Bucket wheel loader with two crawler tracks

The spoon wheel loader with two caterpillar straps addresses uneven distribution and inaccurate positioning issues by using a conical spoon and synchronized connecting arms with a belt conveyor system, improving loading precision and stability.

DE202025100759U1Active Publication Date: 2025-04-30LU QINBO JINAN CITY +1
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Patent Information

Application Number
DE202025100759
Authority / Receiving Office
DE · DE
Patent Type
Utility models
Current Assignee / Owner
Priority Date
2024-08-29
Filing Date
2025-02-14
Publication Date
2025-04-30
Estimated Expiration
2035-02-28

AI Technical Summary

Technical Problem

Existing spoon wheel loaders with interpreter conveyor belts face challenges in achieving precise control of material loading, including uneven distribution and inaccurate positioning, due to difficulties in manual control of extractor movement, height adjustment, and conveyor belt rotation.

Method used

A spoon wheel loader with two caterpillar straps, featuring a conical spoon, symmetrical connecting arms, and a belt conveyor system with adjustable scraper bars and a belt scale, ensures precise control of material distribution and stability through synchronized movement and vertical vibration reduction.

Benefits of technology

Enhances loading accuracy and stability by allowing precise control of the falling point and even material distribution, increasing loading speed and reducing material loss.

✦ Generated by Eureka AI based on patent content.

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Abstract

A two-track bucket wheel loader comprising a bucket wheel loader (1), wherein a boom conveyor (2) is fixedly mounted at one end of the bucket wheel loader (1), symmetrically movable connecting arms (16) are attached inside the boom conveyor (2), a bucket (3) is fixedly connected to the ends of the connecting arms (16), a support platform (8) is fixedly connected to the lower end of the bucket (3), support frames (5) are fixedly connected to both ends of the support platform (8), track wheels (4) are fixedly mounted on both sides of the lower ends of the support frames (5), a belt conveyor (7) is fixedly mounted on both sides of the lower end of the support platform (8), a scraper blade (6) is fixedly mounted at the lower end of the support platform (8), and a belt scale (9) is fixedly mounted inside the belt conveyor (7).
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Description

Technical area

[0001] The present utility model belongs to the technical field of bucket wheel loaders, in particular it relates to a bucket wheel loader with two crawler tracks. State of the art

[0002] The bucket wheel loader is a highly efficient device for continuous loading and unloading of bulk materials in modern industry. It is currently widely used in ports, docks, metallurgy, cement plants, steel mills, coking plants, coal depots, power plants, and other bulk material storage facilities (ore, coal, coke, sand, and gravel) for stacking and unloading operations.

[0003] However, existing bucket wheel loaders, which use a boom conveyor for material loading, have high loading accuracy requirements. Working conditions such as level loading and continuous loading cannot be met because loading is difficult due to the manual control of the extension and retraction movement, height adjustment, and rotation of the conveyor device. Problems arise, such as inaccurate control of the position of the drop point and uneven distribution of the dropped material. Content of the utility model

[0004] This utility model addresses the problem that existing bucket wheel loaders, which use a boom conveyor for material loading, have high loading accuracy requirements. Working conditions such as level loading and continuous loading cannot be met because loading is difficult to perform by manually controlling the extension and retraction movement, height adjustment, and rotation of the conveyor device. Problems such as inaccurate control of the position of the drop point and uneven distribution of the dropped material exist. The following technical solutions are proposed below.

[0005] A bucket wheel loader with two crawler tracks comprises a bucket wheel loader, wherein a boom conveyor is fixedly mounted at one end of the bucket wheel loader, symmetrically movable connecting arms are connected inside the boom conveyor, a bucket is fixedly connected to the ends of the connecting arms, a support platform is fixedly connected to the lower end of the bucket, support frames are fixedly connected to both ends of the support platform, crawler wheels are fixedly mounted on both sides of the lower ends of the support frames, a belt conveyor is fixedly mounted on both sides of the lower end of the support platform, a scraper blade is fixedly mounted at the lower end of the support platform, and a belt scale is fixedly mounted inside the belt conveyor.

[0006] Preferably, a fixed rod is fixedly connected between two fixed blocks at the position below a first screw, a mounting hole is provided in the center of the upper end of the fixed rod, a U-shaped part is mounted on one end of each connecting arm, a second screw is movably connected inside the U-shaped part, and a second nut is threadably connected at the position above the U-shaped part on the outside of the second screw.

