A cross-cutting shredder

By designing a cross-cutting machine, using a combined structure of frame, belt conveyor, press roller, cross-cutting roller and cross-cutting blade, the traditional rolling chopper has solved the problems of uneven feeding, high winding risks and excessive noise in traditional rolling choppers, achieving uniform cutting of materials and safe and reliable equipment use.

CN109806952BActive Publication Date: 2025-03-25ZHANGJIAGANG MINGZHENQING ENVIRONMENTAL PROTECTION TECH CO LTD
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Patent Information

Application Number
CN201910209792.6
Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2019-03-19
Publication Date
2025-03-25
Estimated Expiration
2039-03-19

AI Technical Summary

Technical Problem

During the regeneration and granulation process, traditional rolling choppers have problems such as uneven feeding, high risk of winding, and excessive noise, resulting in safety hazards and inconvenience in use.

Method used

A cross-cutting machine is designed, which adopts a combined structure of frame, belt conveyor, press roller, cross-cutting roller and cross-cutting blade. The stepper motor drives the press roller to rotate counterclockwise. The belt conveys the material to the press roller, and the press roller pushes the material to the cross-cutting blade. The eccentric wheel and the shutter plate are used to achieve the gap work of the cross-cutting blade.

Benefits of technology

It realizes uniform cutting of materials and consistent cutting length, reduces the occurrence of winding accidents, reduces noise, and improves the safety and convenience of equipment.

✦ Generated by Eureka AI based on patent content.

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Abstract

The present invention discloses a cross-cutting shredder, comprising a frame and a belt conveyor rotatably mounted in the frame, a horizontal plate and a vertical plate are welded on one side of the frame, a pressure roller and a cross-cutting roller are rotatably mounted on one side of the vertical plate, a plurality of cross-cutting blades are fixedly mounted on the outer side of the cross-cutting roller, a mounting plate is welded on the side of the horizontal plate away from the frame, a first bevel gear is rotatably mounted on one side of the mounting plate, a first sprocket is fixedly mounted on one end of the cross-cutting roller, a second sprocket is fixedly mounted on one end of the first bevel gear, the first sprocket and the second sprocket are driven and mounted with the same chain, a first motor is fixedly mounted on one side of the mounting plate, and a round shaft is fixedly mounted on the output shaft of the first motor. The present invention is reasonably designed, the cross-cutting blades on the cross-cutting roller can work intermittently under the driving action of the first motor, can cut materials according to the specified length, the length of the cut materials is uniform, the machine jamming accident is not likely to occur, and it is convenient for people to use.
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Description

Technical Field

[0001] The invention relates to the technical field of shredder machinery, in particular to a cross-cutting shredder. Background Art

[0002] During regeneration granulation, the flexible material needs to be broken before granulation, which is usually done with a traditional crusher. Crusher is widely used in daily production. For example, the patent document with application number 201610278429.6 discloses an agricultural harvester, including: a frame; a threshing and separation system carried by the frame; a cleaning system carried by the frame; a mounting surface carried by the frame; and a residue system including a shredder carried by the frame, and the residue system is supplied with crop materials from the threshing and separation system and / or the cleaning system. The shredder includes: a shredder frame, the shredder frame is mounted to the mounting surface and has at least one shaft opening formed therethrough; a shredder shaft held in at least one shaft opening, the shredder shaft is configured to rotate and is carried by the frame independently of the shredder frame; at least one rotating knife carried by the shredder shaft; and at least one fixed knife held in the shredder frame.

[0003] In the production process of recycled granulation, the traditional crusher is a rolling shredder without a feeding device, and the manual feeding is extremely uneven. Due to the fast rolling speed and the irregular shape of the flexible material, which is tightly entangled with each other, it is easy to entangle the workers' clothes and fingers during feeding, posing a great potential for accidents. In addition, the noise exceeds the standard during shredding, which is not conducive to use. Therefore, we proposed a cross-cutting shredder to solve the above problems. Summary of the invention

[0004] Based on the technical problems existing in the background technology, the present invention proposes a cross-cutting shredder.

[0005] The present invention provides a cross-cutting shredder, comprising a frame and a belt conveyor rotatably mounted in the frame, a cross plate and a vertical plate are welded to one side of the frame, a pressure roller and a cross-cutting roller are rotatably mounted to one side of the vertical plate, a plurality of cross-cutting blades are fixedly mounted to the outer side of the cross-cutting roller, a mounting plate is welded to the side of the cross plate away from the frame, a first bevel gear is rotatably mounted to one side of the mounting plate, a first sprocket is fixedly mounted to one end of the cross-cutting roller, a second sprocket is fixedly mounted to one end of the first bevel gear, and the same chain is installed on the first sprocket and the second sprocket for transmission;

[0006] The gear train is connected with the gear shift pin at the end of the first motor and the gear is connected with the gear train of the gear shift pin at the end of the first motor to contact the gear of the gear shift pin.

