Electrolytic capacitor appearance inspection equipment
By designing an automatic appearance detection device for electrolytic capacitors, the fatigue and missed detection problems caused by relying on manual detection in the prior art are solved, and automated detection of the appearance of the finished capacitor is realized, which is suitable for various types of capacitors.
Patent Information
- Application Number
- CN201811277428.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2018-10-30
- Publication Date
- 2025-04-01
- Estimated Expiration
- 2038-10-30
AI Technical Summary
In the production of existing capacitors, the appearance inspection of finished products mainly relies on manual labor, resulting in a single work content, and workers are prone to fatigue and missed inspections.
Design an electrolytic capacitor appearance detection equipment, including a substrate, a rotating host, a capacitor guide slot, a host raising bracket, a qualified material basin and a defective material basin. Two roller shafts and one roller are used to drive the capacitor to rotate, and are equipped with an outer peripheral camera, a left camera and a right camera for automatic detection.
It realizes automatic detection of the appearance of the finished capacitor, overcomes the problems of singularity, fatigue and missed detection of manual inspection. The equipment structure is simple and suitable for both foot- and foot-less capacitors.
Smart Images

Figure CN109239092B_ABST
Abstract
Description
Technical Field
[0001] The invention relates to an appearance detection device for an electrolytic capacitor. Background Art
[0002] In the existing capacitor production, the appearance inspection of finished capacitors is mainly done manually, and there is no suitable automatic inspection equipment. The work content is single, workers are easily tired and easily miss inspections. It is necessary to design suitable automatic appearance inspection equipment. Summary of the invention
[0003] The technical problem to be solved by the present invention is that, in the existing capacitor production mentioned in the background technology, the appearance inspection of the finished capacitor is mainly completed manually, which has the technical problems of single work content, easy fatigue of workers and easy omission of inspection.
[0004] To solve the above problems, the technical solution adopted by the present invention is:
[0005] An electrolytic capacitor appearance inspection device includes a base plate, a rotating mainframe, a capacitor guide slot, a mainframe heightening bracket, a qualified material basin and a defective material basin.
[0006] The base plate is arranged horizontally, the mainframe raising bracket is arranged on the base plate, the rotating mainframe is arranged on the mainframe raising bracket, the capacitor guide groove is arranged obliquely on the base plate and located on one side of the rotating mainframe, one end of the capacitor guide groove is the high end, and the other end is the low end; the high end of the capacitor guide groove is the feeding port, the low end of the capacitor guide groove is the discharging port and the low end points to the feeding end of the rotating mainframe; the qualified product basin is placed on the base plate and located on the other side of the rotating mainframe for receiving the qualified products sent by the rotating mainframe; the defective product basin is arranged on the base plate and located on one end of the rotating mainframe for receiving the defective products sent by the rotating mainframe;
[0007] The rotating main machine includes a bottom plate, a capacitor feeding guide groove, a qualified product discharging guide plate, a first motor, a left vertical plate bracket, a right vertical plate bracket, a defective product blowing air pipe, a turntable assembly, a roller assembly, a roller drive motor assembly, a gear meshing assembly and a roller assembly driving wheel. The bottom plate is arranged on the main machine pad bracket, and the capacitor feeding guide groove is tiltedly arranged on the bottom plate through the feeding guide groove bracket, one end of the capacitor feeding guide groove is the high end, and the other end is the low end; the high end of the capacitor feeding guide groove is the feeding port and is connected to the discharging port of the capacitor guide groove, the low end of the capacitor feeding guide groove is the discharging port and the low end points to the feeding end of the rotating main machine for feeding the detection electrolytic capacitor into the rotating main machine; the qualified product discharging guide plate is tiltedly arranged on the bottom plate through the discharging guide plate bracket, one end of the qualified product discharging guide plate is the high end, and the other end is the low end; the high end of the qualified product discharging guide plate is the qualified product entrance and points to the discharging of the rotating main machine, and the low end of the qualified product discharging guide plate is the qualified product entrance The qualified product outlet points to the qualified product basin and is used to guide the qualified products sent by the rotating main machine into the qualified product basin; the left vertical plate bracket and the right vertical plate bracket are both arranged on the bottom plate and a spacing is arranged between them, one end of the defective product blowing air pipe is inserted into and fixed in the air inlet hole on the left vertical plate bracket, and the defective product blowing air pipe is located on the outside of the left vertical plate bracket; the first motor is horizontally arranged on the outer side of the left vertical plate bracket and the motor shaft of the first motor passes through the left vertical plate bracket and extends out; the turntable assembly is arranged on the motor shaft of the first motor through a key and the turntable assembly is located on the inner side of the left vertical plate bracket; the roller assembly is rotatably connected to the turntable assembly, and the roller assembly driving wheel is rotatably arranged at the end of the motor shaft of the first motor through a bearing and the roller assembly driving wheel drives the roller assembly to rotate; the roller drive motor assembly is arranged on the right vertical plate bracket, the gear meshing assembly is arranged at one end of the roller drive motor assembly and the gear meshing assembly is connected to the roller assembly driving wheel;
[0008] The turntable assembly includes a turntable and at least six bearing seats. The turntable is set on the motor shaft of the first motor through a key. The turntable is evenly provided with bearing seat holes corresponding to the bearing seats respectively. All the bearing seat holes are located on the same circumference, and the bearing seats are arranged in the bearing seat holes. The turntable is provided with defective product blowing holes between each two adjacent bearing seat holes. The turntable rotates so that all the defective product blowing holes are sequentially connected with the air inlet holes for blowing out the defective products.
