A wheel set replacement device

Abstract

The utility model relates to a kind of replacement device of wheel set, the wheel set of liquid suspension crane can be quickly replaced, the liquid suspension crane is slidably connected on track by wheel set, the replacement device includes jack for jacking liquid suspension crane, the replacement device includes mounting seat, support plate, ball screw structure, power source, the mounting seat is provided with slide rail, the length extension direction of the slide rail is perpendicular to the length extension direction of track, the bottom of the support plate is provided with pulley, the pulley is slidably connected on slide rail, the ball screw structure is respectively connected with support plate, power source transmission, and ball screw structure is used to drive support plate to move along slide rail, the power source is set on mounting seat, and power source is used to drive ball screw structure movement.

Description

Technical Field

[0001] This utility model relates to the field of vehicle machinery maintenance technology, specifically to a wheel set replacement device. Background Technology

[0002] In the steelmaking process, liquid trolleys are responsible for the transfer, pouring, and related auxiliary operations of high-temperature liquid metal. Typically, a liquid trolley is equipped with four sets of wheels for running on rails. When replacing or disassembling these wheels, the wheel stops are usually integrated with the end beams of the liquid trolley, making individual disassembly impossible. Therefore, the wheels cannot be removed along the length of the rails; they can only be removed laterally, perpendicular to the rails. Furthermore, the generally low height of traditional wheel sets limits the space available for lifting operations, making conventional replacement equipment difficult to use effectively in this scenario. Utility Model Content

[0003] In view of the above-mentioned deficiencies of the prior art, the technical problem to be solved by this utility model is to provide a wheel set replacement device that can replace the wheel set of a hydraulic crane from the side, thereby reducing the labor load of operators, reducing personnel input and lowering costs.

[0004] To achieve the above objectives, this utility model provides a wheel set replacement device capable of quickly replacing the wheel sets of a liquid crane trolley. The liquid crane trolley is slidably connected to a track via the wheel sets. The replacement device includes a jack for lifting the liquid crane trolley, a mounting base, a support plate, a ball screw structure, and a power source. A slide rail is provided on the mounting base, with the length extension direction of the slide rail perpendicular to the length extension direction of the track. A pulley is provided at the bottom of the support plate and is slidably connected to the slide rail. The ball screw structure is connected to the support plate and the power source for transmission, and the ball screw structure is used to drive the support plate to move along the slide rail. The power source is located on the mounting base and is used to drive the movement of the ball screw structure.

[0005] Furthermore, it also includes multiple adjustable legs fixedly connected to the bottom of the mounting base. Each adjustable leg includes a connecting sleeve, a connecting rod, and a bolt. The top end of the connecting sleeve is fixedly connected to the bottom of the mounting base. The connecting rod is fixedly connected to the connecting sleeve by bolts. Multiple through holes are respectively opened on the connecting sleeve and the connecting rod along their respective length extension directions. The connecting rod is located in the inner cavity of the connecting sleeve. The bolts are connected in the through holes of the connecting sleeve and the connecting rod.

[0006] Furthermore, it also includes two stop blocks, both of which are fixedly connected to the support plate, and the two stop blocks are respectively located on both sides of the wheel set moving along the track.

[0007] Furthermore, it also includes a wireless remote control mechanism for controlling the power source, the wireless remote control mechanism including a transmitter for transmitting signals and a receiver for receiving signals, the receiver being disposed on the power source and electrically connected to the power source.

[0008] As described above, the wheel assembly replacement device of this utility model has the following beneficial effects:

[0009] By setting up a mounting base, support plate, ball screw structure, and power source, wheel sets can be quickly changed in a limited space. It has low requirements for top space and is suitable for narrow spaces. At the same time, it has low operating costs, simple structure, and convenient operation. It can also reduce the safety risks to operators and reduce the workload of operators. Attached Figure Description

[0010] Figure 1 This is a schematic diagram of the replacement device in this utility model.

[0011] Explanation of icon numbers

[0012] 1. Mounting base, 2. Support plate, 3. Ball screw structure, 4. Power source, 5. Jack, 6. Wheel set. Detailed Implementation

[0013] The specific embodiments of this utility model will be further described in detail below with reference to the accompanying drawings. These embodiments are only used to illustrate this utility model and are not intended to limit it.

