Expansible / contractable cover
By combining the shielding device design with expansion board material and standard board material, the debris entry problem caused by the gap near the deployment end of the traditional shielding device is solved, and effective protection of the curtain and machine protection effect are achieved.
Patent Information
- Application Number
- JP2024178497
- Authority / Receiving Office
- JP · JP
- Patent Type
- Applications
- Current Assignee / Owner
- Priority Date
- 2023-10-12
- Filing Date
- 2024-10-11
- Publication Date
- 2025-04-24
- Estimated Expiration
- 2044-10-11
AI Technical Summary
When using traditional telescopic shielding devices, gaps are prone to appear near the deployment end of the protective curtain, resulting in debris and particles generated during processing that may enter the wrinkle space of the curtain, causing damage to the curtain or liquid leakage, which in turn causes corrosion problems under machine protection.
A shielding device design is adopted that combines expansion board material and standard board material, where the expansion board material covers the pleated space near the deployment end, and through the complementary design of standard board material and expansion board material, it ensures that there is no direct coverage of the pleated space in the deployment state and avoids debris entering.
Effectively reduces the possibility of debris and particles entering the curtain fold space, prevents curtain damage, and reduces the risk of liquid leakage and rust under machine protection.
Smart Images

Figure 2025067878000001_ABST
Abstract
Description
[Technical field]
[0001] The present invention relates to a telescopic cover, and more particularly to a telescopic cover including a strip shield unit. [Background technology]
[0002] 1 to 5 show a conventional telescopic cover that is used to cover a processing machine (e.g., a wafer cutter, not shown) with a protective curtain and has a strip shield (also called an "armor") for protecting the protective curtain. As shown in the figures, the conventional telescopic cover includes a protective curtain 1 that is telescopic in the front-rear direction X and can be changed between an unfolded state and a folded state by the telescopic expansion and contraction, a support module 2 connected to the protective curtain 1, and a strip shield module 3 for shielding the upper surface of the protective curtain 1. The protective curtain 1 has a awning member 101 and two side curtain members 102 connected to both sides of the awning member 101 in the left-right direction Y. The awning member 101 has a plurality of ridges 103 aligned in the front-to-rear direction X of the protective curtain 1 and each extending in the left-to-right direction Y, and a plurality of valley folds 104 connected between each two adjacent ridges 103, and when the protective curtain 1 is in an unfolded state, each unfolded valley fold 104 forms a V-shaped valley space 105 in a side view. The support module 2 includes a movable plate 201 arranged at the front end of the protective curtain 1 in the front-to-rear direction X, a fixed plate 202 arranged at the rear end of the protective curtain 1 in the front-to-rear direction X, and a plurality of rib-like supporters 203 arranged within the protective curtain 1 and fixed to the corresponding ridges 103. As shown in Figures 1 to 3, the strip shield module 3 includes a number of strip members (slats) 301 all of the same shape and size, of which one strip member 301 at the front end is fixed to the movable plate 201, and the other strip members 301 are each connected to a corresponding ridge 103 and fixed to the upper end of a corresponding supporter 203 via the ridge 103.
[0003] With the above configuration, when processing is performed using a processing machine, the movable plate 201 is moved forward to open the protective curtain 1 from its folded state into an unfolded state, as shown in Figures 4 and 5, and the strip members 301 which were entirely overlapping each other in the folded state are shifted forward and backward to partially overlap each other, covering the awning member 101 of the protective curtain 1. At this time, the supporters 203 move away from each other to support the unfolded protective curtain 1, thereby enabling the protective curtain 1 to shield and protect the mechanism (e.g., lead screw, not shown) below the protective curtain 1, and the protective curtain 1 itself is also shielded and protected by the strip shield module 3. [Prior art documents] [Non-patent literature]
[0004] [Non-Patent Document 1] Product information (bellows) on the website of Nabel Corporation (https: / / www.bellows.co.jp / ?p=26, accessed October 11, 2023) Summary of the Invention [Problem to be solved by the invention]
[0005] When the conventional extendable cover is deployed and used, the end of the protective curtain 1 closest to the movable plate 201 is usually the part that is deployed most frequently because it is closest to the tool head of the processing machine, and therefore the strip members 301 closest to the movable plate 201 in the strip shield module 3 are also pulled most frequently to protect the corresponding parts of the protective curtain 1. However, since the protective curtain 1 is deployed with each strip member 301 covering each valley space 105 one-to-one, if there is a gap between adjacent strip members 301 that have been pulled so as to partially overlap, cutting chips and the like generated during processing may enter the valley space 105 through the gap and fall onto the protective curtain 1, and the protective curtain 1 may be damaged during opening and closing due to the cutting chips and the like that have entered, and as a result, for example, cutting liquid (such as pure water) used in processing may leak into the protective curtain 1, which may cause rust to occur in the mechanism that should be protected under the protective curtain 1.