[0009] The roller assembly includes a roller and a gear. The number of the rollers and the gears is the same as the number of the bearing seats. The journals at one end of all rollers are inserted into the bearing seats through the first bearing, and the other end of the roller is a free end. The gears are fixed on the roller and located near the journals. All the gears are connected to the driving wheel of the roller assembly. Rubber sleeves are sleeved on all rollers. The top diameter of the gears is less than or equal to the outer diameter of the rubber sleeves.
[0010] The outer ring surface of the roller assembly driving wheel is provided with a circle of external teeth, which mesh with all the gears, and the inner ring surface of the roller assembly driving wheel is provided with a circle of internal teeth, which connect the gear meshing assembly;
[0011] The roller drive motor assembly includes a second motor, a driving gear, a roller, a fixed shaft and a shaft end flange. The second motor is horizontally arranged on the outer side of the right vertical plate bracket, and the motor shaft of the second motor penetrates the right vertical plate bracket and extends out; the driving gear is arranged on the motor shaft of the second motor through a key; the fixed shaft is horizontally arranged, one end of the fixed shaft is fixed on the inner side of the right vertical plate bracket, and the shaft end flange is arranged on the other end of the fixed shaft; the roller is rotatably sleeved on the fixed shaft through two second bearings, a circle of external meshing teeth is arranged on the outer surface of one end of the roller, and the external meshing teeth are meshed with the driving gear; a circle of internal meshing teeth is arranged on the inner surface of the other end of the roller, and the internal meshing teeth are connected to the gear meshing assembly; a rubber sleeve is sleeved on the roller;
[0012] The gear meshing assembly includes a flange, a gear bracket, a first meshing gear and a second meshing gear, the flange is connected to the shaft end flange, the first meshing gear and the second meshing gear are both arranged on the gear bracket through a rotating shaft, the first meshing gear and the second meshing gear are meshed, the gear bracket is arranged on the flange, the first meshing gear is meshed with the internal meshing teeth, and the second meshing gear is meshed with the internal teeth of the driving wheel of the roller shaft assembly;
[0013] The roller drive motor assembly and the gear meshing assembly are both extended into the roller assembly, and a receiving groove for placing the capacitor is formed between each two adjacent rollers and the rollers in the roller assembly.
[0014] Preferably, the electrolytic capacitor appearance inspection device also includes a peripheral camera for detecting the appearance of the outer surface of the capacitor and a left camera and a right camera for detecting the appearance of the end faces of the capacitor. The peripheral camera, the left camera and the right camera are all arranged on the substrate through a camera bracket. The left camera and the right camera are respectively located at the two ends of the rotating main unit and facing the receiving groove. The peripheral camera is located above the rotating main unit and facing the receiving groove; the left camera is located on one side of the rotating main unit, and the left camera is facing the left end of the capacitor located in the receiving groove, and is used to take pictures of the left end face of the capacitor rolling in the receiving groove; the right camera is located on the other side of the rotating main unit, and the right camera is facing the right end of the capacitor located in the receiving groove, and is used to take pictures of the right end face of the capacitor rolling in the receiving groove.
[0015] Preferably, a first notch for video recording is provided on the outer end surface of each defective product blowing hole of the turntable, and the diameter of the first notch is larger than the diameter of the capacitor.
[0016] Preferably, the left vertical plate bracket is provided with a second notch for a camera to extend therein for filming.
[0017] Preferably, the diameter of the roller is the same as the diameter of the capacitor.
[0018] In the preferred embodiment of the technical solution of the present invention, the cross section of the capacitor feeding guide groove is rectangular. The arrangement of the capacitor feeding guide groove is conducive to the capacitors in the capacitor feeding guide groove being arranged in parallel one by one when the capacitor feeding guide groove is tilted, so that the capacitors will not be dislocated and block the discharge port of the feeding trough, and the capacitors can enter the receiving groove one by one.
