An innovative system for producing paneer from peanuts

Abstract

System for producing paneer from peanuts, including: a cleaning and inspection unit configured to remove impurities from raw peanuts and select only high-quality peanuts; a soaking unit configured to keep peanuts in water for a predetermined period of time; a processing chamber with a grinding mechanism configured to process the soaked peanuts with water to form a uniform slurry; a filtration unit configured to separate peanut milk from the slurry produced by the grinding mechanism in the processing chamber a heating unit connected to the filtration assembly and configured to heat the separated peanut milk to a predetermined temperature range; a coagulation chamber configured to receive the heated peanut milk and mix it with a coagulant; a pressing mechanism functionally connected to the coagulation chamber and configured to compress the coagulated mixture to form paneer blocks; and a control unit configured to monitor and regulate the operating parameters of each unit in the system.

Description

AREA OF INVENTION

[0001] The present disclosure relates to a system for producing paneer from peanuts. In particular, the present invention relates to a system comprising units configured to produce sludge from soaked peanuts, filter the sludge to obtain peanut milk, mix coagulants, and press the mixture to obtain paneer blocks. BACKGROUND OF THE INVENTION

[0002] Traditional paneer production uses dairy milk, which is problematic for people with lactose intolerance and vegans. Furthermore, milk production has a significant environmental footprint. Peanuts, which are rich in protein, minerals, antioxidants, and healthy fats, offer a viable plant-based alternative.

[0003] It has been shown that paneer made from peanut milk has a higher nutritional value. To produce paneer from peanut milk, the present invention provides a system for producing paneer from peanut milk, the system comprising a plurality of units configured for extracting milk from peanuts and subsequently producing paneer from a mixture of peanut milk and a coagulant. The invention addresses nutritional needs, environmental concerns, and market demand for sustainable food products. SUMMARY OF THE INVENTION

[0004] The present disclosure relates to a system for producing paneer from peanuts. This invention provides a system for producing paneer using peanuts as the primary raw material, comprising an integrated processing system with automated units for cleaning, soaking, grinding, filtering, heating, coagulating, and pressing. The system produces protein-rich, sustainable, vegan paneer through a controlled and monitored process.

[0005] The present disclosure aims to provide a system for producing paneer from peanuts. The system comprises: a cleaning and inspection unit configured to remove impurities from raw peanuts and select only high-quality peanuts; a soaking unit configured to keep peanuts in water for a predetermined period of time; a processing chamber with a grinding mechanism configured to process the soaked peanuts with water to form a uniform slurry; a filtration assembly configured to separate peanut milk from the slurry produced by the grinding mechanism in the processing chamber; and a heating unit connected to the filtration assembly and configured to heat the separated peanut milk to a predetermined temperature range.a coagulation chamber configured to receive the heated peanut milk and mix it with a coagulant; a pressing mechanism operationally connected to the coagulation chamber and configured to compress the coagulated mixture to form paneer blocks; and a control unit configured to monitor and regulate the operating parameters of each unit of the system.

[0006] One objective of the present disclosure is to provide a system for producing paneer from peanuts.

[0007] Another objective of this disclosure is to provide an environmentally friendly system for producing protein-rich paneer from peanuts as an alternative to traditional milk-based methods.

[0008] Another objective of this disclosure is to create a fully automated and controlled production system that ensures consistent quality and efficient processing of peanut-based paneer.

[0009] Another objective of the present disclosure is to enable large-scale production of vegan, lactose-free paneer that retains its nutritional value while remaining cost-effective.

[0010] To further clarify the advantages and features of the present disclosure, a more detailed description of the invention is given by reference to specific embodiments illustrated in the accompanying drawing. It is assumed that this drawing represents only typical embodiments of the invention and is therefore not to be considered limiting to its scope. The invention will be described and explained with additional specificity and detail with reference to the accompanying drawing. BRIEF DESCRIPTION OF THE FIGURE

[0011] These and other features, aspects and advantages of the present disclosure will be better understood if the following detailed description is read with reference to the accompanying drawing, in which the same symbols represent the same parts in the drawing, wherein: Fig. Figure 1 shows a block diagram of a system for producing paneer from peanuts in accordance with an embodiment of the present disclosure.