[0006] SUMMARY OF THE PRESENT DISCLOSURE In view of the above problems, an object of the present invention is to provide a stretchable cover that can solve the above problems in some way. [Means for solving the problem]
[0007] As a means for achieving the above object, the present invention includes a protective curtain unit, a support unit, and a strip shield unit, the protective curtain unit being expandable and contractible so as to change between an unfolded state and a folded state along a front-to-rear direction, the protective curtain unit having an awning member, the awning member having a plurality of upper ridge portions aligned in the front-to-rear direction and each extending in a left-to-right direction perpendicular to the front-to-rear direction, and a plurality of upper valley fold portions connected between each of two adjacent upper ridge portions, the unfolded state of the protective curtain unit being a state in which the upper ridge portions are spaced apart from each other, the upper valley fold portions are spread, and a valley space is formed by each of the upper valley fold portions, the folded state of the protective curtain unit being a state in which the upper ridge portions are close to each other, and the upper valley fold portions are folded, the support unit being a movable plate provided at a front end of the protective curtain unit in the front-to-rear direction. The present invention provides an expandable cover having an extension plate and a plurality of supporters, the supporters being arranged under the awning member and each connected to a corresponding one of the upper ridge portions, the rectangular shield unit being arranged to shield the upper surface of the protective curtain unit, the extension plate material being fixed to the movable plate, and a plurality of standard plate materials being arranged rearward of the extension plate material in the fore-and-aft direction and each fixed to a corresponding one of the supporters, wherein when the protective curtain unit is in the expanded state, the extension plate material shields the valley space formed by at least two of the upper valley fold portions closest to the movable plate, and each of the standard plate materials is configured to connect to the upper ridge portions on both the front and rear sides of each of the remaining upper valley fold portions other than the at least two of the upper valley fold portions. Effect of the Invention
[0008] By utilizing the design combining the expansion plate material of the rectangular shield unit with the standard plate material, the expansion plate material is configured to cover the valley spaces formed by the multiple upper valley folds on the side closer to the movable plate, so that in the deployed state, one expansion plate material can cover the multiple valley spaces, and even if the end of the protective curtain unit closest to the movable plate is deployed most frequently, a gap can only be formed between the expansion plate material and one adjacent standard plate material, and this gap that can be formed is not located above the valley spaces of the multiple upper valley folds on the side closer to the movable plate. Therefore, even if cutting chips generated during processing fall on the expansion plate material, the possibility of them entering the valley spaces of the upper valley folds on the side closer to the movable plate can be greatly reduced. [Brief description of the drawings]
[0009] [Figure 1] FIG. 11 is a perspective view showing a conventional telescopic cover. [Diagram 2] FIG. 13 is an exploded perspective view showing a conventional telescopic cover. [Diagram 3] FIG. 11 is a partial side view showing a conventional stretchable cover in an expanded state. [Figure 4] FIG. 11 is a partial cross-sectional view showing a conventional stretchable cover in an expanded state. [Diagram 5] FIG. 5 is a partially enlarged view of FIG. [Figure 6] 1 is a perspective view showing one embodiment of the expandable cover of the present invention. [Figure 7] FIG. 2 is an exploded perspective view showing the embodiment. [Figure 8] FIG. 2 is a partial side view showing the deployed state of the embodiment. [Figure 9] FIG. 2 is a partial cross-sectional view showing the deployed state of the embodiment. [Figure 10] FIG. 10 is a partially enlarged view of FIG. [Figure 11] FIG. 4 is a side view showing the folded state of the embodiment. [Figure 12] FIG. 4 is a cross-sectional view showing the folded state of the embodiment. DETAILED DESCRIPTION OF THE PREFERRED EMBODIMENTS
[0010] One embodiment of the telescopic cover 100 of the present invention will be described with reference to Figures 6, 7 and 8. In this embodiment, the telescopic cover 100 includes a protective curtain unit 10, a support unit 20 and a strip shield unit 30. The telescopic cover 100 can be used to cover a processing machine (e.g., a wafer cutter, not shown).