[0019] In a preferred embodiment of the technical solution of the present invention, the cross section of the qualified product discharge guide plate is in the shape of a letter "I".
[0020] In the preferred embodiment of the technical solution of the present invention, an arc guide plate is arranged on the outer surface of the roller assembly, one end of the arc guide plate is fixed on the left vertical plate bracket, the arc guide plate is located on the side where the qualified product discharge guide plate is located, and a capacitor outlet is arranged between the arc guide plate and the qualified product discharge guide plate. The arc guide plate confines the capacitor in the receiving groove to prevent the capacitor from rolling out at the defective product blowing station and ensure that the defective product can be blown out of the receiving groove along the axial direction.
[0021] The beneficial effects of the present invention are:
[0022] 1. This electrolytic capacitor appearance inspection equipment has a simple mainframe structure and uses two rollers and one roller to drive the capacitor to rotate, and the rotation is uniform and reliable.
[0023] 2. This electrolytic capacitor appearance inspection equipment has wide applicability and is suitable for both capacitors with pins and capacitors without pins.
[0024] 3. This electrolytic capacitor appearance inspection equipment automatically inspects the appearance of finished capacitors, overcoming the technical problems of existing manual inspections, such as single work content, easy fatigue of workers, and easy omissions. BRIEF DESCRIPTION OF THE DRAWINGS
[0025] Figure 1 This is the general diagram of the electrolytic capacitor appearance inspection equipment.
[0026] Figure 2 It is a structural diagram of the rotating host.
[0027] Figure 3 It is a schematic diagram of the inside of the rotating host.
[0028] Figure 4 This is a cutaway view of the interior of the rotating host.
[0029] Figure 5 It is an assembly diagram of the turntable assembly, the left vertical plate bracket, the first motor and the roller assembly driving wheel.
[0030] Figure 6 yes Figure 5 , roller assembly and defective product blow-out pipe assembly diagram.
[0031] Figure 7 It is a schematic diagram of the structure of the roller.
[0032] Figure 8 It is an assembly diagram of the roller drive motor assembly, the gear meshing assembly and the right vertical plate bracket.
[0033] Fig. 9 It is a schematic diagram of the structure of the roller.
[0034] Fig.10 It is a structural schematic diagram of the gear meshing assembly. DETAILED DESCRIPTION
[0035] The technical solution of the present invention is described in detail below, but the protection scope of the present invention is not limited to the embodiments.
[0036] To make the content of the present invention more clearly understood, the following Figure 1-Figure 10 The specific implementation manner is further described.
[0037] In order to make the purpose, technical solution and advantages of the present invention more clearly understood, the present invention is further described in detail below in conjunction with the accompanying drawings and embodiments. It should be understood that the specific embodiments described herein are only used to explain the present invention and are not used to limit the present invention.
[0038] like Figure 1 As shown, the electrolytic capacitor appearance inspection device in this embodiment includes a substrate 301, a rotating host 100, a capacitor guide groove 303, a host heightening bracket 304, a qualified material basin 305 and a defective material basin 306.
[0039] like Figure 1 As shown, the substrate 301 is arranged horizontally, the host raising bracket 304 is set on the substrate 301, the rotating host 100 is set on the host raising bracket 304, the capacitor guide groove 303 is obliquely set on the substrate 301 through the capacitor guide groove bracket 302 and is located on one side of the rotating host 100, one end of the capacitor guide groove 303 is the high end, and the other end is the low end; the high end of the capacitor guide groove 303 is the feeding port, and the low end of the capacitor guide groove 303 is the discharging port and the low end points to the feeding end of the rotating host 100; the qualified product basin 305 is placed on the substrate 301 and is located on the other side of the rotating host 100 for receiving the qualified products sent by the rotating host 100; the defective product basin 306 is set on the substrate 301 and is located at one end of the rotating host 100 for receiving the defective products sent by the rotating host 100.
[0040] like Figure 1As shown, the electrolytic capacitor appearance inspection device in this embodiment also includes a peripheral camera 230 for inspecting the appearance of the outer surface of the capacitor 001 and a left end camera 220 and a right end camera 210 for inspecting the appearance of the end faces of the capacitor 001. The peripheral camera 230, the left end camera 220 and the right end camera 210 are all arranged on the substrate 301 through a camera bracket. The left end camera 220 and the right end camera 210 are respectively located at the two ends of the rotating host 100 and facing the receiving groove 149. The peripheral camera 230 is located The left end camera 220 is located on one side of the rotating host 100, and faces the left end of the capacitor 001 located in the containing groove 149, and is used to take pictures and inspect the left end surface of the capacitor 001 rolling in the containing groove 149; the right end camera 210 is located on the other side of the rotating host 100, and faces the right end of the capacitor 001 located in the containing groove 149, and is used to take pictures and inspect the right end surface of the capacitor 001 rolling in the containing groove 149.
