it can efficiently extract gas and improve sampling efficiency. The tray 206 can slide in the annular groove 205, flexibly driving the gas detector 201 to move, expanding its monitoring range and ensuring comprehensive and accurate gas monitoring.

[0044] The operating principle of the gas monitor 201 is based on the characteristics of different types of sensors, converting gas concentration into a recognizable electrical signal. Electrochemical sensors generate current through the electrochemical reaction between gas and electrolyte, with the current magnitude being proportional to the concentration of toxic gas. Catalytic combustion sensors monitor concentration by utilizing the change in resistance caused by the combustion of combustible gas on the surface of a catalytic element. Infrared sensors determine gas concentration based on the degree of absorption of infrared light of a specific wavelength by the gas. Semiconductor sensors achieve monitoring by changing the conductivity of a semiconductor through gas adsorption. Laser scattering methods measure particulate matter concentration by utilizing the intensity of laser scattering by particulate matter. These electrical signals are processed by the circuit and displayed in numerical form. An alarm is triggered when the value exceeds the limit. Commonly used models include: SGA-500, Ventis MX4, and BW GAXX-XO2.

[0045] Specifically, the rotating unit 300 includes a rotating rod 301, which is rotatably connected to the inner wall of one side of the suction pipe 203. A rotating fan blade 302 is fixedly connected to one side arm of the rotating rod 301, and a first bevel gear 303 is fixedly connected to the other side arm of the rotating rod 301. A vertical rod 304 is fixedly connected to the top surface of the shaft block 100, and a second bevel gear 305 is fixedly connected to one side arm of the vertical rod 304. The second bevel gear 305 meshes with the first bevel gear 303.

[0046] The air pump 202 draws in gas through the suction pipe 203. The gas flow drives the rotating fan blade 302 to rotate the rotating rod 301. The first bevel gear 303 meshes with the second bevel gear 305, converting the kinetic energy of the gas into rotational power. This can drive the suction pipe 203 to rotate circumferentially with the meshing of the second bevel gear 305, expanding the gas sampling angle and increasing the monitoring coverage.

[0047] The edge of the rotating fan blade 302 is in contact with the inner wall of the exhaust pipe 203. When the gas flows, the airflow exerts a thrust on the rotating fan blade 302. The rotating fan blade 302 has a certain angle with the airflow direction. When the airflow impacts its blades, a pressure difference is formed on the blade surface. The pressure on the windward side is greater than that on the leeward side, generating a torque along the direction of fan blade rotation. This torque drives the fan blade to rotate around the axis, converting the kinetic energy of the gas into the mechanical energy of the fan blade, thus achieving rotation.

[0048] Specifically, the support assembly 400 includes a rotating sleeve 401, which is rotatably connected to one side arm of the vertical rod 304. A connecting rod 402 is fixedly connected to the rotating sleeve 401, and a support block 403 is fixedly connected to the other end of the connecting rod 402. The support block 403 is fixedly connected to the air extraction pipe 203.

[0049] In use, the rotating sleeve 401 is rotatably connected to the vertical rod 304, providing a stable fulcrum for the overall rotation, while the connecting rod 402 is rigidly connected to the support block 403, firmly fixing the suction pipe 203. This ensures that it can rotate flexibly with the rotating unit 300, and also counteracts the shaking caused by the airflow impact, enhancing structural stability and making the sampling process more stable.

[0050] Example 3

[0051] Reference Figures 1 to 3 This is the third embodiment of the present invention, which differs from the previous embodiment in that:

[0052] A dustproof plate 2031 is fixedly connected to the inner wall of one side of the exhaust pipe 203. One end of the rotating rod 301 movably passes through the dustproof plate 2031. Multiple brush scrapers 2032 are fixedly connected to one side of the rotating rod 301. All the brush scrapers 2032 are movably attached to the dustproof plate 2031.

[0053] The dustproof plate 2031 can block impurities from entering the exhaust pipe 203, preventing blockage or contamination of internal components and thus avoiding affecting the gas monitoring effect. The rotating rod 301 drives the brush scraper 2032 to rotate synchronously, continuously cleaning the surface of the dustproof plate 2031 and preventing dust accumulation from affecting the air intake efficiency. The brush on the brush scraper 2032 matches the air hole of the dustproof plate 2031, which facilitates improved cleaning accuracy. When the gas is not being extracted, the dust slides off by tilting the inner wall of the guide cover 204.

[0054] Specifically, a bottom rod 101 is provided on the lower side of the shaft block 100. A reciprocating motor 102 is fixedly connected to the bottom inner wall of the bottom of the bottom rod 101. A screw 103 is fixedly connected to the output end of the reciprocating motor 102. A top rod 104 is threadedly connected to the arm of the screw 103. Multiple sliding grooves 105 are opened on the inner wall of the bottom rod 101. The top rod 104 is slidably connected in the multiple sliding grooves 105.

[0055] The bottom rod 101 and the top rod 104 are vertically raised and lowered by starting the reciprocating motor 102 to rotate the screw 103. The slide groove 105 restricts the offset of the top rod 104 to ensure smooth lifting and lowering. The height of the equipment can be flexibly adjusted to adapt to different monitoring needs and improve applicability.

[0056] Specifically, a pre-embedded plate 106 is fixedly connected to the bottom end of the base rod 101, and multiple reinforcing plates 107 are fixedly connected to the pre-embedded plate 106. All the reinforcing plates 107 are fixedly connected to the base rod 101.

