Weld noses for conductor element

The power electronic arrangement addresses the complexity in assembly and production by using slot-like recesses and retaining elements to define an axis of rotation, facilitating easy assembly and production of power electronic components.

DE202025101109U1Active Publication Date: 2025-04-30SEMIKRON DANFOSS ELEKTRONIK GMBH & CO KG
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Patent Information

Application Number
DE202025101109
Authority / Receiving Office
DE · DE
Patent Type
Utility models
Current Assignee / Owner
Filing Date
2025-03-03
Publication Date
2025-04-30
Estimated Expiration
2035-03-31

AI Technical Summary

Technical Problem

Existing power electronic arrangements face challenges in simple assembly and production due to complex mounting mechanisms for individual line elements.

Method used

A power electronic arrangement featuring a first line element with slot-like recesses and a second line element with retaining elements that cooperate to define an axis of rotation, along with a connecting element for electrical conductivity, allowing for easy assembly and production.

Benefits of technology

The described arrangement enables straightforward assembly and production of power electronic components by defining a clear axis of rotation and ensuring electrical conductivity, thereby simplifying the manufacturing process.

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Abstract

Power electronic arrangement with a first conductor element (1) with a first planar section (10) with a first normal direction (Y), a second conductor element (2) and a connecting element electrically connecting it with a second planar section (20) with a second normal direction (z), wherein the first planar section (10) has a plurality of slot-like recesses (12), wherein retaining elements (21) of the second planar section (20) interact with the slot-like recesses (12) and thus define a rotation axis (D) orthogonal to the second normal direction (z) and wherein a rotation limiting element (22) extends orthogonal to the rotation axis (D) and to the second normal direction (z) in a negative direction away from the second planar section (20).
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Description

[0001] The invention describes a power electronic arrangement with at least a first and a second conducting element, wherein slot-like recesses and holding elements cooperate to define an axis of rotation for mounting the arrangement.

[0002] In view of the above-mentioned circumstances, the object of the invention is to provide a power electronic arrangement with individual line elements for simple assembly and production.

[0003] This object is achieved according to the invention by a power electronic arrangement with a first conducting element with a first planar section with a first normal direction, a second conducting element and a connecting element electrically connecting this with a second planar section with a second normal direction, wherein the first planar portion has a plurality of slot-like recesses, wherein holding elements of the second planar portion interact with the slot-like recesses and thus define an axis of rotation orthogonal to the second normal direction, and wherein a rotation limiting element protrudes orthogonally to the axis of rotation and to the second normal direction in the negative direction from the second planar portion, having the following features.

[0004] In this case, it may be advantageous if the first conducting element is designed as a connection element of a capacitor or as a connection element of a power semiconductor module or as a connection element of a busbar.

[0005] It may also be advantageous if the holding element is designed such that a distance is formed between the first and second flat portions.

[0006] It can generally be advantageous if the holding element protrudes as a T-shaped attachment in the negative second normal direction from the second flat section.

[0007] It may also be advantageous if the rotation limiting element is designed as a tab.

[0008] It may be preferred if a second line element has a third planar section on which a fourth planar section of the first line element rests.

[0009] It may also be advantageous if the first line element is connected to the second line element by welding or by means of a soldering connection or by means of clamping.

[0010] It may also be advantageous if a third line element is arranged next to the first line element, wherein the second line element overlaps the other two line elements at least in sections.

[0011] It may also be advantageous if an insulating foil is arranged at least in sections between the second and the third line element.

[0012] It may also be preferred if an insulating foil is arranged at least in sections between the first and third line elements.

[0013] It may also be advantageous if an insulating foil is arranged at least in sections between the first and second line elements.

[0014] It may also be advantageous if the second line element securely positions an insulation foil by means of the holding element.

[0015] Of course, unless this is explicitly or per se excluded or contradicts the idea of ​​the invention, the features or groups of features mentioned in the singular, for example holding elements, can be present multiple times in the assembly according to the invention or the power semiconductor device.

[0016] It is understood that the various embodiments of the invention, regardless of whether they are mentioned in connection with the power electronic arrangement, can be implemented individually or in any combination to achieve improvements. In particular, the features mentioned and explained above and below can be used not only in the specified combinations, but also in other combinations or on their own, without departing from the scope of the present invention.