[0012] The person skilled in the art will understand that the elements in the drawing are shown for the sake of simplicity and are not necessarily drawn to scale. The flowcharts, for example, illustrate the process by highlighting the main steps in order to improve understanding of the aspects of this disclosure. Furthermore, one or more components of the device may be represented in the drawing by conventional symbols, and the drawing may show only the specific details relevant to understanding the embodiments of this disclosure, so as not to clutter the drawing with details that are readily apparent to those skilled in the art familiar with the present description. DETAILED DESCRIPTION:

[0013] To facilitate understanding of the invention, reference will now be made to the embodiment shown in the drawing, which will be described in specific terms. It is understood, however, that this is not intended to limit the scope of the invention, and that such changes and further modifications of the illustrated system and such further applications of the principles of the invention shown therein are taken into consideration as would normally occur to a person skilled in the art in the field of the invention.

[0014] The person skilled in the art will understand that the above general description and the following detailed description are exemplary and explanatory of the invention and are not to be regarded as limiting.

[0015] When this description refers to “an aspect”, “another aspect”, or similar terms, it means that a particular feature, structure, or property described in connection with the embodiment is included in at least one embodiment of the present disclosure. Therefore, the expressions “in one embodiment”, “in another embodiment”, and similar expressions in this description may all refer to the same embodiment, but need not.

[0016] The terms "includes," "contains," or other variations thereof are intended to cover non-exclusive inclusion, so that a process or method comprising a list of steps may include not only those steps but also other steps not expressly listed or belonging to such process or method. Likewise, one or more devices, subsystems, elements, structures, or components introduced by "includes...a" do not, without further limitation, preclude the existence of other devices, subsystems, elements, structures, components, or additional devices, subsystems, elements, structures, or components.

[0017] Unless otherwise defined, all technical and scientific terms used herein have the same meaning as they are commonly understood by one of the following actors.

[0018] Embodiments of the present disclosure are described in detail below with reference to the attached drawing.

[0019] Fig. Figure 1 shows a block diagram of a system (100) for producing paneer from peanuts in accordance with an embodiment of the present disclosure.

[0020] Referring to Fig.1 The system (100) comprises a cleaning and inspection unit (102) configured to remove impurities from raw peanuts and select only high-quality peanuts; a soaking unit (104) configured to keep peanuts in water for a predetermined period; a processing chamber (106) with a grinding mechanism (108) configured to process the soaked peanuts with water to form a uniform slurry; a filtration assembly (110) configured to separate peanut milk from the slurry produced by the grinding mechanism (108) in the processing chamber (106); and a heating unit (112) connected to the filtration assembly (110) and configured to heat the separated peanut milk to a predetermined temperature range.a coagulation chamber (114) configured to receive the heated peanut milk and mix it with a coagulant; a pressing mechanism (116) functionally connected to the coagulation chamber (114) and configured to compress the coagulated mixture to form paneer blocks; and a control unit (118) configured to monitor and regulate the operating parameters of each unit of the system (100).

[0021] In one embodiment, the cleaning and inspection unit (102) comprises: a vibrating sieve mechanism (102a); an air blower (102b); and an optical inspection system (102c) configured to detect and remove damaged peanuts and foreign materials.

[0022] In one embodiment, the soaking unit (104) comprises: temperature-controlled water tanks (104a); a water circulation system; and sensors configured to monitor the water temperature and soaking time, with the selected peanuts being transferred into said water tank (104a).

[0023] In one embodiment, the grinding mechanism (108) of the processing chamber (106) comprises: a wet mill; water discharge nozzles; and a sensor for monitoring the consistency of the slurry, configured to ensure uniform grinding, wherein the soaked peanuts are transferred to the processing chamber (106), where the grinding mechanism (108) produces a uniform slurry of the soaked peanuts.

[0024] In one embodiment, the filtration arrangement (110) comprises: a multi-layer filter system (110a); a primary muslin fabric filter; a secondary fine-mesh sieve; and a milk collection container (110b), wherein the multi-layer filter system (110a) filters the prepared uniform slurry and the filtered milk is then transferred to a milk collection container (110b).

[0025] In one embodiment, the heating unit (112), which is functionally connected to the milk collection container (110b) of the filtration arrangement (110), comprises a temperature-controlled container, heating elements, temperature sensors and a stirring mechanism configured to prevent scorching.

[0026] In one embodiment, the coagulation chamber (114) comprises: an automatic coagulant dosing system (114a); a mixing mechanism (114b) for mixing the coagulant and the peanut milk; and sensors for monitoring the pH value during coagulation.

[0027] In one embodiment, the pressing mechanism (116), which is functionally connected to the coagulation chamber (114), comprises adjustable pressure plates (116a) configured for pressing, a pressure control system (116b) controlling the pressure plates, drainage channels for removing excess liquid, and molds for forming the paneer blocks.