[0041] In this embodiment, a peripheral camera 230, a left-end camera 220 and a right-end camera 210 are used to take photos and inspect the left and right ends of the capacitor and the outer surface of the capacitor. The application of the peripheral camera 230, the left-end camera 220 and the right-end camera 210 is a conventional technology in the prior art and is not explained in this embodiment.
[0042] like Figure 2 , 3 As shown in and 4, the rotating main machine 100 includes a base plate 101, a capacitor feed guide trough 102, a qualified product discharge guide plate 103, a first motor 111, a left vertical plate bracket 112, a right vertical plate bracket 152, a defective product blow-out air pipe 114, a turntable assembly 120, a roller assembly 130, a roller drive motor assembly 150, a gear meshing assembly and a roller assembly drive wheel 170.
[0043] The bottom plate 101 is arranged on the mainframe raising bracket 304, and the capacitor feed guide groove 102 is tiltedly arranged on the bottom plate 101 through the feed guide groove bracket, one end of the capacitor feed guide groove 102 is the high end, and the other end is the low end; the high end of the capacitor feed guide groove 102 is the feed port and is connected to the discharge port of the capacitor guide groove 303, and the low end of the capacitor feed guide groove 102 is the discharge port and the low end points to the feed end of the rotating mainframe 100 for feeding the test electrolytic capacitor into the rotating mainframe 100; qualified The qualified product discharge guide plate 103 is tiltedly arranged on the bottom plate 101 through the discharge guide plate bracket, one end of the qualified product discharge guide plate 103 is the high end, and the other end is the low end; the high end of the qualified product discharge guide plate 103 is the qualified product entrance and points to the discharge of the rotating main machine 100, and the low end of the qualified product discharge guide plate 103 is the qualified product exit and points to the qualified product material basin 305 for guiding the qualified products sent out by the rotating main machine 100 into the qualified product material basin 305; the left vertical plate bracket 112 and the right vertical plate bracket 152 They are all arranged on the bottom plate 101 and a spacing is set between them. One end of the defective product blowing air pipe 114 is inserted into and fixed in the air inlet hole on the left vertical plate bracket 112, and the defective product blowing air pipe 114 is located on the outside of the left vertical plate bracket 112; the first motor 111 is horizontally arranged on the outer surface of the left vertical plate bracket 112 and the motor shaft of the first motor 111 passes through the left vertical plate bracket 112 and extends out; the turntable assembly 120 is arranged on the motor shaft of the first motor 111 through a key and the turntable assembly 120 is located on the inner side of the left vertical plate bracket 112; the roller assembly 130 is rotatably connected to the turntable assembly 120, and the roller assembly driving wheel 170 is rotatably arranged at the end of the motor shaft of the first motor 111 through a bearing, and the roller assembly driving wheel 170 drives the roller assembly 130 to rotate; the roller drive motor assembly 150 is arranged on the right vertical plate bracket 152, and the gear meshing assembly is arranged at one end of the roller drive motor assembly 150 and the gear meshing assembly is connected to the roller assembly driving wheel 170.
[0044] The defective product blowing out pipe 114 in this embodiment is connected to high pressure gas through a control valve at the other end when in use. The defective product blowing out pipe 114 is not described in detail in this embodiment, and this part belongs to the common knowledge in the prior art.
[0045] like Figure 2 , 3 As shown in FIG. 4 , the cross section of the capacitor feeding guide 102 is rectangular. The arrangement of the capacitor feeding guide 102 is advantageous in that when the capacitor feeding guide 102 is tilted, the capacitors in the capacitor feeding guide 102 are arranged in parallel one by one without causing confusion and misalignment to block the discharge port of the feeding trough, so that the capacitors enter the receiving groove 149 one by one. The cross section of the qualified product discharge guide plate 103 is in the shape of a letter "I".
[0046] like Figure 5 and 6As shown, the turntable assembly 120 includes a turntable 121 and six bearing seats 122. This embodiment takes six bearing seats 122 as an example.
[0047] The turntable 121 is set on the motor shaft of the first motor 111 through a key. Six bearing seat holes corresponding to the bearing seats 122 are evenly arranged on the turntable 121. The six bearing seat holes are all located on the same circumference, and the bearing seats 122 are arranged in the bearing seat holes; the turntable 121 is provided with defective blow-out holes 125 between each two adjacent bearing seat holes. The turntable 121 rotates so that all defective blow-out holes 125 are sequentially connected with the air inlet hole for blowing out the defective products. When the defective blow-out holes 125 rotate to correspond to the outlet of the defective blow-out air pipe 114 on the left bracket 112, if the capacitor is determined to be defective at this time, the control valve is opened, and the high-pressure gas enters the defective blow-out air pipe 114 to blow out the defective products.
