Solar cell module frame
By designing a solar cell module frame with a spilling groove, the problem of silicone spilling when the solar panel is inserted is solved, achieving a more efficient production process and lower costs.
Patent Information
- Application Number
- CN201811481918.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2018-12-05
- Publication Date
- 2025-05-09
- Estimated Expiration
- 2038-12-05
AI Technical Summary
When existing solar panels are inserted into aluminum profiles, silicone will overflow to the front of the panel, causing difficulty in cleaning and increasing process and costs.
A solar cell module frame is designed, the frame body is a profile, and the two ends are 45-degree inclined surfaces, and a slot for fixing the solar panels, a fixing hole for installing the angle code and a connecting plate. There is a rubber overflow groove on the chuck. The bottom of the rubber overflow groove is arc-shaped, and the two sides are inclined. The mouth is small and the inside is large. It can effectively guide and accommodate the overflowing silicone to prevent it from overflowing to the front of the battery panel.
With this design, silicone spills over to the front of the solar panel, simplifies the cleaning process, improves production efficiency, and reduces the use of silicone and production costs.
Smart Images

Figure CN109286364B_ABST
Abstract
Description
Technical Field
[0001] The invention relates to a solar cell panel, in particular to a solar cell assembly frame. Background Art
[0002] Existing solar panels all use aluminum profiles as frames. The solar panels are stuck in the aluminum profiles. In order to achieve sealing, silicone is coated between the solar panel and the aluminum profile. Usually, the silicone is first coated on the aluminum profile and then the solar panel is inserted. When the solar panel is inserted, the silicone will overflow along the gap between the solar panel and the aluminum profile and overflow to the front of the solar panel. The silicone is highly viscous and difficult to clean. The cleaning time is long and special tools and solvents are required. The number of processes increases and the silicone is wasted. Summary of the invention
[0003] In order to solve the above problems, the present invention provides a solar cell assembly frame which can prevent silica gel from overflowing onto the front of the solar cell panel when the solar cell panel is inserted into the aluminum profile. The specific technical solution is as follows:
[0004] A solar cell assembly frame comprises a frame body, the frame is a profile, the two ends of the frame are inclined surfaces, the angle of the inclined surfaces is 45 degrees, the frame body is provided with a slot for fixing a solar cell panel, a fixing hole for installing an angle code and a connecting plate, the slot and the connecting plate are respectively located at the top and bottom of the fixing hole; the slot is provided with a top wall, a side wall and a bottom wall, the top wall is parallel to the bottom wall, and the side wall is perpendicular to the top wall and the bottom wall; the top wall is provided with a glue overflow groove, the bottom of the glue overflow groove is arc-shaped, the two sides of the glue overflow groove are inclined toward the bottom of the glue overflow groove, and the mouth of the glue overflow groove is small and the inside is large.
[0005] Preferably, a rib is further provided at the end of the top wall, the rib is arc-shaped, and is higher than the top wall.
[0006] Preferably, the frame body is further provided with a water outlet hole, and the water outlet hole is communicated with the fixing hole.
[0007] Preferably, the water outlet hole is located at the bottom surface of the fixing hole.
[0008] Preferably, a baffle is provided on the water outlet, the baffle is arranged obliquely, and the baffle is located inside the fixing hole.
[0009] Preferably, a plurality of waist-shaped holes are provided on the connecting plate.
[0010] Preferably, the frame body is provided with a verification hole, which is an isosceles right triangle, and is located on the inclined surfaces at both ends of the frame and on the connecting plate.
[0011] Preferably, the width ratio of the side wall to the top wall is 1:1 to 1:1.4.
[0012] Compared with the prior art, the present invention has the following beneficial effects:
[0013] A solar cell assembly frame provided by the present invention can prevent silica gel from overflowing onto the front of the solar cell panel when the solar cell panel is inserted into the aluminum profile, thereby eliminating the need for cleaning, improving production efficiency, reducing the amount of silica gel used, and lowering production costs. BRIEF DESCRIPTION OF THE DRAWINGS
[0014] Figure 1 It is a front view of the frame of a solar cell module;
[0015] Figure 2 The present invention is a schematic structural diagram of a cross section of a solar cell module frame;
[0016] Figure 3 It is a schematic diagram of the local structure of a corner of a solar cell module frame spliced together;
[0017] Figure 4 is along Figure 1 Sectional view along line AA;
[0018] Figure 5 yes Figure 2 Schematic diagram of the local enlarged structure at point I in the middle. DETAILED DESCRIPTION
[0019] The present invention will be further described with reference to the accompanying drawings.