[0028] In one embodiment, the control unit (118) comprises: a programmable logic processor (118a) configured to control the operation of the system's units; a user interface display for showing the system's operating parameters; temperature monitoring systems; pressure monitoring systems connected to the press mechanism; and process timing controls connected to the programmable logic processor.

[0029] In one embodiment, the system (100) further comprises: a cooling system (120) configured to rapidly cool the pressed paneer blocks; a cutting mechanism (122) with one or more blades configured to portion the paneer blocks; and a packaging unit (124) configured to seal and label the final product, which is then stored in a refrigerator at 4°C.

[0030] The present invention relates to a system for producing paneer from peanut milk. The invention comprises an integrated system of units controlled by a central control unit. The system includes special mechanisms for cleaning and inspecting the raw peanuts, controlled soaking units, precision grinding mechanisms, multi-layer filtration systems, temperature-controlled heating units, automated coagulation chambers, and pressure-controlled pressing mechanisms, all operating synchronously to produce paneer of consistent quality.

[0031] The resulting paneer product has a high protein content (16-22%), important minerals, and antioxidants, which is highly beneficial to consumer health. The proposed system is designed for large-scale production, ensuring sustainability and affordability.

[0032] The paneer production system begins with a cleaning and inspection unit that removes impurities from raw peanuts, ensuring that only high-quality peanuts are selected for processing. After cleaning, the peanuts are transported to a soaking unit where they are immersed in water for a specific period, typically 6-8 hours. Following soaking, the softened peanuts are moved to a processing chamber equipped with a grinder. Here, the peanuts are mixed with water and ground into a uniform paste. This paste is then transferred to a filtration system that efficiently separates the peanut milk from the solid residue using a fine-mesh screen or muslin cloth. The extracted peanut milk is then fed into a heating unit connected to the filtration system.This unit heats the milk to a controlled temperature range of 85-90°C, preparing it for coagulation. After heating, the milk enters a coagulation chamber where it is mixed with food-grade coagulants such as lemon juice, vinegar, or citric acid. The coagulated mixture is then fed into a press mechanism that compresses it into paneer blocks. The system is equipped with a control unit that monitors and regulates the operating parameters for each stage to ensure a seamless and efficient process. The finished paneer blocks are cooled, cut into the desired shapes, and stored at 4°C to maintain freshness and quality.

[0033] Prepared paneer is highly nutritious, containing 16-20% protein depending on the peanut variety. It also contains healthy fats (monounsaturated and polyunsaturated), antioxidants such as p-coumaric acid, vitamins E and B complex, and minerals like magnesium, iron, and phosphorus. Peanut paneer appeals to health-conscious, vegan, and lactose-intolerant consumers. It is also suitable for fitness enthusiasts seeking a high-protein alternative. The product's sustainability aligns with the growing global demand for environmentally friendly food solutions.

[0034] This invention presents an innovative system for producing paneer from peanuts, comprised of interconnected components that work together to ensure a high-quality, sustainable product. The process begins with a cleaning and inspection unit configured to remove impurities from the raw peanuts and select only high-quality peanuts for further processing. Once cleaned, the raw peanuts are transported to a soaking unit, where they are immersed in water for a specific period to soften and prepare them for subsequent steps. The softened peanuts are then processed in a specially designed processing chamber equipped with a grinding mechanism.In this chamber, the soaked peanuts are ground with water to create a smooth paste, ensuring optimal consistency for separation. A filtration system connected to the processing chamber separates the peanut milk from the solid residue. This assembly effectively separates the liquid portion, the main ingredient for paneer production, from the solid residue. The separated peanut milk is then transferred to a heating unit, which raises its temperature to a specific range. After heating, the milk enters a coagulation chamber, where it is mixed with a coagulant. This chamber is specifically designed to facilitate the coagulation process and ensure the formation of curds with the desired texture and consistency. The curds are then transferred to a pressing mechanism, which presses the coagulated mixture into paneer blocks.This mechanism exerts precise pressure, resulting in compact, solid peanut-based paneer blocks.

[0035] To ensure efficiency and consistency, the entire system is controlled by a central control unit. This unit monitors and regulates the operating parameters of each component, ensuring seamless integration and optimal performance throughout the entire production process. The result is a protein-rich (16-22%), antioxidant-rich (e.g., p-coumaric acid) paneer that is vegan, lactose-free, and environmentally sustainable, offering health benefits to consumers and promoting sustainable agriculture.