[0048] like Figure 5 As shown, the outer end surface of each defective product blowing hole 125 on the turntable 121 is provided with a first notch 124 for video recording, and the diameter of the first notch 124 is larger than the diameter of the capacitor 001. The left vertical plate bracket 112 is provided with a second notch 113 for the camera to be inserted for video recording, so as to facilitate taking pictures of the capacitor end.
[0049] like Figure 6 and 7 As shown, the roller assembly 130 includes six rollers 131 and six gears 132. The journals 133 at one end of all the rollers 131 are inserted into the bearing seat 122 through the first bearing 123, and the other end of the roller 131 is a free end; the gears 132 are fixed on the roller 131 and located close to the journals 133, and all the gears 132 are connected to the roller assembly driving wheel 170; rubber sleeves 134 are sleeved on all the rollers 131; the top diameter of the gears 132 is less than or equal to the outer diameter of the rubber sleeve 134.
[0050] like Figure 3 As shown, in this embodiment, the roller assembly 130 is provided with an arc guide plate 148 on the outer surface of the roller assembly 130, one end of the arc guide plate 148 is fixed to the left vertical plate bracket 112, the arc guide plate 148 is located on the side where the qualified product discharge guide plate 103 is located, and a capacitor outlet is provided between the arc guide plate 148 and the qualified product discharge guide plate 103. The arc guide plate confines the capacitor in the receiving groove 149 to prevent the capacitor from rolling out at the defective product blowing station and ensure that the defective product can be blown out of the receiving groove 149 along the axial direction.
[0051] In this embodiment, the roller 131 can be made of metal or plastic, or a plastic sleeve can be placed on the outer surface of the metal core shaft, and the outermost layer of the roller 131 can be covered with a rubber sleeve 134 to increase the friction coefficient with the capacitor to avoid slipping and protect the capacitor. The top diameter of the gear 132 is less than or equal to the outer diameter of the rubber sleeve 134 to avoid blocking the camera of the capacitor end.
[0052] In this embodiment, the gear 132 at the end of the roller assembly 130 is meshed with the outer teeth 171 of the roller assembly driving wheel 170. Figure 3 , 6 The outer teeth 171 of the roller assembly driving wheel 170 drive the six rollers 131 to rotate in the same direction through the gear 132.
[0053] like Figure 5 and 6 As shown, the outer ring surface of the roller assembly driving wheel 170 is provided with a circle of external teeth 171, and the external teeth 171 mesh with all the gears 132. The inner ring surface of the roller assembly driving wheel 170 is provided with a circle of internal teeth 172, and the internal teeth 172 connect the gear meshing assembly.
[0054] like Figure 8 and 9 As shown, the roller drive motor assembly 150 includes a second motor 151, a driving gear 153, a roller 155, a fixed shaft 157 and a shaft end flange 159. The second motor 151 is horizontally arranged on the outer side of the right vertical plate bracket 152, and the motor shaft of the second motor 151 passes through the right vertical plate bracket 152 and extends out; the driving gear 153 is set on the motor shaft of the second motor 151 through a key; the fixed shaft 157 is horizontally arranged, and one end of the fixed shaft 157 is fixed to the right vertical plate On the inner side surface of the bracket 152, an axial end flange 159 is arranged on the other end of the fixed shaft 157; the roller 155 is rotatably sleeved on the fixed shaft 157 through two second bearings 158, and a circle of external meshing teeth 154 is arranged on the outer surface of one end of the roller 155, and the external meshing teeth 154 mesh with the driving gear 153; a circle of internal meshing teeth 156 is arranged on the inner surface of the other end of the roller 155, and the internal meshing teeth 156 are connected to the gear meshing assembly; a rubber sleeve is sleeved on the roller 155.
[0055] In this embodiment, the roller 155 can be made of metal or plastic and covered with a rubber sleeve (not shown in the figure) to increase the friction coefficient with the capacitor, avoid slipping, and protect the capacitor.
[0056] like Fig.10As shown, the gear meshing assembly includes a flange 163, a gear bracket 160, a first meshing gear 161 and a second meshing gear 162, the flange 163 is connected to the shaft end flange 159, the first meshing gear 161 and the second meshing gear 162 are both set on the gear bracket 160 through a rotating shaft, the first meshing gear 161 and the second meshing gear 162 are meshed, the gear bracket 160 is set on the flange 163, the first meshing gear 161 is meshed with the internal meshing teeth 156, and the second meshing gear 162 is meshed with the internal teeth 172 of the roller assembly driving wheel 170.