[0020] Embodiment 1
[0021] like Figures 1 to 4 As shown, a solar cell assembly frame includes a frame 1 body, the frame 1 is a profile, the two ends of the frame 1 are inclined surfaces, the angle of the inclined surfaces is 45 degrees, the frame 1 body is provided with a slot 11 for fixing the solar cell panel, a fixing hole 12 for installing the angle code 2 and a connecting plate 13, the slot 11 and the connecting plate 13 are respectively located at the top and bottom of the fixing hole 12; the slot 11 is provided with a top wall 111, a side wall 112 and a bottom wall 113, the top wall 111 is parallel to the bottom wall 113, and the side wall 112 is perpendicular to the top wall 111 and the bottom wall 113; the top wall 111 is provided with a glue overflow groove 114, the bottom of the glue overflow groove 114 is arc-shaped, the two sides of the glue overflow groove 114 are inclined toward the bottom of the glue overflow groove 114, and the glue overflow groove 114 has a small mouth and a large interior.
[0022] Specifically, the frame 1 is an aluminum profile, and the inclined surfaces at both ends of the frame 1 are used to splice into a rectangular frame, and the corner brackets 2 are inserted into the fixing holes 12, and the corner brackets 2 fix the four frames 1. The top wall 111 is parallel to the bottom wall 113, and the side wall 112 is perpendicular to the top wall 111 and the bottom wall 113, which is convenient for mold making of the frame 1, and at the same time reduces the gap between the card slot 11 and the solar cell panel, and reduces the amount of silicone.
[0023] When applying glue, evenly apply the silicone along the side wall 112 of the slot 11, and then insert the solar panel. The silicone is squeezed and flows toward the top wall 111 and the bottom wall 113 of the slot 11. The silicone flowing to the top wall 111 will enter the overflow glue groove 114. The side of the overflow glue groove 114 away from the side wall 112 guides the silicone to flow into the overflow glue groove 114 to prevent the silicone from overflowing to the front of the solar panel. The arc-shaped bottom of the overflow glue groove 114 increases the volume, which can accommodate more silicone and reduce the overflow of silicone. The inclined surface of the overflow glue groove 114 on the side of the side wall 112 can increase the volume of the overflow glue groove 114. The silicone overflowing from the bottom wall 113 forms a good seal between the solar panel and the aluminum profile.
[0024] like Figure 2 As shown, the width ratio of the side wall 112 to the top wall 111 is 1:1 to 1:1.4. The width ratio of the top wall 111 to the side wall 112 of the existing profile reaches 1:2 or more, that is, the width of the top wall 111 is large. The large width of the top wall 111 causes the cross-sectional area of the profile to be large, the weight of the frame 1 becomes large, and the cost of the frame 1 is high. At the same time, the large width of the top wall 111 means that the depth of the card slot 11 is deep. The deep depth of the card slot 11 requires more silica gel to fill, and the price of silica gel is also expensive, resulting in a high overall cost. The amount of silica gel used is reduced by reducing the width of the top wall 111 and the bottom wall 113. In production, the amount of silica gel used in a solar panel assembly is reduced from 225g to 185g, which effectively reduces the amount of silica gel used and reduces costs. Reducing the top wall 111 and the bottom wall 113 can also reduce the weight of the frame 1, further reducing material costs and the weight of solar modules.
[0025] Further, such as Figure 1 and Figure 4 As shown, the frame 1 is also provided with a water outlet 15, which is communicated with the fixing hole 12. The water outlet 15 is located on the bottom surface of the fixing hole 12. A baffle 16 is provided on the water outlet 15, and the baffle 16 is inclined and located inside the fixing hole 12. The water outlet 15 prevents rainwater from gathering in the fixing hole 12 and corroding the aluminum profile. Discharging rainwater in time can also prevent rainwater from increasing the weight of the solar panel assembly and reduce the impact on the mounting bracket. The water outlet 15 is located on the bottom surface of the frame 1, and the baffle 16 can effectively prevent debris from entering the fixing hole 12.
