Plate welding groove processing device
Patent Information
- Application Number
- CN202522056209.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-09-24
- Publication Date
- 2026-09-18
- Estimated Expiration
- 2035-09-24
AI Technical Summary
[0003]为了解决现有的坡口加工装置在加工倒角结构的坡口时,无法对倒角的形状进行调整,应用场景较单一的问题,本实用新型提出了一种板材焊接坡口加工装置,通过能够纵向移动的第一支撑座、横向移动的第二支撑座来实现对板材横向与纵向位置的调整,可升降的第三支撑座来调整动力加工件的高度,动力加工件的转动角度可调,进而切削出不同参数的倒角状坡口,能够适应多种工况
1.本实用新型中与第一丝杆上螺接的第一固定块固定连接的第一支撑座上还与第一导向杆上滑动设置的第一滑块固定连接,实现第一固定块在第一丝杆控制下第一支撑座稳定的纵向移动,第二支撑座能够在第一支撑座上横向移动,实现对放置在第二支撑座上的板材横向与纵向的位置进行调整;可升降的第三支撑座能够调整动力加工件的高度,动力加工件可转动的设置在第三支撑座上,再使用限位件对其进行限位,实现对动力加工件转动角度的调整,进而调整板材切削处、倒角结构的倾斜度,能够切削出不同参数的倒角状坡口,进而适应多种工况。
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Figure CN224764632U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to plate welding equipment technology, and in particular to a plate welding beveling device. Background Technology
[0002] A beveling is formed by machining the weldable portion of a sheet metal into a groove of a specific shape. During welding, the bevels of two sheets are joined together for welding. Existing beveling equipment cannot adjust the shape of the chamfer when processing beveled structures, limiting its application scenarios and making it unsuitable for various sheet metal welding and fixing conditions. Summary of the Invention
[0003] To address the limitations of existing beveling devices in adjusting the shape of chamfers and restricting their application scenarios, this invention proposes a plate welding beveling device. This device utilizes a longitudinally movable first support and a laterally movable second support to adjust the lateral and longitudinal positions of the plate. A height-adjustable third support adjusts the height of the power processing component, whose rotation angle is adjustable. This allows for the cutting of bevels with varying parameters, adapting to diverse working conditions.
[0004] To achieve the above objectives, the technical solution of this utility model is as follows: A plate welding beveling device includes a support frame, a first support base, and a second support base. A longitudinal first lead screw is rotatably mounted on the support frame, and a first fixing block is screwed onto the first lead screw. The first fixing block is fixedly connected to the first support base. A longitudinal first guide rod is fixed on the support frame, and a first slider is slidably mounted on the first guide rod. The first slider is fixedly connected to the first support base. The second support base is located above the first support base and its lateral position relative to the first support base is adjustable. A clamp for positioning the plate is fixed on the second support base. The longitudinally movable first support base and the laterally movable second support base are used to adjust the lateral and longitudinal positions of the plate placed on the second support base.
[0005] The support frame is also provided with a third support seat that can be raised and lowered. The third support seat is provided with a rotatable power processing component and a limiting component on the side near the support frame. The power processing component is used to process the bevel of the plate, and the limiting component is used to limit the rotation of the power processing component.
[0006] Preferably, there are multiple first guide rods, each located on one side of the first lead screw. This ensures the stability of the longitudinal movement of the first support.
[0007] Preferably, a second transverse lead screw is rotatably provided on the support frame, a second fixing block is screwed onto the second lead screw, the second fixing block is fixedly connected to the second support base, a second transverse guide rod is fixed on the first support base, a second slider is slidably provided on the second guide rod, and the second slider is fixedly connected to the second support base.
[0008] Preferably, the first lead screw is located on the lower side of the first support base, and the second lead screw is located on the upper side of the first support base.
[0009] Preferably, there are multiple second guide rods, each located on one side of the second lead screw. This ensures the stability of the lateral movement of the second support.
[0010] Preferably, a vertical support frame is fixed to one side of the support frame. A vertical third lead screw and a third guide rod are mounted on the vertical support frame. The third lead screw is rotatably mounted on the vertical support frame, and the third guide rod is fixed to the vertical support frame. A third fixing block is screwed onto the third lead screw, and a third slider is slidably mounted on the third guide rod. Both the third fixing block and the third slider are fixedly connected to the third support base. Two third guide rods are provided, located on either side of the third lead screw, ensuring the stability of the vertical movement of the third support base.