[0014] In the description of this utility model, it should be noted that the terms "center," "longitudinal," "lateral," "upper," "lower," "front," "rear," "left," "right," "vertical," "horizontal," "top," "bottom," "inner," and "outer," etc., indicating the orientation or positional relationship, are based on the orientation or positional relationship shown in the accompanying drawings and are only for the convenience of describing this utility model and simplifying the description. They do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation, and therefore should not be construed as a limitation on this utility model. In addition, the terms "first" and "second" are used for descriptive purposes only and should not be construed as indicating or implying relative importance.

[0015] In the description of this utility model, it should be noted that, unless otherwise explicitly specified and limited, the terms "installation," "connection," and "joining" should be interpreted broadly. For example, they can refer to a fixed connection, a detachable connection, or an integral connection; they can refer to a mechanical connection or an electrical connection; they can refer to a direct connection or an indirect connection through an intermediate medium; and they can refer to the internal connection of two components. Those skilled in the art can understand the specific meaning of the above terms in this utility model according to the specific circumstances.

[0016] Furthermore, in the description of this utility model, unless otherwise stated, "a plurality of" means two or more.

[0017] See Figure 1 This utility model provides a wheel set replacement device that can quickly replace the wheel set 6 of a liquid crane trolley. The liquid crane trolley is slidably connected to a track via the wheel set 6. The replacement device includes a jack 5 for lifting the liquid crane trolley, a mounting base 1, a support plate 2, a ball screw structure 3, and a power source 4. The mounting base 1 is provided with a slide rail, the length extension direction of which is perpendicular to the length extension direction of the track. A pulley is provided at the bottom of the support plate 2, and the pulley is slidably connected to the slide rail. The ball screw structure 3 is connected to the support plate 2 and the power source 4 respectively for transmission. Structure 3 is used to drive the support plate 2 to move along the slide rail. Power source 4 is set on the mounting base 1 and is used to drive the ball screw structure 3 to move. Specifically, the ball screw structure 3 includes a screw and a nut screwed on the screw. The screw is fixedly connected to the support plate and the nut is transmitted to the power source 4. Preferably, the power source 4 is a hydraulic motor. In other embodiments, the power source 4 can also be a drive motor. Preferably, the support plate 2 is also provided with a chain structure. When the wheel set 6 is placed on the support plate 2, the support plate 2 and the wheel set 6 can be fixedly connected by the chain structure.

[0018] The basic working principle of the wheel set replacement device involved in this utility model is as follows: By setting up a mounting base 1, a support plate 2, a ball screw structure 3, and a power source 4, during disassembly, a jack 5 is placed on the track, and one side of the hydraulic crane is lifted using the jack 5. Simultaneously, the mounting base 1 is placed on the track, positioned below the wheel set 6. The power source 4 is activated, driving the ball screw structure 3 to move, which in turn moves the support plate 2 along the slide rail towards the track until the support plate 2 is positioned below the wheel set 6, thus... After the wheel assembly 6 is disassembled, it can be placed directly on the support plate 2. When the wheel assembly 6 is disassembled, the power source 4 is started to drive the ball screw structure 3 to move, which in turn drives the support plate 2 to move along the slide rail away from the track, thereby directly transporting the wheel assembly 6 out from the side. During installation, the wheel assembly 6 is placed on the support plate 2, the power source 4 is started to drive the ball screw structure 3 to move, which in turn drives the support plate 2 to move along the slide rail towards the track until it is moved under the hydraulic crane, thus facilitating the installation of the wheel assembly 6.

[0019] See Figure 1 The present invention will be further described below with reference to a specific embodiment:

[0020] In this embodiment, see Figure 1 As a preferred design, it also includes multiple adjustable support legs fixedly connected to the bottom of the mounting base 1. Each adjustable support leg includes a connecting sleeve, a connecting rod, and bolts. The top end of the connecting sleeve is fixedly connected to the bottom of the mounting base 1, and the connecting rod is fixedly connected to the connecting sleeve by bolts. Multiple through holes are opened on the connecting sleeve and the connecting rod along their respective length extension directions. The connecting rod is located in the inner cavity of the connecting sleeve, and the bolts are connected in the through holes of the connecting sleeve and the connecting rod. By setting adjustable support legs, on the one hand, the levelness of the mounting base 1 can be adjusted to prevent the mounting base 1 and the support plate 2 on the mounting base 1 from tilting. On the other hand, the height of the adjustable support legs can be adjusted according to the actual situation to meet the replacement of wheel sets 6 in different positions and improve the applicability of the replacement device.