[0017] The term insulation film can be understood as a film or coating or coating or encapsulation with insulating properties.

[0018] Further explanations of the invention, advantageous details and features, emerge from the following description of the Fig. 1 to 7 schematically illustrated embodiments of the invention, or of respective parts thereof. Fig. 1 shows a sectional view A of the power electronic arrangement. Fig. 2 shows a sectional view A of the power electronic arrangement. Fig. 3 shows a sectional view B of the power electronic arrangement. Fig. 4 shows a first and second line element. Fig. 5 shows a second line element in a three-dimensional view. Fig. 6 shows a first, second and third line element. Fig. 7 shows a sectional view C of the power electronic arrangement.

[0019] Fig. 1 shows, in a sectional view along the A-axis, a first planar section 10 of the first conduit element 1, which extends in the direction of the first normal direction y. A retaining element 21 of the second conduit element 2 is arranged in a slot-like recess 12 of the first conduit element 1. The first and second planar sections 10, 20 are not parallel to one another. The second conduit element 2 is rotatable about a rotation axis D until the rotation-limiting element 22 abuts the first planar section 10 of the first conduit element 1.

[0020] Fig. 2 shows a sectional view of the A-axis of a first line element 1 with a fourth flat section 13. A third flat section 23 of the second line element 2 lies parallel to the fourth flat section 13. A holding element 21 of the second line element 2 is located in the slot-like recess 12 of the first line element 1.

[0021] Fig. 3 shows, in a sectional view of the B-axis, a first line element 1 with a first flat section 10, which extends along a third normal direction x. The holding element 21 of the second line element 2 with its T-shaped extension extends in a negative second normal direction z. The T-shaped extension prevents the second line element 2 from being pulled out of the slot-like recess 12 of the first line element 1 in a second normal direction z.

[0022] Fig. 4 shows a first line element 1 which extends essentially in a first normal direction y and a third normal direction x. The second line element 2 is arranged in a plane above the first line element 1 in the second normal direction z. The second line element 2 extends essentially in a first normal direction y and a third normal direction x. The at least one holding element 21 of the second line element 2 is arranged in the slot-like recess 12. The second line element 2 overlaps the first line element 1 at least in sections. The section line A extends in the second normal direction z. The section line B extends in the third normal direction x.

[0023] Fig. 5 shows a three-dimensional view of the second conduit element 2. At least one rotation-limiting element 22 protrudes from the flat section 20. The rotation-limiting element 22 can extend in the same normal direction as the flat section 20, but it can also extend at an angle thereto in a different normal direction. The holding element 21 preferably extends at an angle from the flat section 20 in a different normal direction. The holding element 21 is preferably at an angle of 70° to 110° to the flat section 20, particularly preferably at an angle of 90°.

[0024] Fig. 6 shows a further power electronic arrangement according to the invention. A first conducting element 1 and a third conducting element 3 each extend essentially in a first normal direction y and in a third normal direction x. The first conducting element 1 and the third conducting element 3 meet at a common edge, wherein the conducting elements are not necessarily in contact with one another, but are spaced apart from one another and not in contact with one another. The second conducting element 2 extends essentially in a first normal direction y and a third normal direction x. The at least one holding element 21 of the second conducting element 2 is arranged in the slot-like recess 12 of the first conducting element 1. The second conducting element 2 overlaps the first conducting element 1 and the third conducting element 3 at least in sections. The intersection line C extends in the first normal direction y.

[0025] Fig. 7 shows a sectional view of the C-axis of a power electronic arrangement. An L-shaped angled first conducting element 1 extends in a first normal direction y, as well as in a negative second normal direction z. An L-shaped angled third conducting element 3 extends in a first normal direction y, as well as in a negative second normal direction z. The first conducting element 1 and third conducting element 3 meet in a preferably vertical region and run at least partially spaced from one another. A second conducting element extends essentially in the second normal direction y and at least partially overlaps the first and third conducting elements 1, 3. Insulation in the form of an insulating film can be arranged between the conducting elements. The individual conducting elements can preferably have a distance from one another which prevents electrical contact between the conducting elements.It may also be preferred for the second line element to be electrically conductively connected, at least in sections, to the first or third line element. The connection between two line elements can be implemented using known joining methods such as a welded joint, in particular a laser welded joint, or by soldering or clamping.

