Multi-Station Flexible Test Equipment
The multi-station flexible test device addresses the challenge of adapting to different products by incorporating a modular and adaptable design, enabling rapid switching and efficient testing, which improves production efficiency and product quality.
Patent Information
- Application Number
- JP2025000222U
- Authority / Receiving Office
- JP · JP
- Patent Type
- Utility models
- Current Assignee / Owner
- Priority Date
- 2024-05-08
- Filing Date
- 2025-01-23
- Publication Date
- 2025-04-25
- Estimated Expiration
- 2035-01-23
AI Technical Summary
Conventional test equipment struggles with rapid switching between supply modules, jig modules, and production methods, leading to reduced production efficiency, increased costs, unstable product quality, and lower customer satisfaction due to the inability to adapt quickly to different products.
A multi-station flexible test device with a bottom base equipped with loading, unloading, and conveyor racks, featuring a conveyor assembly with a lifting and rotating base, and quick release members, allowing for automatic switching of collection assemblies and adaptable loading/unloading assemblies to accommodate different products.
The device enables rapid adaptation to various products by automatically switching between different collection and loading/unloading assemblies, providing multiple test stations for efficient testing, thus improving production efficiency, reducing costs, and enhancing product quality and customer satisfaction.
Smart Images

Figure 0003251074000001_ABST
Abstract
Description
[Technical field]
[0001] The present invention relates to the technical field of test equipment, and in particular to a multi-station flexible test equipment. [Background technology]
[0002] As the demand for electronic products continues to grow and people's quality of life continues to improve, people are increasingly focusing on the pursuit of quality in electronic products, and as a result, the testing requirements for PCBA boards are gradually increasing. The current market is characterized by small batches and a wide variety of products, and production changeover is very frequent. Meanwhile, some products with burrs can be transported by the conveying line, but products without burrs cannot be transported as they are, and loading operations must be performed using carriers or by manually placing the jig directly. Therefore, the supply module tends to be diversified. Traditional test equipment has difficulty in achieving rapid changeover in terms of supply modules, jig modules, and production methods (single-item production, mixed-flow production, multi-process production), and is unable to meet the rapid production of different products. As a result, a series of problems are caused, such as the problem that the production efficiency is greatly reduced and costs continue to increase due to the time required for product changeover, the problem that the product quality becomes unstable and customer satisfaction decreases, the problem that the competitiveness of companies in the market decreases and profit margins are squeezed, the problem that the production process becomes complicated and the problem that the error rate increases. Summary of the Invention [Problem to be solved by the invention]
[0003] SUMMARY OF THE PRESENT DISCLOSURE The objective of the present invention is to provide a multi-station flexible test apparatus that overcomes the above-mentioned deficiencies in the prior art. [Means for solving the problem]
[0004] The object of the present invention is achieved by the following technical means.
[0005] The multi-station flexible test apparatus includes a bottom base, which is provided with a loading rack, an unloading rack, a conveyor base and a test rack.
[0006] The loading rack and the unloading rack are respectively disposed on opposite sides of a conveyor base, the loading rack is provided with a loading assembly, the unloading rack is provided with an unloading assembly, and the loading rack is provided with a vision assembly.
[0007] The test rack is provided at the front end of the loading rack, the front end of the unloading rack and the front end of the conveyor base, and has a plurality of test groups along its height, and each test group has a plurality of test stations along its length.
[0008] The conveyor base includes a transport assembly having a collection assembly removably connected thereto.
[0009] The present invention further provides: the conveyor assembly includes a lift base and a rotating base; the conveyor base is provided with a lift assembly for lifting and lowering the lift base; the lift base is provided with a first rotating member; one end of the rotating base is connected to the first rotating member; and the other end of the rotating base is provided with a second rotating member.
[0010] The present invention further provides: the second rotating member is provided with a first quick release member, and the collecting assembly is provided with a second quick release member cooperating with the first quick release member.
[0011] The present invention further provides: the collecting assembly includes a collecting base and a vacuum suction nozzle disposed at the bottom of the collecting base, and the second quick release member is disposed at the top of the collecting base.
[0012] The present invention further provides: the vision assembly includes a camera mounted on the loading rack, the camera being mounted on the ceiling of the loading assembly.
[0013] The present invention further provides: The loading rack is provided with a control cabinet at the bottom of the unloading assembly.
[0014] The present invention further provides: the bottom base is provided with a first loading rack between a loading rack and a conveyor base, and the bottom base is provided with a second loading rack between an unloading rack and a conveyor base, and the first and second loading racks are used to load collecting assemblies.
[0015] The present invention further provides: the loading assembly includes a loading base, the loading base is detachably connected to a loading rack, and the loading base is provided with a single belt structure, a width-adjustable double belt structure, a jig structure, or a tray structure.
[0016] The present invention further provides that the unloading assembly includes an unloading base, the unloading base is detachably connected to an unloading rack, and the unloading base is provided with a single belt structure, a width-adjustable double belt structure, a jig structure, or a tray structure. Effect of the Invention
[0017] The beneficial effects of the present invention are as follows: the conveying assembly of the present invention can automatically switch to different collecting assemblies according to different products; different types of loading assemblies and unloading assemblies can be assembled according to different products, which can be adapted to different products; and multiple testing stations can be provided in the height and length directions, which can save space and facilitate testing of different parameters of the products.