[0011] Preferably, a sleeve is fixed to the side of the third support base near the support frame, and an inner cylinder is provided on the side of the power processing component. The inner cylinder extends into the sleeve, and the limiting component is a screw. A screw hole is provided on the side wall of the sleeve, and the screw is screwed into the sleeve through the screw hole and contacts the outer wall of the inner cylinder. Loosening the screw allows the inner cylinder to rotate within the sleeve. Tightening the screw presses it against the inner cylinder, fixing the position of the inner cylinder within the sleeve.
[0012] Preferably, a mounting base is fixed on one side of the power processing component, and the inner cylinder is fixed on the side of the mounting base away from the power processing component.
[0013] Preferably, the power processing component includes a motor and a milling cutter, with the output end of the motor fixedly connected to the milling cutter.
[0014] The beneficial effects of this utility model through the above technical solution are as follows: 1. In this utility model, the first support seat, which is fixedly connected to the first fixed block screwed to the first lead screw, is also fixedly connected to the first slider slidably disposed on the first guide rod. This enables the first fixed block to move stably longitudinally under the control of the first lead screw. The second support seat can move laterally on the first support seat, thereby adjusting the lateral and longitudinal positions of the plate placed on the second support seat. The liftable third support seat can adjust the height of the power processing component. The power processing component is rotatably disposed on the third support seat and then limited by a limiting component, thereby adjusting the rotation angle of the power processing component. This allows for adjusting the inclination of the plate cutting area and the chamfer structure, enabling the cutting of chamfered bevels with different parameters, thus adapting to various working conditions.
[0015] 2. In this utility model, a second horizontal guide rod is fixed on the upper side of the first support base, and a second slider that is slidably disposed on the second guide rod is fixedly connected to the second support base. A second fixing block that is screwed onto the second horizontal lead screw on the support frame is fixedly connected to the second support base, so as to realize the lateral movement of the second support base on the first support base under the control of the second lead screw.
[0016] 3. In this utility model, the third screw rod rotatably mounted on the upright frame is screwed with a third fixed block, and the third slider fixed on the third guide rod fixed on the upright frame is slidably connected to the third support base, thereby realizing the vertical movement of the third support base and thus realizing the adjustment of the vertical position of the power processing part on the third support base.
[0017] 4. In this utility model, a mounting base is fixed on one side of the power processing component, and an inner cylinder is fixed on the side of the mounting base. The inner cylinder is inserted into a sleeve fixed on one side of the third support base. The inner cylinder is limited by the screw screwed on the sleeve, so as to realize the fixing work after the inner cylinder rotates into place. Attached Figure Description
[0018] Figure 1 This is a schematic diagram of the structure of a plate welding beveling device according to the present invention; Figure 2 This is a schematic diagram of the arrangement of the first support base and the second support base of the plate welding beveling device of this utility model. Figure 1 ; Figure 3 This is a schematic diagram of the arrangement of the first support base and the second support base of the plate welding beveling device of this utility model. Figure 2 ; Figure 4 This is a schematic diagram of the frame and power processing component of a plate welding beveling device according to this utility model; Figure 5 This is a side view of the frame and power processing component of a plate welding beveling device according to the present invention, wherein part of the inner cylinder is pulled out from the sleeve.
[0019] In the attached diagram, the following numbers are used: 1 is the support frame, 2 is the first support base, 3 is the second support base, 4 is the first lead screw, 5 is the first fixing block, 6 is the first guide rod, 7 is the first slider, 8 is the clamp, 9 is the third support base, 10 is the second lead screw, 11 is the second fixing block, 12 is the second guide rod, 13 is the second slider, 14 is the upright, 15 is the third lead screw, 16 is the third guide rod, 17 is the third slider, 18 is the sleeve, 19 is the inner cylinder, 20 is the screw, 21 is the mounting base, 22 is the motor, 23 is the milling cutter, 30 is the chuck, and 31 is the handle. Detailed Implementation
[0020] The present invention will be further described below with reference to the accompanying drawings and specific embodiments: like Figures 1-5 As shown, this embodiment provides a plate welding beveling device, including a support frame 1, a first support base 2, and a second support base 3; refer to Figure 1 and Figure 2 A longitudinal first lead screw 4 is rotatably mounted on the support frame 1. A handle 31 is fixed to the end of the first lead screw 4 that extends out of the support frame 1. A first fixing block 5 is screwed onto the first lead screw 4. The first fixing block 5 is fixedly connected to the first support base 2. A longitudinal first guide rod 6 is fixed on the support frame 1. A first slider 7 is slidably mounted on the first guide rod 6. The first slider 7 is fixedly connected to the first support base 2. In this embodiment, there are two first guide rods 6, which are located on both sides of the first lead screw 4, to achieve the stability of the longitudinal movement of the first support base 2.