[0011] The protective curtain unit 10 is extendable and contractable in the front-rear direction X so as to change between an unfolded state (see Figs. 8 and 9) and a folded state (see Figs. 11 and 12), and includes a awning member 11 and two side curtain members 12. In this embodiment, the protective curtain unit 10 is formed into an accordion-like shape from a single piece of folded fabric.
[0012] The awning member 11 has a plurality of upper ridge portions 111 aligned in the front-rear direction X and extending in the left-right direction Y perpendicular to the front-rear direction X, and a plurality of upper valley fold portions 112 connected between each pair of adjacent upper ridge portions 111.
[0013] The two side curtain members 12 are connected to both sides in the left-right direction Y of the awning member 11, i.e., to the left and right sides, and extend downward along the front-rear direction X. Each side curtain member 12 has a plurality of side ridge portions 121 aligned in the front-rear direction X and each corresponding to the upper ridge portion 111, and a plurality of side valley fold portions 122 corresponding to each upper valley fold portion 112 and connected between two adjacent side ridge portions 121.
[0014] The unfolded state of the protective curtain unit 10 is a state in which the upper ridges 111 are spaced apart, the upper valley folds 112 are spread, valley spaces 113 are formed by the upper valley folds 112, the side ridges 121 are spaced apart, and the side valley folds 122 are spread, as shown in Figure 8. The folded state of the protective curtain unit 10 is a state in which the upper ridges 111 are close to each other, the upper valley folds 112 are folded, the side ridges 121 are close to each other, and the side valley folds 122 are folded, as shown in Figure 11.
[0015] As shown in Figures 7 and 8, the support unit 20 has a movable plate 21 provided at the front end of the protective curtain unit 10 in the fore-and-aft direction X, a fixed plate 23 arranged at the rear end of the protective curtain unit 10 in the fore-and-aft direction X, and a plurality of supporters 22.
[0016] 8, 9, and 10, each supporter 22 is disposed below the awning member 11 inside the protective curtain unit 10. Specifically, the upper end of each supporter 22 is connected to a corresponding upper ridge portion 111, and both ends of each supporter 22 in the left-right direction Y are connected to corresponding side ridge portions 121 of the two corresponding side curtain members 12.
[0017] As shown in Figures 7, 9 and 10, the strip shield unit 30 is arranged to shield the upper surface of the protective curtain unit 10, and comprises multiple standard plate materials 32 and one extended plate material 31 that is larger in size than the standard plate material 32 (i.e., has a larger area covering the protective curtain unit 10).
[0018] 7, the extension plate material 31 has a first mounting end 311 fixed to the movable plate 21, and a first shielding plate portion 312 extending rearward in the front-rear direction X (hereinafter simply referred to as "rearward") from the first mounting end 311. The first shielding plate portion 312 has a first horizontal portion 313 connected to the first mounting end 311, a first inclined portion 314 extending rearward and downward from the first horizontal portion 313 and at an angle to the first horizontal portion 313, and a first cross plate portion 315 extending further rearward and downward from the first inclined portion 314 and at an angle to the first inclined portion 314.