[0018] The invention will be further described with the aid of the drawings, but the embodiments in the drawings are not intended to limit the invention in any way. Those skilled in the art can derive other figures from the following drawings without the need for creative labor. [Brief description of the drawings]
[0019] [Figure 1] FIG. 1 is a schematic structural diagram of the present invention. [Diagram 2] FIG. 2 is a schematic structural diagram of the present invention from another angle. [Diagram 3] FIG. 3 is a schematic structural diagram of the combination of the conveyor base, the transport assembly and the collecting assembly in the present invention. [Figure 4] FIG. 4 is a schematic structural diagram of the combination of the conveyor base, the transport assembly and the collecting assembly in the present invention from another angle. DETAILED DESCRIPTION OF THE PREFERRED EMBODIMENTS
[0020] The invention is further described in conjunction with the following examples.
[0021] 1 to 4, the multi-station flexible test apparatus described in this embodiment includes a bottom base 1. The bottom base 1 is provided with a loading rack 2, an unloading rack 3, a conveyor base 4, and a test rack 5.
[0022] The loading rack 2 and the unloading rack 3 are respectively provided on both sides of a conveyor base 4. The loading rack 2 is provided with a loading assembly, and the unloading rack 3 is provided with an unloading assembly. The loading rack 2 is also provided with a vision assembly.
[0023] The test rack 5 is provided at the front end of the loading rack 2, the front end of the unloading rack 3, and the front end of the conveyor base 4. The test rack 5 is provided with a plurality of test groups along its height. Each test group is provided with a plurality of test stations 51 along the length of the test rack 5.
[0024] The conveyor base 4 is provided with a transport assembly, to which a collection assembly 8 is removably connected.
[0025] Specifically, in the above multi-station flexible testing apparatus in this embodiment, when used, the loading assembly first transports the product to be tested to a predetermined position, and then the vision assembly accurately positions the product to be tested and identifies the relevant information of the product.
[0026] Then, based on the product information, the conveying assembly switches to the corresponding collecting assembly 8 to stably convey the product to be tested. Then, the conveying assembly and the collecting assembly 8 hold the positioned product and place it on each test station 51 for comprehensive testing. Then, when the test is completed, the conveying assembly and the collecting assembly 8 convey the product to the unloading assembly for unloading.
[0027] In this embodiment, by providing the above, the conveying assembly can automatically switch to different collecting assemblies 8 according to different products. Also, different types of loading assemblies and unloading assemblies can be installed according to different products. This allows adaptability to different products. In addition, by providing multiple test stations 51 in the height and length directions, it is possible to save space and to easily test various parameters of the products.
[0028] In the multi-station flexible test apparatus described in this embodiment, the conveyor assembly includes a lift base 41 and a rotating base 42. The conveyor base 4 is provided with a lift assembly 43 for lifting and lowering the lift base 41. The lift base 41 is provided with a first rotating member 44. One end of the rotating base 42 is connected to the first rotating member 44. In addition, a second rotating member 45 is provided at the other end of the rotating base 42.
[0029] Specifically, the lifting assembly 43 may be a motor-screw structure, a gas cylinder-hydraulic cylinder structure, a linear actuator, etc. Also, the first rotating member 44 and the second rotating member 45 may be a rotary motor. By providing the above, the collecting assembly 8 can be lifted and rotated at multiple angles, so that the loading assembly, the unloading assembly, and the products on the different test stations 51 can be transported.
[0030] In the multi-station flexible testing apparatus described in this embodiment, the second rotating member 45 is provided with a first quick release member 46. The collecting assembly 8 is also provided with a second quick release member 62 which cooperates with the first quick release member 46. Specifically, this arrangement allows the conveying assembly to quickly switch to different collecting assemblies 8 according to the type of product.
[0031] In the multi-station flexible testing apparatus described in this embodiment, the collection assembly 8 includes a collection base 6 and a vacuum suction nozzle 61 provided at the bottom of the collection base 6. The second quick release member 62 is provided at the ceiling of the collection base 6. This arrangement makes it easier to suction the product.
[0032] In the multi-station flexible testing apparatus described in this embodiment, the vision assembly includes a camera 22 installed on the loading rack 2. The camera 22 is installed on the ceiling of the loading assembly. Specifically, this arrangement makes it easy to accurately position the product to be tested and identify the relevant information of the product.
[0033] In the multi-station flexible test apparatus described in this embodiment, the loading rack 2 is provided with a control cabinet 32 at the bottom of the unloading assembly, which makes the whole structure more compact and saves space.
[0034] In the multi-station flexible test apparatus described in this embodiment, the bottom base 1 is provided with a first mounting rack 71 between the loading rack 2 and the conveyor base 4. The bottom base 1 is also provided with a second mounting rack 72 between the unloading rack 3 and the conveyor base 4. The first mounting rack 71 and the second mounting rack 72 are used to mount the collecting assembly 8.