[0007] Preferably, a hard disk is fixedly connected to the lower end of one end of the cantilever conveyor belt, two fixed blocks are fixedly connected to both sides of the lower end of the hard disk, the first screw passes through and is movably connected in each of the two fixed blocks, the first screw passes through the connecting arm and is connected inside the connecting arm, and is movably connected to the connecting arm, at the position of one end of the connecting arm on the outside of the first screw, a first nut is connected by thread.

[0008] Preferably, the horizontal height of the underside of the scraping blade is different from the horizontal height of the belt conveyor system.

[0009] Preferably the shape of the spoon is conical.

[0010] Preferably, the diameter of the fixed rod is equal to the inner diameter of the U-shaped part.

[0011] The advantageous effects of the present utility model are as follows. (1) The position of the falling material can be more accurately measured and controlled, ensuring that the material is loaded evenly and evenly into the vehicle. This improves loading speed and overall work efficiency. Precise control of the drop point and loading amount reduces overflow and material loss. (2) The vertical oscillation of the connecting arms can be effectively restricted, thereby enhancing the stability of the entire structure. This ensures that the fixture remains stable at the set position and ensures the normal operation of the fixture. Description of the attached drawings Fig. 1 shows a schematic structure of a bucket wheel loader with two crawler tracks; Fig. 2 shows a schematic representation of the assembly structure of a belt conveyor system; Fig. 3 shows a schematic diagram of the mounting structure of a hard disk; Fig. 4 shows a schematic diagram of the mounting structure of connecting arms; Fig. 5 shows a schematic representation of the mounting structure of a fixed rod; and Fig. 6 shows a schematic representation of the assembly structure of a U-shaped part.

[0012] In the figures: 1. Bucket wheel loader; 2. Boom conveyor; 3. Bucket; 4. Crawler wheel; 5. Support frame; 6. Scraper blade; 7. Belt conveyor; 8. Support platform; 9. Belt scale; 10. Hard disk; 11. Fixed block; 13. Fixed rod; 14. Mounting hole; 16. Connecting arms; 17. U-shaped part; 18. First nut; 20. Second nut; 21. Second bolt; and 22. First bolt. Examples of implementation

[0013] In order to make the purposes, technical solutions and advantages of the embodiments of the present utility model clearer, the technical solutions of the present utility model are described clearly and completely below in conjunction with the embodiments. Example 1

[0014] The present utility model provides a bucket wheel loader with two crawler tracks. As described in the Fig. 1 to 6, the bucket wheel loader with two crawler belts comprises a bucket wheel loader 1, wherein a boom conveyor belt 2 is fixedly mounted at one end of the bucket wheel loader 1, symmetrically movable connecting arms 16 are connected inside the boom conveyor belt 2, a bucket 3 is fixedly connected to the ends of the connecting arms 16, a support platform 8 is fixedly connected to the lower end of the bucket 3, support frames 5 are fixedly connected to both ends of the support platform 8, crawler wheels 4 are fixedly mounted to both sides of the lower ends of the support frames 5, a belt conveyor system 7 is fixedly mounted to both sides of the lower end of the support platform 8, a scraper blade 6 is fixedly mounted at the lower end of the support platform 8, and a belt scale 9 is fixedly mounted inside the belt conveyor system 7.

[0015] As in the Fig. 1 and Fig. As shown in Figure 6, a fixed rod 13 is fixedly connected between two fixed blocks 11 at the position below a first bolt 22. A mounting hole 14 is provided in the center of the upper end of the fixed rod 13. A U-shaped part 17 is mounted on one end of each connecting arm 16. A second bolt 21 is movably connected inside the U-shaped part 17. A second nut 20 is threadably connected at the top position of the U-shaped part 17 on the outside of the second bolt 21. Through the cooperation of the second bolts 21 and the second nut 20, the vertical vibration of the connecting arms 16 can be effectively prevented, thereby increasing the stability of the entire structure.

[0016] As in the Fig. 1 and Fig. 4, at the lower end of one end of the cantilever conveyor 2, a hard disk 10 is fixedly connected, on both sides of the lower end of the hard disk 10, two fixed blocks 11 are fixedly connected, in each of the two fixed blocks 11, the first screw 22 passes through and is movably connected, the first screw 22 passes through the connecting arm 16 and is connected inside the connecting arm 16, and is movably connected to the connecting arm 16, at the position of one end of the connecting arm 16 on the outside of the first screw 22, a first nut 18 is threadedly connected. Through the cooperation of the first screws 22 and the first nut 18, the stability of the connection between the connecting arms 16 and the hard disk 10 is strengthened, thereby ensuring the normal function of material conveyance.