[0057] In this embodiment, the first meshing gear 161 and the second meshing gear 162 are meshed, and the meshing directions of the first meshing gear 161 and the second meshing gear 162 are opposite. Figure 8 and 10 The first meshing gear 161 meshes with the internal meshing teeth 156, and the second meshing gear 162 meshes with the internal teeth 172 of the roller assembly driving wheel 170, see the attached Figure 3 , so that the roller 155 and the roller assembly driving wheel 170 rotate in opposite directions.
[0058] The driving gear 153 at the shaft end of the second motor 151 drives the roller 155 to rotate through the external meshing gear 154, and the internal meshing gear 156 drives the second meshing gear 162 through the first meshing gear 161 on the gear bracket 160. Figure 8 , and then drives the roller assembly driving wheel 170 to rotate, and the outer teeth 171 of the roller assembly driving wheel 170 drives all the rollers 131 in the roller assemblies 130 to rotate in the same direction through the gear 132. Because the roller 155 and the roller assembly driving wheel 170 rotate in opposite directions, the roller 155 and all the rollers 131 rotate in the same direction.
[0059] like Figure 3 As shown, the roller drive motor assembly 150 and the gear meshing assembly are both extended into the roller shaft assembly 130, and a receiving groove 149 for placing the capacitor 001 is formed between each two adjacent roller shafts 131 and the roller 155 in the roller shaft assembly 130.
[0060] The working process of the electrolytic capacitor appearance inspection equipment in this embodiment is as follows:
[0061] The capacitor 001 is fed into the capacitor guide groove 303, and the capacitor 001 enters the capacitor feeding guide groove 102. The capacitor 001 in the capacitor feeding guide groove 102 automatically rolls into the receiving groove 149 formed by the roller 155 and the adjacent roller shaft 131, and rotates with the roller 155 and the roller shaft 131. See the attached Figure 4 Due to the depth and width of the receiving groove 149, only one capacitor can be inserted into the receiving groove 149 at a time. Figure 4 .
[0062] Before the capacitor 001 enters the receiving groove 149, the right end camera 210 and the left end camera 220 arranged at both ends of the rotating host 100 respectively take pictures of the two ends of the capacitor 001 and perform inspection and judgment.
[0063] The driving gear 153 at the shaft end of the second motor 151 drives the roller 155 to rotate through the external meshing gear 154, and the internal meshing gear 156 drives the second meshing gear 162 through the first meshing gear 161 on the gear bracket 160. Figure 8 , and then drives the roller assembly driving wheel 170 to rotate, and the outer teeth 171 of the roller assembly driving wheel 170 drive the rollers 131 in all the roller assemblies 130 to rotate in the same direction through the gear 132. Because the roller 155 and the roller assembly driving wheel 170 rotate in opposite directions, the roller 155 and all the rollers 131 rotate in the same direction, and drive the capacitor 001 to rotate continuously.
[0064] The first motor 111 rotates intermittently. The first motor 111 drives the turntable assembly 120 and the roller assembly 130 to rotate 60 degrees counterclockwise as a whole and then stops (taking 6 rollers 131 as an example), and brings the capacitor 001 to the middle position of the rotating host 100. At this time, the peripheral camera 230 above the rotating host 100 takes pictures quickly as the capacitor 001 rotates one circle, and takes several pictures (4 or more) of the outer circle of the capacitor 001 and makes a judgment.
[0065] After the shooting is completed, the first motor 111 drives the turntable assembly 120 to rotate 60 degrees counterclockwise and then stops. After the photo comparison and analysis, the capacitor rotates with the turntable 120 to the corresponding position of the defective blow-out air pipe 114. If the capacitor is judged to be genuine, the air pipe does not blow air and continues to the next station; if the capacitor is judged to be defective, at this time, the control valve is opened, and high-pressure air enters the defective blow-out air pipe 114 to blow the defective capacitor containing groove 149 to the right.
[0066] The first motor 111 then drives the turntable assembly 120 to rotate 60 degrees counterclockwise as a whole and then stops. At this time, the genuine capacitor falls down under the action of gravity and rolls out along the qualified product discharge guide plate 103.
[0067] Anything not specifically described in the specification of the present invention is prior art or can be implemented by existing technology. It should be understood that for ordinary technicians in this field, they can be improved or transformed according to the above description, and all these improvements and transformations should fall within the scope of protection of the claims attached to the present invention.