[0035] Specifically, by configuring as described above, collection assemblies 8 of different specifications can be placed on the first loading rack 71 and the second loading rack 72, making it convenient for the conveying assembly to switch to different collection assemblies 8 depending on the product.
[0036] In the multi-station flexible testing apparatus described in this embodiment, the loading assembly includes a loading base 21. The loading base 21 is detachably connected to the loading rack 2. The loading base 21 is provided with a single belt structure, a double belt structure with adjustable width, a jig structure, or a tray structure. Specifically, in this embodiment, the above-mentioned configuration allows different loading methods to be adopted according to the characteristics and supply methods of the products. This makes the conveying methods of the loading assembly abundant and diverse, thereby meeting the conveying needs of various different products.
[0037] In the multi-station flexible testing apparatus described in this embodiment, the unloading assembly includes an unloading base 31. The unloading base 31 is detachably connected to the unloading rack 3. The unloading base 31 is provided with a single belt structure, a double belt structure with adjustable width, a jig structure, or a tray structure. Specifically, in this embodiment, the above-mentioned configuration allows different unloading methods to be adopted according to the characteristics and supply methods of the products. As a result, the conveying methods of the unloading assembly are abundant and diverse, so as to meet the conveying needs of various different products.
[0038] Finally, it should be explained that the above embodiments are only for illustrating the technical means of the present invention, and do not limit the scope of protection of the present invention. Although the present invention has been described in detail with reference to the preferred embodiments, it should be understood that those skilled in the art can make modifications or equivalent replacements to the technical means of the present invention without departing from the essence and scope of the technical means of the present invention. [Explanation of symbols]
[0039] 1 Bottom Base 2 Loading Rack 21 Loading Base 22 Camera 3 Unloading Rack 31 Unloading Base 32 Control Cabinet 4 Conveyor Base 41 Lifting base 42 Rotating Base 43 Lifting Assembly 44 First rotating member 45 Second rotating member 46 First quick release member 5 Test Rack 51 Test Station 6. Collection Base 61 Vacuum suction nozzle 62 Second quick release member 71 First loading rack 72 Second loading rack 8. Collection Assembly
Claims
1. The apparatus includes a bottom base (1), the bottom base (1) is provided with a loading rack (2), an unloading rack (3), a conveyor base (4) and a test rack (5); The loading rack (2) and the unloading rack (3) are respectively provided on both sides of a conveyor base (4), the loading rack (2) is provided with a loading assembly, the unloading rack (3) is provided with an unloading assembly, and the loading rack (2) is provided with a vision assembly; the test rack (5) is provided at the front end of the loading rack (2), the front end of the unloading rack (3) and the front end of the conveyor base (4); the test rack (5) has a plurality of test groups along its height, and each test group has a plurality of test stations (51) along its length; A multi-station flexible test apparatus, characterized in that the conveyor base (4) is provided with a transport assembly, and a collection assembly (8) is removably connected to the transport assembly.
2. The multi-station flexible test apparatus according to claim 1, characterized in that the conveying assembly includes a lifting base (41) and a rotating base (42), the conveyor base (4) is provided with a lifting assembly (43) for lifting and lowering the lifting base (41), the lifting base (41) is provided with a first rotating member (44), one end of the rotating base (42) is connected to the first rotating member (44), and the other end of the rotating base (42) is provided with a second rotating member (45).
3. 3. A multi-station flexible test apparatus as claimed in claim 2, characterized in that the second rotating member (45) is provided with a first quick release member (46) and the collecting assembly (8) is provided with a second quick release member (62) cooperating with the first quick release member (46).
4. The multi-station flexible test apparatus of claim 3, characterized in that the collection assembly (8) includes a collection base (6) and a vacuum suction nozzle (61) provided at the bottom of the collection base (6), and the second quick release member (62) is provided at the ceiling of the collection base (6).
5. 2. A multi-station flexible test apparatus according to claim 1, characterized in that the vision assembly includes a camera (22) mounted on the loading rack (2), the camera (22) being mounted on the ceiling of the loading assembly.
6. 2. A multi-station flexible test apparatus according to claim 1, characterized in that the loading rack (2) is provided with a control cabinet (32) at the bottom of the unloading assembly.
7. The multi-station flexible test apparatus of claim 1, characterized in that the bottom base (1) is provided with a first loading rack (71) between the loading rack (2) and the conveyor base (4), and the bottom base (1) is provided with a second loading rack (72) between the unloading rack (3) and the conveyor base (4), and the first loading rack (71) and the second loading rack (72) are used to load the collection assembly (8).
8. The multi-station flexible testing apparatus according to claim 1, characterized in that the loading assembly includes a loading base (21), which is detachably connected to the loading rack (2), and the loading base (21) is provided with a single belt structure, or a width-adjustable double belt structure, or a jig structure, or a tray structure.
9. The multi-station flexible testing apparatus according to claim 1, characterized in that the unloading assembly includes an unloading base (31), which is detachably connected to the unloading rack (3), and the unloading base (31) is provided with a single belt structure, or a width-adjustable double belt structure, or a jig structure, or a tray structure.