[0026] Fig. Figure 8 shows a sectional view of the A-axis of a first conduit element 1 with a fourth flat section 13. A third flat section 23 of the second conduit element 2 lies parallel to the fourth flat section 13. A retaining element 21 of the second conduit element 2 is located in the slot-like recess 12 of the first conduit element 1. An extension 25 of the retaining element 21 secures the position of the second conduit element 2 relative to the first conduit element. The extension 25 presses against the first conduit element in the second normal direction z.

[0027] Fig.9 shows a sectional view of the C-axis of a power electronic arrangement. An L-shaped angled first conducting element 1 extends in a first normal direction y and in a negative second normal direction z. An L-shaped angled third conducting element 3 extends in a first normal direction y and in a negative second normal direction z. The first conducting element 1 and third conducting element 3 meet in a preferably vertical region and run at least partially spaced from one another. A second conducting element extends substantially in the second normal direction y and at least partially overlaps the first and third conducting elements 1, 3. Starting from a third flat section 23 of the second conducting element 2, a hook 24 extends in the negative second normal direction z into a recess 14 of the first conducting element 1.The hook 24 positions the first and second conduit elements 1, 2 relative to each other. The hook 24 can also be formed on the first conduit element 1, wherein the recess 14 can be located in a second conduit element 2. The hook 24 can also extend into a recess 14 in the third conduit element. Reference symbol 1 first line element 2 second line element 3 third line element 10 first flat section 12 slot-like recesses 13 fourth flat section 14 Recess 20 second flat section 21 Holding element 22 Rotation limiting element 23 third flat section 24 hooks 25 extension D axis of rotation y first normal direction z second normal direction x third normal direction

Claims

[1] Power electronic arrangement with a first conducting element (1) with a first planar section (10) with a first normal direction (Y), a second conducting element (2) and a connecting element electrically connecting the latter with a second planar section (20) with a second normal direction (z), wherein the first flat portion (10) has a plurality of slot-like recesses (12), wherein holding elements (21) of the second planar section (20) interact with the slot-like recesses (12) and thus define an axis of rotation (D) orthogonal to the second normal direction (z), and wherein a rotation-limiting element (22) projects away from the second planar section (20) in a negative direction orthogonal to the axis of rotation (D) and to the second normal direction (z). [2] Power electronic arrangement according to claim 1, wherein the first conduction element (1) is designed as a connection element of a capacitor or as a connection element of a power semiconductor module or as a connection element of a busbar. [3] Power electronic arrangement according to one of the preceding claims, wherein the holding element (21) is designed such that a distance is formed between the first and second planar portions (10, 20). [4] Power electronic arrangement according to one of the preceding claims, wherein the holding element (21) protrudes as a T-shaped projection in the negative second normal direction (z) from the second planar section (20). [5] Power electronic arrangement according to one of the preceding claims, wherein the rotation limiting element (22) is designed as a tab. [6] Power electronic arrangement according to one of the preceding claims, wherein a second conducting element (2) has a third planar section (23) on which a fourth planar section (13) of the first conducting element (1) rests. [7] Power electronic arrangement according to one of the preceding claims, wherein the first line element (1) is connected to the second line element (2) by welding or by means of a soldering connection or by means of clamping. [8] Power electronic arrangement according to one of the preceding claims, wherein a third line element (3) is arranged next to the first line element (1), wherein the second line element (2) overlaps the two other line elements at least in sections. [9] Power electronic arrangement according to claim 8, wherein an insulating film is arranged at least in sections between the second and the third conducting element (2, 3). [10] Power electronic arrangement according to claim 8 or 9, wherein an insulating film is arranged at least in sections between the first and third conducting elements (1, 3). [11] Power electronic arrangement according to one of the preceding claims, wherein an insulating film is arranged at least in sections between the first and second conducting elements (1, 2). [12] Power electronic arrangement according to one of the preceding claims, wherein the second conducting element (2) securely positions an insulating film by means of the holding element (21). [13] Power electronic arrangement according to one of the preceding claims, wherein the holding element (21) protrudes from the second planar section (20) in the negative second normal direction (z) and has an extension (25). [14] Power electronic arrangement according to one of the preceding claims, wherein a first or second or third line element (1, 2, 3) has a hook (24) which extends into a recess (14) of a further first or second or third line element (1, 2, 3).