[0036] The drawing and the preceding description provide examples of embodiments. Those skilled in the art will understand that one or more of the described elements can be combined to form a single functional element. Alternatively, certain elements can be divided into several functional elements. Elements from one embodiment can be added to another. For example, the sequence of the processes described here can be changed and is not limited to the manner described here. Furthermore, the actions of a flowchart need not be performed in the sequence shown; nor does it necessarily have to be all actions performed. Actions that are not dependent on other actions can also be performed in parallel with the other actions. The scope of embodiments is in no way limited by these specific examples.Numerous variations are possible, regardless of whether they are explicitly listed in the description or not, such as differences in structure, dimensions, and the use of materials. The scope of embodiments is at least as extensive as specified in the following claims.

[0037] Advantages, other benefits, and problem solutions have been described above with regard to specific embodiments. However, the advantages, benefits, problem solutions, and components that may lead to or enhance an advantage, benefit, or solution are not to be understood as a critical, required, or essential feature or component of any or all claims. References 102 Cleaning and inspection devices 102a Vibrating screen mechanism 102b Air blower 102c Optical Inspection System 104 Soaking plant 104a Temperature-controlled water tanks 106 processing room 108 Grinding mechanism 110 filtration units 110a Multi-layer filter system 110b Milk collection container 112 Heating unit 114 Coagulation chamber 114a Automatic dosing system for coagulation agents 114b Mixing mechanism 116 Press mechanism 116a Adjustable pressure plates 116b Pressure Control System 118 Control unit 118a Programmable Logic Processor 120 Cooling system 122 Cutting mechanism 124 packaging units

Claims

[1] A system for producing paneer from peanuts, comprising: a cleaning and inspection unit configured to remove impurities from raw peanuts and select only high-quality peanuts; a soaking unit configured to keep peanuts in water for a predetermined period of time; a processing chamber having a crushing mechanism configured to process the soaked peanuts with water to form a uniform slurry; a filtration unit configured to separate peanut milk from the slurry produced by the grinding mechanism in the processing chamber a heating unit connected to the filtration assembly and configured to heat the separated peanut milk to a predetermined temperature range; a coagulating chamber configured to receive the heated peanut milk and mix it with a coagulant; a pressing mechanism operatively connected to the coagulation chamber and configured to compress the coagulated mixture to form paneer blocks; and a control unit configured to monitor and regulate the operating parameters of each unit of the system. [2] The system of claim 1, wherein the cleaning and inspection unit comprises:a vibrating screening mechanism;an air blower; andan optical inspection system configured to detect and remove damaged peanuts and foreign materials. [3] The system of claim 1, wherein the soaking unit comprises:temperature-controlled water tanks; a water circulation system; andsensors configured to monitor water temperature and soaking time, wherein the selected peanuts are transferred to said water tank. [4] The system of claim 1, wherein the grinding mechanism of the processing chamber comprises: a wet mill; water dispensing nozzles; and a slurry consistency monitoring sensor configured to ensure uniform grinding, wherein the soaked peanuts are transferred to the processing chamber where a uniform slurry of the soaked peanuts is produced by the grinding mechanism. [5] The system of claim 1, wherein the filtration assembly comprises:a multi-layer filter system; a primary muslin cloth filter; a secondary fine mesh screen; and a milk collection container, wherein the multi-layer filter system filters the prepared uniform slurry and the filtered milk is then transferred to a milk collection container. [6] The system of claim 1, wherein the heating unit operatively connected to the milk collection container of the filtration assembly comprises: a temperature-controlled container; heating elements; temperature sensors; and a stirring mechanism configured to prevent burning. [7] The system of claim 1, wherein the clotting chamber comprises: an automatic coagulant dosing system; a mixing mechanism for mixing the coagulant and the peanut milk; and sensors configured to monitor pH levels during clotting. [8] The system of claim 1, wherein the pressing mechanism operatively connected to the coagulation chamber comprises: adjustable pressure plates configured for pressing; a pressure control system that controls the pressure plates; drainage channels for removing excess liquid; and molds for forming the paneer blocks. [9] The system of claim 1, wherein the control unit comprises: a programmable logic processor configured to control the operation of the units of the system; a user interface display for displaying the operating parameters of the system; temperature monitoring systems; pressure monitoring systems connected to the press mechanism; and process timers connected to the programmable logic processor. [10] The system of claim 1 further comprises: a cooling system configured to rapidly cool the pressed paneer blocks; a cutting mechanism having one or more blades configured to portion the paneer blocks; and a packaging unit configured to seal and label the final product.

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