[0057] The embedded plate 106 enhances the connection strength between the equipment and the mounting surface. Multiple reinforcing plates 107 are diagonally connected to the bottom rod 101 and the embedded plate 106 to form a triangular support structure, which greatly improves the overall anti-overturning ability and ensures that the equipment stands stably under working conditions such as strong winds.

[0058] Specifically, a rain shelter 4021 is fixedly connected to the connecting rod 402, and the top surface of the rain shelter 4021 is set at an angle.

[0059] When in use, the 4021 rain shelter can protect against rain and snow and prevent damage to parts, while the sloping design can quickly drain rainwater and reduce water accumulation.

[0060] During operation, the reciprocating motor 102 inside the base rod 101 starts, driving the screw 103 to rotate. The top rod 104 rises vertically along the slide groove 105, adjusting the overall height to suit the monitoring environment requirements. The embedded plate 106 and the reinforcing plate 107 ensure the equipment stands stably. Then, the air pump 202 starts, drawing gas through the suction pipe 203. The guide cover 204 expands the suction range, and the dustproof plate 2031 blocks impurities from entering. The intake airflow drives the rotating fan blade 302, causing the rotating rod 301 to rotate. The first bevel gear 303 at its other end connects to the vertical rod 30. The second bevel gear 305 on the 4 engages, causing the suction pipe 203 to rotate around the vertical rod 304 via the rotating sleeve 401. At the same time, it drives the gas monitor 201 to slide in the annular groove 205 with the support plate 206, realizing all-round gas collection. When the rotating rod 301 rotates, the brush scraper 2032 cleans the surface of the dustproof plate 2031 simultaneously to avoid dust blockage. The connecting rod 402 and the support block 403 enhance the rotational stability of the suction pipe 203. The sloping design of the rain shelter 4021 can guide rain and snow. Finally, the gas monitor 201 completes the accurate monitoring of gas parameters.

[0061] It should be noted that the above embodiments are only used to illustrate the technical solution of this utility model and are not intended to limit it. Although this utility model has been described in detail with reference to preferred embodiments, those skilled in the art should understand that modifications or equivalent substitutions can be made to the technical solution of this utility model without departing from the spirit and scope of the technical solution of this utility model, and all such modifications or substitutions should be covered within the scope of the claims of this utility model.

Claims

1. A highly stable integrated real-time online monitoring device, characterized in that: include: Axis block (100); A monitoring unit (200) is disposed on one side of the shaft block (100) and is used to monitor the gas. A rotating unit (300) is disposed inside the monitoring unit (200) and is used to rotate the monitoring unit (200). A support assembly (400) is provided on the rotating unit (300) and is used to connect the monitoring unit (200) and the rotating unit (300).

2. The high-stability integrated real-time online monitoring device according to claim 1, characterized in that: The monitoring unit (200) includes a gas monitor (201), which is located on one side of the spindle block (100). A gas pump (202) is fixedly connected to the gas monitor (201). The output end of the gas pump (202) is fixedly connected to a suction pipe (203). A guide cover (204) is fixedly connected to the suction pipe (203). An annular groove (205) is provided on the spindle block (100). A support plate (206) is slidably connected in the annular groove (205). The support plate (206) is fixedly connected to the gas monitor (201).

3. The high-stability integrated real-time online monitoring device according to claim 2, characterized in that: The rotating unit (300) includes a rotating rod (301), which is rotatably connected to the inner wall of the exhaust pipe (203). A rotating fan blade (302) is fixedly connected to one side of the rotating rod (301), and a first bevel gear (303) is fixedly connected to the other side of the rotating rod (301). A vertical rod (304) is fixedly connected to the top surface of the shaft block (100), and a second bevel gear (305) is fixedly connected to one side of the vertical rod (304). The second bevel gear (305) meshes with the first bevel gear (303).

4. The high-stability integrated real-time online monitoring device according to claim 3, characterized in that: The suspension assembly (400) includes a rotating sleeve (401), which is rotatably connected to one side arm of the vertical rod (304). A connecting rod (402) is fixedly connected to the rotating sleeve (401), and a support block (403) is fixedly connected to the other end of the connecting rod (402). The support block (403) is fixedly connected to the air extraction pipe (203).

5. The highly stable integrated real-time online monitoring device according to claim 4, characterized in that: A dustproof plate (2031) is fixedly connected to one side of the inner wall of the exhaust pipe (203). One end of the rotating rod (301) movably passes through the dustproof plate (2031). A plurality of brush scrapers (2032) are fixedly connected to one side of the rotating rod (301). The plurality of brush scrapers (2032) are movably fitted with the dustproof plate (2031).

6. The high-stability integrated real-time online monitoring device according to claim 5, characterized in that: A bottom rod (101) is provided on the lower side of the shaft block (100). A reciprocating motor (102) is fixedly connected to the bottom inner wall of the bottom of the bottom rod (101). A screw (103) is fixedly connected to the output end of the reciprocating motor (102). A top rod (104) is threadedly connected to the arm of the screw (103). Multiple sliding grooves (105) are opened on the inner wall of the bottom rod (101). The top rod (104) is slidably connected in the multiple sliding grooves (105).

7. The high-stability integrated real-time online monitoring device according to claim 6, characterized in that: The bottom end of the base rod (101) is fixedly connected to an embedded plate (106), and multiple reinforcing plates (107) are fixedly connected to the embedded plate (106). All the reinforcing plates (107) are fixedly connected to the base rod (101).

8. The high-stability integrated real-time online monitoring device according to claim 7, characterized in that: A rain shelter (4021) is fixedly connected to the connecting rod (402), and the top surface of the rain shelter (4021) is set at an angle.