[0021] In this embodiment, see Figure 1 As a preferred design, it also includes two stop blocks, both of which are fixedly connected to the support plate 2. The two stop blocks are located on both sides of the wheel set 6 as it moves along the track. By setting stop blocks on both sides of the support plate 2, the lateral displacement of the wheel set 6 can be restricted. On the one hand, this prevents the wheel set 6 from sliding and falling to the side, avoiding accidents such as the replacement device overturning, and improving the safety of the replacement device operation. On the other hand, during the movement of the support plate 2, its lateral sway can be reduced to a certain extent, making the movement of the support plate 2 more stable.

[0022] In this embodiment, see Figure 1As a preferred design, it also includes a wireless remote control mechanism for controlling the power source 4. The wireless remote control mechanism includes a transmitter for transmitting signals and a receiver for receiving signals. The receiver is installed on the power source 4 and electrically connected to the power source 4. Through the transmitter and receiver, the power source 4 can be controlled remotely, which greatly improves the efficiency and convenience of operation and provides a foundation for intelligence and automation. At the same time, it can achieve rapid shutdown in case of emergencies, such as overload of the power source 4, which is faster than manual shutdown on site and can reduce the possibility of the accident escalating to a certain extent.

[0023] As can be seen from the above, the wheel replacement device of this utility model has the following beneficial effects:

[0024] By setting up mounting base 1, support plate 2, ball screw structure 3, and power source 4, the wheel set 6 can be quickly changed in a limited space. It has low requirements for top space and is suitable for narrow spaces. At the same time, it has low operating cost, simple structure, and convenient operation. It can also reduce the safety risks of operators and reduce the workload of operators.

[0025] In summary, this utility model effectively overcomes the various shortcomings of the prior art and has high industrial application value.

[0026] The above embodiments are merely illustrative of the principles and effects of this utility model and are not intended to limit the scope of this utility model. Any person skilled in the art can modify or alter the above embodiments without departing from the spirit and scope of this utility model. Therefore, all equivalent modifications or alterations made by those skilled in the art without departing from the spirit and technical concept disclosed in this utility model should still be covered by the claims of this utility model.

Claims

1. A wheel set replacement device capable of quickly replacing the wheel set (6) of a liquid crane trolley, the liquid crane trolley being slidably connected to a track via the wheel set (6), the replacement device comprising a jack (5) for lifting the liquid crane trolley, characterized in that: The replacement device includes a mounting base (1), a support plate (2), a ball screw structure (3), and a power source (4). The mounting base (1) is provided with a slide rail, the length extension direction of which is perpendicular to the length extension direction of the track. The bottom of the support plate (2) is provided with a pulley, which is slidably connected to the slide rail. The ball screw structure (3) is connected to the support plate (2) and the power source (4) respectively, and the ball screw structure (3) is used to drive the support plate (2) to move along the slide rail. The power source (4) is provided on the mounting base (1), and the power source (4) is used to drive the ball screw structure (3) to move.

2. The wheel set replacement device according to claim 1, characterized in that: It also includes multiple adjustable legs fixedly connected to the bottom of the mounting base (1). The adjustable legs include a connecting sleeve, a connecting rod, and a bolt. The top end of the connecting sleeve is fixedly connected to the bottom of the mounting base (1). The connecting rod is fixedly connected to the connecting sleeve by bolts. Multiple through holes are opened on the connecting sleeve and the connecting rod along their respective length extension directions. The connecting rod is located in the inner cavity of the connecting sleeve. The bolts are connected in the through holes of the connecting sleeve and the connecting rod.

3. The wheel set replacement device according to claim 1, characterized in that: It also includes two stop blocks, both of which are fixedly connected to the support plate (2), and the two stop blocks are located on both sides of the wheel set (6) moving along the track.

4. The wheel set replacement device according to claim 1, characterized in that: It also includes a wireless remote control mechanism for controlling the power source (4), the wireless remote control mechanism including a transmitter for transmitting signals and a receiver for receiving signals, the receiver being disposed on the power source (4) and electrically connected to the power source (4).

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