[0021] refer to Figure 3 The second support 3 is located above the first support 2 and its lateral position relative to the first support 2 is adjustable. Specifically, a second lateral lead screw 10 is rotatably mounted on the support frame 1. A second fixing block 11 is screwed onto the second lead screw 10 and is fixedly connected to the second support 3. A second lateral guide rod 12 is fixed on the first support 2. In this embodiment, there are two second guide rods 12, located on opposite sides of the second lead screw 10. A second slider 13 is slidably mounted on the second guide rod 12 and is fixedly connected to the second support 3, enabling stable movement of the second support 3 on the first support 2. To ensure that the entire transmission system does not experience positional interference, the first lead screw 4 is located below the first support 2, and the second lead screw 10 is located above the first support 2.
[0022] The second support 3 is bolted with a clamp 8 for positioning the plate. (See reference) Figure 3The plate is placed on the upper side of the second support 3. At this time, the clamps 30 on the four clamps 8 are pressed down to press the plate tightly on the upper side of the second support 3. Meanwhile, the clamps 8 are existing technology and are purchased from outside. A GH-12265 fixing clamp can be used.
[0023] Furthermore, a third, liftable support 9 is also provided on one side of the support frame 1, for reference. Figure 4 A support frame 14 is welded and fixed to one side of the support frame 1. A vertical third lead screw 15 and a third guide rod 16 are provided on the support frame 14. The third lead screw 15 is rotatably mounted on the support frame 14, and the third guide rod 16 is fixed on the support frame 14. A third fixing block (not shown in the figure) is screwed onto the third lead screw 15, and a third slider 17 is slidably mounted on the third guide rod 16. Both the third fixing block and the third slider 17 are fixedly connected to the third support seat 9. In this embodiment, there are two third guide rods 16, which are located on both sides of the third lead screw 15, to achieve the stability of the vertical movement of the third support seat 9.
[0024] Further, refer to Figure 4 and Figure 5 The third support 9 is provided with a rotatable power processing component and a limiting component on the side near the support frame 1. The power processing component is used to process the bevel of the plate, and the limiting component is used to limit the rotation of the power processing component.
[0025] In this embodiment, a mounting base 21 is fixed on one side of the power processing component, and a sleeve 18 is fixed on the side of the third support base 9 near the support frame 1. An inner cylinder 19 is provided on one side of the power processing component. The inner cylinder 19 is welded and fixed to the side of the mounting base 21 away from the power processing component. The inner cylinder 19 extends into the sleeve 18. The limiting component is a screw 20. A screw hole is provided on the side wall of the sleeve 18. After the screw 20 is screwed into the sleeve 18 through the screw hole, it contacts the outer side wall of the inner cylinder 19, realizing the fixing work after the inner cylinder 19 is rotated into place.
[0026] In this embodiment, the power processing component includes a motor 22 and a milling cutter 23, with the output end of the motor 22 fixedly connected to the milling cutter 23. The motor 22 is welded to the mounting base 21.
[0027] When using this device to process the beveling of the plate, rotate the first lead screw 4, and the first support seat 2 fixed on the first fixed block 5 connected to the first lead screw 4 will be adjusted in longitudinal position under the guidance of the first guide rod 6. Then rotate the second lead screw 10, and the second support seat 3 fixed on the second fixed block 11 connected to the second lead screw 10 will be adjusted in lateral position under the guidance of the second guide rod 12. After the longitudinal position of the first support seat 2 and the lateral position of the second support seat 3 are adjusted appropriately, place the plate on the second support seat 3, and then press down the chuck 30 on the clamp 8 to press the plate tightly against the upper side of the second support seat 3. Rotate the third lead screw 15, and the third support seat 9 fixed on the third fixed block screwed to the third lead screw 15 will be adjusted vertically under the guidance of the third guide rod 16. After the height and position of the power processing component on it are appropriate, the motor 22 can be turned on to drive the milling cutter 23 at its lower end to perform beveling on the plate. When performing chamfering on the end of the plate, the inclination of the chamfer cut at the end of the plate can be adjusted by rotating the power processing component. The specific operation is as follows: loosen the screw 20. At this time, the inner cylinder 19 can rotate freely in the sleeve 18. When manually rotate it to the appropriate angle, the angle of the power processing component will also be at the appropriate angle. Then tighten the screw 20 and tighten the inner cylinder 19 to fix its position in the sleeve 18, and the chamfering of the plate can be started.