[0026] The water outlet hole 15 is formed by stamping without waste material. The blanking material of the water outlet hole 15 forms a baffle 16. The baffle 16 is stamped into the interior of the fixing hole 12 and has a certain angle to block external debris from entering.
[0027] like Figure 1 As shown, a plurality of waist-shaped holes 14 are provided on the connecting plate 13. The waist-shaped holes 14 are used to fix the solar panel assembly and the bracket.
[0028] like Figure 1 and Figure 4 As shown, the frame 1 body is provided with a check hole 17, which is an isosceles right triangle, and is located on the inclined planes at both ends of the frame 1 and on the connecting plate 13. When the frame 1 is spliced into a frame, two adjacent check holes 17 form a complete square. If two adjacent check holes 17 cannot form a complete square, that is, two adjacent check holes 17 are staggered, it means that the frame 1 is installed skewed, so that rapid inspection can be achieved and production efficiency can be improved.
[0029] Embodiment 2
[0030] Based on the above embodiments, Figure 2 and Figure 5 As shown, a rib 115 is further disposed at the end of the top wall 111 . The rib 115 is arc-shaped and higher than the top wall 111 .
[0031] When the solar panel is inserted into the slot 11, since the retaining edge 115 is higher than the top wall 111, the retaining edge 115 pushes the top wall 111 to deform, and the deformed part is located in the overflow glue groove 114, so that the top of the inclined surface of the overflow glue groove 114 close to the retaining edge 115 is pressed onto the solar panel, forming two barriers, which fully ensures that the silica gel will not overflow to the front of the solar panel, thereby reducing the process and improving the production efficiency.
Claims
1. A solar cell assembly frame, comprising a frame (1) body, wherein the frame (1) is a profile, and both ends of the frame (1) are inclined surfaces, and the angle of the inclined surfaces is 45 degrees. The frame (1) body is provided with a slot (11) for fixing a solar cell panel, a fixing hole (12) for installing an angle code (2), and a connecting plate (13), wherein the slot (11) and the connecting plate (13) are respectively located at the top and bottom of the fixing hole (12); It is characterized in that The card slot (11) is provided with a top wall (111), a side wall (112) and a bottom wall (113); the top wall (111) is parallel to the bottom wall (113), and the side wall (112) is perpendicular to the top wall (111) and the bottom wall (113); The top wall (111) is provided with a glue overflow groove (114), the bottom of the glue overflow groove (114) is arc-shaped, and both sides of the glue overflow groove (114) are inclined toward the bottom of the glue overflow groove (114), and the mouth of the glue overflow groove (114) is small and the inside is large; The end of the top wall (111) is also provided with a rib (115), the rib (115) is arc-shaped, and the rib (115) is higher than the top wall (111); When the solar cell panel is inserted into the slot (11), since the retaining edge (115) is higher than the top wall (111), the retaining edge (115) pushes the top wall (111) to deform, and the deformed portion is located at the overflowing glue groove (114), so that the top of the inclined surface of the overflowing glue groove (114) close to the retaining edge (115) is pressed onto the solar cell panel, forming two barriers; The frame (1) is also provided with a water outlet hole (15), and the water outlet hole (15) is communicated with the fixing hole (12); The water outlet hole (15) is located on the bottom surface of the fixing hole (12); The water outlet hole (15) is provided with a baffle (16), the baffle (16) is arranged obliquely, and the baffle (16) is located inside the fixing hole (12); The water outlet hole (15) is formed by stamping without waste material, and the blanking of the water outlet hole (15) forms a baffle (16), which is stamped into the interior of the fixing hole (12) and has a certain angle to prevent external debris from entering; The frame (1) body is provided with a check hole (17), the check hole (17) is an isosceles right triangle, and the check hole (17) is located on the inclined surfaces at both ends of the frame (1) and on the connecting plate (13); When the frame (1) is spliced into a frame, two adjacent verification holes (17) form a complete square.
2. A solar cell assembly frame according to claim 1, characterized in that: The connecting plate (13) is provided with a plurality of waist-shaped holes (14).
3. A solar cell assembly frame according to claim 1, characterized in that: The width ratio of the side wall (112) to the top wall (111) is 1:1 to 1:1.4.
Citation Information
Patent Citations
Solar cell module frame with glue-spilling groove
CN203482153U
Solar cell module frame
CN209016979U