Claims
1. An electrolytic capacitor appearance inspection device, characterized in that: It comprises a base plate (301), a rotating main machine (100), a capacitor guide groove (303), a main machine heightening bracket (304), a qualified material basin (305) and a defective material basin (306), The base plate (301) is arranged horizontally, the main machine elevation bracket (304) is arranged on the base plate (301), the rotating main machine (100) is arranged on the main machine elevation bracket (304), the capacitor guide groove (303) is arranged obliquely on the base plate (301) and is located on one side of the rotating main machine (100), one end of the capacitor guide groove (303) is the high end, and the other end is the low end; the high end of the capacitor guide groove (303) is the material inlet, and the low end of the capacitor guide groove (303) is the material outlet, and the low end points to the material inlet end of the rotating main machine (100); the qualified product basin (305) is placed on the base plate (301) and is located on the other side of the rotating main machine (100) for receiving qualified products sent by the rotating main machine (100); the defective product basin (306) is arranged on the base plate (301) and is located on one end of the rotating main machine (100) for receiving defective products sent by the rotating main machine (100); The rotating main machine (100) comprises a bottom plate (101), a capacitor feeding guide groove (102), a qualified product discharging guide plate (103), a first motor (111), a left vertical plate bracket (112), a right vertical plate bracket (152), a defective product blowing-out air pipe (114), a turntable assembly (120), a roller assembly (130), a roller drive motor assembly (150), a gear meshing assembly and a roller assembly driving wheel (170); the bottom plate (101) is arranged on a main machine raising bracket (304); the capacitor feeding guide groove (102) is arranged on the bottom plate (101) at an angle through the feeding guide groove bracket; One end of the feed guide groove (102) is a high end, and the other end is a low end; the high end of the capacitor feed guide groove (102) is a feed port and is connected to a discharge port of the capacitor guide groove (303); the low end of the capacitor feed guide groove (102) is a discharge port and the low end points to the feed end of the rotating main machine (100) for feeding the detection electrolytic capacitor into the rotating main machine (100); the qualified product discharge guide plate (103) is tiltedly arranged on the bottom plate (101) through a discharge guide plate bracket; one end of the qualified product discharge guide plate (103) is a high end, and the other end is a low end; the high end of the qualified product discharge guide plate (103) is a qualified product entrance and points to the rotating main machine ( 100), the lower end of the qualified product discharge guide plate (103) is a qualified product outlet and points to the qualified product material basin (305) for guiding the qualified products sent by the rotating main machine (100) into the qualified product material basin (305); the left vertical plate bracket (112) and the right vertical plate bracket (152) are both arranged on the bottom plate (101) and a distance is arranged between them; one end of the defective product blowing air pipe (114) is inserted into and fixed in the air inlet hole on the left vertical plate bracket (112), and the defective product blowing air pipe (114) is located on the outside of the left vertical plate bracket (112); the first motor (111) is horizontally arranged on the left vertical plate bracket (112) The motor shaft of the first motor (111) is on the outer surface and passes through the left vertical plate bracket (112) and extends out; the turntable assembly (120) is arranged on the motor shaft of the first motor (111) through a key and the turntable assembly (120) is located on the inner side of the left vertical plate bracket (112); the roller assembly (130) is rotatably connected to the turntable assembly (120), the roller assembly driving wheel (170) is rotatably arranged on the end of the motor shaft of the first motor (111) through a bearing, and the roller assembly driving wheel (170) drives the roller assembly (130) to rotate; the roller drive motor assembly (150) is arranged on the right vertical plate bracket (152), the gear meshing assembly is arranged at one end of the roller drive motor assembly (150), and the gear meshing assembly is connected to the roller assembly driving wheel (170); The turntable assembly (120) comprises a turntable (121) and at least six bearing seats (122); the turntable (121) is arranged on the motor shaft of the first motor (111) by means of a key; the turntable (121) is evenly provided with bearing seat holes respectively corresponding to the bearing seats (122); all the bearing seat holes are located on the same circumference; the bearing seats (122) are arranged in the bearing seat holes; defective product blowing holes (125) are respectively arranged between every two adjacent bearing seat holes on the turntable (121); the turntable (121) rotates so that all the defective product blowing holes (125) are sequentially connected to the air inlet hole for blowing out the defective products; The roller assembly (130) comprises a roller (131) and a gear (132). The number of the rollers (131) and the gear (132) is the same as the number of the bearing seat (122). The shaft neck (133) at one end of all the rollers (131) is inserted into the bearing seat (122) through the first bearing (123), and the other end of the roller (131) is a free end. The gear (132) is fixed on the roller (131) and is located near the shaft neck (133). All the gears (132) are connected to the roller assembly driving