[0028] Meanwhile, the power processing component in this device can also mill the protruding parts in the welding bevel when it is started, so that the plane in the entire bevel is kept flat, which is beneficial to the splicing of the subsequent plate bevel and ensures the smooth progress of subsequent welding.
[0029] The embodiments described above are merely preferred embodiments of this utility model and are not intended to limit the scope of implementation of this utility model. Therefore, all equivalent changes or modifications made to the structure, features and principles described in the patent claims of this utility model should be included within the scope of the patent application of this utility model.
Claims
1. A plate welding beveling device, characterized in that, It includes a support frame (1), a first support base (2) and a second support base (3). A longitudinal first lead screw (4) is rotatably provided on the support frame (1). A first fixing block (5) is screwed onto the first lead screw (4). The first fixing block (5) is fixedly connected to the first support base (2). A longitudinal first guide rod (6) is fixed on the support frame (1). A first slider (7) is slidably provided on the first guide rod (6). The first slider (7) is fixedly connected to the first support base (2). The second support (3) is located on the upper side of the first support (2) and its lateral position relative to the first support (2) is adjustable. A clamp (8) for positioning the plate is fixed on the second support (3). The support frame (1) is also provided with a third support seat (9) that can be raised and lowered. The third support seat (9) is provided with a rotatable power processing component and a limiting component on the side of the support frame (1). The power processing component is used to process the bevel of the plate, and the limiting component is used to limit the rotation of the power processing component.
2. The plate welding beveling device according to claim 1, characterized in that, The first guide rod (6) is multiple and is located on both sides of the first lead screw (4).
3. The plate welding beveling device according to claim 1, characterized in that, The support frame (1) is also rotatably provided with a second horizontal lead screw (10), and a second fixing block (11) is screwed onto the second lead screw (10). The second fixing block (11) is fixedly connected to the second support seat (3). A second horizontal guide rod (12) is fixed on the first support seat (2). A second slider (13) is slidably provided on the second guide rod (12). The second slider (13) is fixedly connected to the second support seat (3).
4. The plate welding beveling device according to claim 3, characterized in that, The first lead screw (4) is located on the lower side of the first support base (2), and the second lead screw (10) is located on the upper side of the first support base (2).
5. The plate welding beveling device according to claim 3, characterized in that, The second guide rod (12) is multiple and is located on both sides of the second lead screw (10).
6. The plate welding beveling device according to claim 1, characterized in that, A support frame (14) is fixed on one side of the support frame (1). A vertical third lead screw (15) and a third guide rod (16) are provided on the support frame (14). The third lead screw (15) is rotatably mounted on the support frame (14), and the third guide rod (16) is fixed on the support frame (14). A third fixing block is screwed onto the third lead screw (15), and a third slider (17) is slidably mounted on the third guide rod (16). Both the third fixing block and the third slider (17) are fixedly connected to the third support base (9).
7. The plate welding beveling device according to claim 1, characterized in that, The third support base (9) has a sleeve (18) fixed on one side near the support frame (1). The power processing component has an inner cylinder (19) on one side. The inner cylinder (19) extends into the sleeve (18). The limiting component is a screw (20). A screw hole is opened on the side wall of the sleeve (18). After the screw (20) is screwed to the sleeve (18) through the screw hole, it contacts the outer side wall of the inner cylinder (19).
8. The plate welding beveling device according to claim 7, characterized in that, A mounting base (21) is fixed on one side of the power processing component, and the inner cylinder (19) is fixed on the side of the mounting base (21) away from the power processing component.
9. The plate welding beveling device according to claim 1, characterized in that, The power processing component includes a motor (22) and a milling cutter (23), with the output end of the motor (22) fixedly connected to the milling cutter (23).