[0019] 7, each standard plate 32 has a second mounting end 321 and a second shielding plate portion 322 extending rearward from the second mounting end 321. In each standard plate 32, the second shielding plate portion 322 has a second horizontal portion 323 connected to the second mounting end 321, and a second cross plate portion 324 extending rearward and downward from the second horizontal portion 323 and obliquely disposed relative to the second horizontal portion 323.
[0020] When the protective curtain unit 10 is in an unfolded state, the extended plate material 31 is located above the valley spaces 113 formed by at least two upper valley folds 112 closest to the movable plate 21, shielding these valley spaces 113, and each standard plate material 32 is connected to the upper ridge portions 111 on both the front and rear sides of each of the remaining upper valley folds 112 other than the at least two mentioned above so as to shield the valley spaces 113 formed by each of the remaining upper valley folds 112 other than the at least two mentioned above, and each supporter 22 is fixed to its corresponding upper ridge portion 111 on the underside of the protective curtain unit 10.
[0021] More specifically, in this embodiment, when the protective curtain unit 10 is in the deployed state, the extension plate material 31 shields the valley spaces 113 formed by each of the four upper valley folds 112 closest to the movable plate 21 (for the sake of specific description, these four upper valley folds 112 are labeled with the reference numeral 112I in Figs. 8 to 12), and each standard plate material 32 shields the valley spaces 113 formed by the remaining upper valley folds 112 (also labeled with the reference numeral 112II) other than the four. As a variation of this embodiment, the number of valley spaces 113 of the upper valley folds 112 (112I) that are shielded by the extension plate material 31 may be two, three, or more than four.
[0022] The second mounting end 321 of each standard plate material 32 is connected to the corresponding upper ridge portion 111 (also denoted by reference numeral 111I) located on both the front and rear sides of the remaining upper valley fold portion 112 (112II), and is fixed to the corresponding supporter 22 (also denoted by reference numeral 22I). That is, each standard plate material 32 is fixed to the corresponding supporter 22 (22I) via the corresponding upper ridge portion 111 (111I).
[0023] As shown in Figures 9 and 10, when the protective curtain unit 10 is in the deployed state, the first mounting end 311 of the extension plate material 31 is spaced from the second mounting end 321 of one of the standard plate materials 32 closest to the extension plate material 31, the first cross plate portion 315 which is part of the first shielding plate portion 312 of the extension plate material 31 overlaps so as to abut on the second horizontal portion 323 of the second shielding plate portion 322 of the one of the standard plate materials 32, the second mounting ends 321 of two adjacent standard plate materials 32 are spaced from each other, the rear ends of the second cross plate portions 322 of the second shielding plate portions 322 of two adjacent standard plate materials 32 are spaced from each other, and the second shielding plate portions 322 of each standard plate material 32 partially overlap. More specifically, in two adjacent standard plate materials 32, the second cross plate portion 324 of the second shielding plate portion 322 of the standard plate material 32 located in the front overlaps the second horizontal portion 323 of the second shielding plate portion 322 of the standard plate material 32 located in the rear.
[0024] On the other hand, as shown in Figures 11 and 12, when the protective curtain unit 10 is in the folded state, the first mounting end 311 of the expansion plate material 31 is adjacent to the second mounting end 321 of one of the standard plate materials 32 closest to the expansion plate material 31, the first shielding plate portion 312 of the expansion plate material 31 is located on top of the second shielding plate portions 322 of the multiple standard plate materials 32 closer to the expansion plate material 31, the second mounting ends 321 of two adjacent standard plate materials 32 are adjacent to each other, the rear ends of the second cross plate portions 324 of the second shielding plate portions 322 of the two standard plate materials 32 are adjacent to each other, and the second shielding plate portions 322 of each standard plate material 32 overlap each other.