wheel (170). Rubber sleeves (134) are sleeved on all the rollers (131). The top diameter of the gear (132) is less than or equal to the outer diameter of the rubber sleeve (134). The outer ring surface of the roller assembly driving wheel (170) is provided with a circle of external teeth (171), the external teeth (171) meshing with all the gears (132), and the inner ring surface of the roller assembly driving wheel (170) is provided with a circle of internal teeth (172), the internal teeth (172) connecting the gear meshing assembly; The roller drive motor assembly (150) comprises a second motor (151), a driving gear (153), a roller (155), a fixed shaft (157) and a shaft end flange (159); the second motor (151) is horizontally arranged on the outer side of the right vertical plate bracket (152), and the motor shaft of the second motor (151) passes through the right vertical plate bracket (152) and extends out; the driving gear (153) is arranged on the motor shaft of the second motor (151) through a key; the fixed shaft (157) is horizontally arranged, and one end of the fixed shaft (157) is fixed to the right vertical plate bracket. On the inner side surface of the roller (152), an axial end flange (159) is arranged on the other end of the fixed shaft (157); the roller (155) is rotatably sleeved on the fixed shaft (157) through two second bearings (158); a circle of external meshing teeth (154) is arranged on the outer surface of one end of the roller (155), and the external meshing teeth (154) mesh with the driving gear (153); a circle of internal meshing teeth (156) is arranged on the inner surface of the other end of the roller (155), and the internal meshing teeth (156) are connected to the gear meshing assembly; a rubber sleeve is sleeved on the roller (155); The gear meshing assembly comprises a flange (163), a gear bracket (160), a first meshing gear (161) and a second meshing gear (162); the flange (163) is connected to the shaft end flange (159); the first meshing gear (161) and the second meshing gear (162) are both arranged on the gear bracket (160) via a rotating shaft; the first meshing gear (161) and the second meshing gear (162) are meshed; the gear bracket (160) is arranged on the flange (163); the first meshing gear (161) is meshed with the internal meshing teeth (156); and the second meshing gear (162) is meshed with the internal teeth (172) of the roller assembly driving wheel (170); The roller drive motor assembly (150) and the gear meshing assembly both extend into the roller assembly (130), and a receiving groove (149) for accommodating the capacitor (001) is formed between each two adjacent rollers (131) and the roller (155) in the roller assembly (130); The electrolytic capacitor appearance inspection device further comprises a peripheral camera (230) for inspecting the appearance of the outer surface of the capacitor (001) and a left end camera (220) and a right end camera (210) for inspecting the appearance of the end surfaces of both ends of the capacitor (001). The peripheral camera (230), the left end camera (220) and the right end camera (210) are all arranged on a substrate (301) via a camera bracket. The left end camera (220) and the right end camera (210) are respectively located at the two ends of the rotating main body (100) and facing the receiving groove (149). The peripheral camera (230) is located at the rotating main body (1 00) and facing the receiving groove (149); a left-end camera (220) is located on one side of the rotating host (100), and the left-end camera (220) faces the left end of the capacitor (001) located in the receiving groove (149) and is used to take a photo to inspect the left end surface of the capacitor (001) rolling in the receiving groove (149); and a right-end camera (210) is located on the other side of the rotating host (100), and the right-end camera (210) faces the right end of the capacitor (001) located in the receiving groove (149) and is used to take a photo to inspect the right end surface of the capacitor (001) rolling in the receiving groove (149).
2. The electrolytic capacitor appearance inspection device according to claim 1, characterized in that: A first notch (124) for video recording is provided on the outer end surface of each defective product blowing hole (125) on the rotating disk (121), and the diameter of the first notch (124) is larger than the diameter of the capacitor (001).
3. The electrolytic capacitor appearance inspection device according to claim 2, characterized in that: The left vertical plate support (112) is provided with a second notch (113) for a camera to be inserted into for easy filming.
4. The electrolytic capacitor appearance inspection device according to claim 1, characterized in that: The diameter of the roller (131) is the same as the diameter of the capacitor (001).
5. The electrolytic capacitor appearance inspection device according to claim 1, characterized in that: The capacitor feeding guide groove (102) has a rectangular cross section.
6. The electrolytic capacitor appearance inspection device according to claim 1, characterized in that: The cross section of the qualified product discharge guide plate (103) is in the shape of a letter "I".
7. The electrolytic capacitor appearance inspection device according to claim 1, characterized in that: An arc guide plate (148) is arranged on the outer surface of the roller assembly (130), one end of the arc guide plate (148) is fixed to the left vertical plate bracket (112), the arc guide plate (148) is located on the side where the qualified product discharge guide plate (103) is located, and a capacitor outlet is arranged between the arc guide plate (148) and the qualified product discharge guide plate (103).
Citation Information
Patent Citations
Electrolytic capacitor appearance detection equipment
CN209311354U