[0017] As in the Fig. 1 and Fig. As shown in Figure 2, the horizontal height of the bottom of the scraper blade 6 is different from the horizontal height of the belt conveyor 7. The scraper blade 6 with different heights can more effectively distribute the material evenly on the belt conveyor and enable accurate loading of the material.

[0018] As in the Fig. 1 and Fig. As shown in Figure 2, the shape of the bucket 3 is conical. The conical design reduces the possibility of material accumulating in corners or at the edges and lowers the risk of blockages.

[0019] As in the Fig. 1 and Fig. As shown in Figure 5, the diameter of the fixed rod 13 is equal to the inner diameter of the U-shaped part 17. The diameter of the fixed rod 13 is equal to that of the U-shaped part 17. This ensures close cooperation between them and increases the stability of the structure.

[0020] Working principle: The ends of the connecting arms 16 are clamped to the outer sides of the fixed blocks 11. Then, the fixed rods 13 are clamped with the U-shaped parts 17. After that, the second screws 21 are passed through the U-shaped parts 17 and the mounting holes 14, and the second nut 20 is tightened, effectively preventing the vertical vibration of the connecting arms 16 and increasing the stability of the entire structure. After that, the first screw 22 is passed through the connecting arms 16 and the fixed blocks 11, and the first nut 18 is tightened, firmly connecting the hard disk 10 and the connecting arms 16, ensuring that the device remains stable in the set position and ensuring normal operation of the device.

[0021] The bucket wheel loader 1 is started. The material is conveyed forward by the boom conveyor 2 and fed into the inside of the bucket 3. It falls from the bucket 3 precisely onto the belt conveyor 7. The material is scraped off and evenly distributed by the scraper blade 6. Then, the material is accurately measured by the belt scale 9 under the belt conveyor 7 and evenly dropped into the front of the loading floor of the transporter below. When it has accumulated to a certain height, the crawler wheels 4 move backward and the transporter is filled gradually. This allows the position of the dropped material to be more precisely controlled, so that the material is loaded evenly and evenly into the vehicle. The loading speed and overall work efficiency are increased. By precisely controlling the dropping point and loading amount, overflow and loss of material are reduced.

[0022] The above-mentioned embodiments serve only to explain the technical solutions of the present utility model and not to limit them.

Claims

[1] A bucket wheel loader with two crawler belts, comprising a bucket wheel loader (1), wherein a boom conveyor belt (2) is fixedly mounted at one end of the bucket wheel loader (1), symmetrically movable connecting arms (16) are connected inside the boom conveyor belt (2), a bucket (3) is fixedly connected to the ends of the connecting arms (16), a support platform (8) is fixedly connected to the lower end of the bucket (3), support frames (5) are fixedly connected to both ends of the support platform (8), crawler wheels (4) are fixedly mounted on both sides of the lower ends of the support frames (5), a belt conveyor system (7) is fixedly mounted on both sides of the lower end of the support platform (8), a scraper blade (6) is fixedly mounted at the lower end of the support platform (8), and a belt scale (9) is fixedly mounted inside the belt conveyor system (7). [2] The bucket wheel loader with two crawler tracks according to claim 1, wherein a fixed rod (13) is fixedly connected between two fixed blocks (11) at the position below a first bolt (22), a mounting hole (14) is provided in the center of the upper end of the fixed rod (13), a U-shaped part (17) is mounted on one end of each connecting arm (16), a second bolt (21) is movably connected inside the U-shaped part (17), and a second nut (20) is threadably connected at the position above the U-shaped part (17) on the outside of the second bolt (21). [3] The bucket wheel loader with two crawler belts according to claim 1, wherein a hard disk (10) is fixedly connected to the lower end of one end of the boom conveyor belt (2), two fixed blocks (11) are fixedly connected to both sides of the lower end of the hard disk (10), in each of the two fixed blocks (11), the first screw (22) passes through and is movably connected, the first screw (22) passes through the connecting arm (16) and is connected inside the connecting arm (16), and is movably connected to the connecting arm (16), at the position of one end of the connecting arm (16) on the outside of the first screw (22) a first nut (18) is threadedly connected. [4] The bucket wheel loader with two crawler belts according to claim 1, wherein the horizontal height of the bottom surface of the scraping blade (6) is different from the horizontal height of the belt conveyor (7). [5] The bucket wheel loader with two crawler tracks according to claim 1, wherein the shape of the bucket (3) is conical. [6] The bucket wheel loader with two crawler tracks according to claim 1, wherein the diameter of the fixed rod (13) is equal to the inner diameter of the U-shaped part (17).

Citation Information

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