[0025] 9 and 10, when processing work is performed with a processing machine, the movable plate 21 is moved forward to sequentially shift the extension plate material 31 and each standard plate material 32, which were originally entirely overlapped, back and forth, and the protective curtain unit 10 is opened from the folded state (FIGS. 11 and 12) to the unfolded state, so that the processing machine can be covered by the awning member 11 of the protective curtain unit 10, and at this time the supporters 22 are also moved so as to be pulled away from each other, and support the unfolded protective curtain unit 10. This provides a protective function for the mechanism (lead screw, etc., not shown) shielded by the protective curtain unit 10, and also provides the effect of protecting the awning member 11 of the protective curtain unit 10 by the extension plate material 31 and standard plate material 32 of the rectangular shield unit.
[0026] The advantages of the above embodiment obtained by the above configuration can be roughly summarized as follows.
[0027] First, by utilizing a design combining the extended plate material 31 and the standard plate material 32 of the strip shield unit 30, the extended plate material 31 directly covers the valley spaces 113 formed by each of the multiple upper valley folds 112 (112I) on the side closer to the movable plate 21, so that a single extended plate material 31 can cover the multiple valley spaces 113. Even if the end portion closer to the movable plate 21 in the protective curtain unit 10 is most frequently deployed, only a gap may be formed between the extended plate material 31 and one adjacent standard plate material 32, and this gap that may be formed will not be located above the valley spaces 113 of the multiple upper valley folds 112 (112I) on the side closer to the movable plate 21. Therefore, according to the above embodiment, compared to the conventional technology, even if chips generated during processing fall onto the extension plate material 31, the possibility of the chips entering the valley space 113 of the upper valley fold portion 112 (112I) closer to the movable plate 21 can be significantly reduced, thereby preventing damage to the protective curtain unit 10 by chips and the like during the opening and closing process of the protective curtain unit 10.
[0028] Secondly, in the first shielding plate portion 312 of the extended plate material 31 of the strip shield unit 30, a design in which the first inclined portion 314 extends diagonally rearward and downward from the first horizontal portion 313, and a design in which the first cross plate portion 315 extends diagonally rearward and downward from the first inclined portion 314 are used in combination. Therefore, when the protective curtain unit 10 is in the deployed state, the first cross plate portion 315 of the extended plate material 31 is always in contact with an adjacent standard plate material 32 and can elastically press it against it, so that the extended plate material 31 is firmly stacked on top of the adjacent standard plate material 32.
[0029] Thirdly, by forming the extended plate material 31 of the strip shield unit 30 to a size larger than each of the standard plate materials 32, for example to a size large enough to cover the four upper valley folds 112 closer to the movable plate 21 as in the above embodiment, when the protective curtain unit 10 is in the folded state, some of the standard plate materials 32 are shielded and protected by the extended plate materials 31, reducing the possibility of external foreign objects entering between the standard plate materials 32.
[0030] As described above, the telescopic cover of the present invention can effectively reduce the possibility of chips and the like generated by processing entering the valley space 113 of the upper valley fold portion 112 closer to the movable plate 21, which is a part of the protective curtain unit 10 that is particularly frequently used, and therefore can certainly achieve the object of the present invention.
[0031] In the above, many specific details are given to facilitate a thorough understanding of the present invention. However, it is apparent to one skilled in the art that one or more other embodiments may be implemented without the specific details. Although the preferred embodiments and modified examples of the present invention have been described above, the present invention is not limited thereto, and is intended to encompass all modifications and equivalents as various configurations falling within the spirit and scope of the broadest interpretation. [Industrial Applicability]
[0032] The expandable cover according to the present invention can cover and protect a processing machine, and can also prevent chips and debris generated during processing from scattering, making it industrially useful. [Explanation of symbols]
[0033] 100 Stretchable Cover 10. Protective Curtain Unit 11 Awning parts 111 Upper peak 112 Upper valley fold 113 Valley Space 12 Side curtain member 121 Lateral peak 122 Side valley fold 20 Support Unit 21 Movable plate 22 Supporters 23 Fixing plate 30 Strip Shield Unit 31 Expansion plate material 311 first attachment end 312 First shielding plate portion 313 First horizontal section 314 First Slope 315 First crossing plate 32 Standard plate material 321 Second mounting end 322 Second shielding plate part 323 Second horizontal section 324 Second crossing plate section X Anteroposterior direction Y left / right direction
Claims
1. The protective curtain unit includes a support unit and a strip shield unit. the protective curtain unit is expandable and contractable along the front-rear direction so as to change between an unfolded state and a folded state, and has an awning member, the awning member having a plurality of upper ridge portions aligned in the front-rear direction and each extending in a left-right direction perpendicular to the front-rear direction, and a plurality of upper valley fold portions connected between each two adjacent upper ridge portions, the unfolded state of the protective curtain unit being a state in which the upper ridge portions are separated from each other, the upper valley fold portions are spread, and a valley space is formed by each of the upper valley fold portions, and the folded state of the protective curtain unit being a state in which the upper ridge portions are close to each other, and the upper valley fold portions are folded, The support unit has a movable plate provided at a front end of the protective curtain unit in the front-rear direction and a plurality of supporters, the supporters being disposed under the awning member and each connected to a corresponding one of the upper ridge portions; The rectangular shield unit is provided to shield the upper surface of the protective curtain unit, and includes an extended plate material fixed to the movable plate, and a plurality of standard plate materials each disposed rearward in the front-rear direction of the extended plate material and fixed to the corresponding supporter, and when the protective curtain unit is in the deployed state, the extended plate material shields the valley spaces formed by at least two of the upper valley folds closest to the movable plate, and each of the standard plate materials is configured to connect to the upper ridge portions on both the front and rear sides of each of the remaining upper valley folds other than the at least two upper valley folds. Stretchable cover.
2. the extension plate member has a first mounting end portion fixed to the movable plate and a first shielding plate portion extending rearward in the front-rear direction from the first mounting end portion, Each of the standard plates has a second mounting end and a second shielding plate portion extending rearward in the front-rear direction from the second mounting end, When the protective curtain unit is in the deployed state, the first mounting end of the extension plate is spaced from the second mounting end of one of the standard plates closest to the extension plate, the first shielding plate portion of the extension plate partially overlaps the second shielding plate portion of the one of the standard plates closest to the extension plate, the second mounting ends of two adjacent standard plates are spaced from each other, the rear ends of the second shielding plate portions of two adjacent standard plates are spaced from each other, and the second shielding plate portions of the standard plates partially overlap each other, When the protective curtain unit is in the folded state, the first mounting end of the extension plate material is adjacent to the second mounting end of one of the standard plate materials closest to the extension plate material, the first shielding plate portion of the extension plate material is located above the second shielding plate portions of the plurality of standard plate materials closer to the extension plate material, the second mounting end portions of two adjacent standard plate materials are adjacent to each other, rear ends of the second shielding plate portions of two adjacent standard plate materials are adjacent to each other, and the second shielding plate portions of the standard plate materials overlap each other. The stretchable cover of claim 1 .
3. the first shielding plate portion has a first horizontal portion connected to the first mounting end portion, a first inclined portion extending rearward and downward from the first horizontal portion and being oblique to the first horizontal portion, and a first cross plate portion extending rearward and downward from the first inclined portion and being oblique to the first inclined portion, In each of the standard plates, the second shielding plate portion has a second horizontal portion connected to the second mounting end portion, and a second cross plate portion extending rearward and downward from the second horizontal portion and inclined with respect to the second horizontal portion. The stretchable cover of claim 2.
4. The protective curtain unit further has two side curtain members, the two side curtain members being connected to both sides of the awning member in the left-right direction along the front-rear direction and extending downward, each of the side curtain members having a plurality of side ridge portions aligned in the front-rear direction and adjacent to the upper ridge portion of the awning member, and a plurality of side valley fold portions each adjacent to each of the upper valley fold portions of the awning member and connected between two adjacent side ridge portions, and both ends of each of the supporters in the left-right direction are connected to a corresponding one of the side ridge portions of each of the two side curtain members. The stretch cover of claim 1 .
5. The support unit further includes a fixing plate provided at a rear end of the protective curtain unit in the front-rear direction. The stretch cover of claim 1 .
Citation Information
Patent Citations
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DE202020105698U1
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JP2008012639A
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