[0007] Preferably, a discharging plate which is arranged obliquely is welded on one side of the transverse plate away from the frame, and the discharging plate is located on the other side of the mounting plate.

[0008] Preferably, a second spring is sleeved on the outer side of the slide bar, one end of the second spring close to the frame is welded to the clamping ring, and the other end of the second spring is welded to the slide bar.

[0009] Preferably, a bearing is provided on the outer fixed sleeve of the sleeve, and the outer ring of the bearing is welded to one side of the mounting plate.

[0010] Preferably, the vertical cross-section of the first brake piece is a rectangular structure, and a wear-resistant pad is welded to one end of the sliding rod located in the sleeve.

[0011] Preferably, a plurality of obliquely arranged spring plates are welded on the inner wall of the sleeve, the spring plates are located on a side of the first brake plate close to the frame, and the spring plates cooperate with the first brake plate.

[0012] Preferably, the number of the cross-cutting blades is three to six, and the three to six cross-cutting blades are arranged in a ring shape with equal intervals.

[0013] Preferably, a baffle is welded to one end of the spline shaft away from the circular shaft, and the outer side of the second gate plate does not contact the inner wall of the sleeve.

[0014] Compared with the prior art, the present invention has the following beneficial effects:

[0015] (1) The frame, belt conveyor, vertical plate, horizontal plate, pressure roller, cross-cutting roller, discharge plate, mounting plate and cross-cutting blade are coordinated, and the pressure roller is driven by a stepper motor to rotate counterclockwise, and the rotation direction of the belt conveyor is set to be clockwise, and the conveying speed of the belt conveyor is consistent with the angular velocity of the pressure roller. The belt conveyor conveys the material to the pressure roller, and the pressure roller pushes the material to the cross-cutting blade;

[0016] (2) Through the cooperation of the first bevel gear, the first sprocket, the second sprocket, the chain, the first motor, the circular shaft, the first brake pad, the sleeve, the second bevel gear, the spline shaft, the second brake pad, the second motor, the eccentric wheel, the slide rod, the snap ring, the spring piece, the first spring and the bearing, the first motor drives the circular shaft to rotate, and the circular shaft drives the second brake pad to rotate through the spline shaft. At this time, the first brake pad will not rotate with the circular shaft. When the second motor drives the eccentric wheel to rotate, the long axis surface of the eccentric wheel pushes the slide rod to move toward the inner side of the sleeve. When the slide rod pushes the first brake pad to fit tightly with the second brake pad, the first brake pad and the second brake pad rotate synchronously. At this time, the first brake pad drives the second bevel gear to rotate through the sleeve. The first sprocket is driven to rotate through the transmission action of the first bevel gear, the second sprocket and the chain, and the first sprocket drives multiple cross-cutting blades to rotate through the cross-cutting roller. The cross-cutting blade at the bottom cuts off the material when it rotates to contact with the material, and when the short-axis surface of the eccentric wheel rotates to contact with the sliding bar, the sliding bar is reset under the elastic force of the second spring, and the first gate piece is reset under the elastic force of the spring piece, the first gate piece is separated from the second gate piece, the cross-cutting roller no longer rotates, and the material can continue to be transmitted to the right side. When the eccentric wheel rotates cyclically, the first gate piece and the second gate piece are cyclically fitted or separated, and the cross-cutting blades work in a cyclic intermittent manner, and the cut materials are of the same length.

[0017] The invention has reasonable design, and the cross-cutting blade on the cross-cutting roller can perform intermittent work under the driving action of the first motor, can cut the material according to the specified length, the cut material has a uniform length, is not prone to machine jamming accidents, and is convenient for people to use. BRIEF DESCRIPTION OF THE DRAWINGS

[0018] Figure 1 A schematic structural diagram of a cross-cutting shredder proposed by the present invention;

[0019] Figure 2 A schematic structural diagram of part A of a cross-cutting shredder proposed by the present invention;

[0020] Figure 3 This is a schematic structural diagram of part B of a cross-cutting shredder proposed by the present invention;

[0021] Figure 4 This is a schematic structural diagram of the C portion of a cross-cutting shredder proposed by the present invention;

[0022] Figure 5 The figure is a three-dimensional structural schematic diagram of a first brake piece of a transverse shredder proposed by the present invention.

[0023] In the figure: 1 frame, 2 belt conveyor, 3 vertical plate, 4 horizontal plate, 5 pressure roller, 6 cross-cutting roller, 7 discharge plate, 8 mounting plate, 9 cross-cutting blade, 10 first bevel gear, 11 first sprocket, 12 second sprocket, 13 chain, 14 first motor, 15 round shaft, 16 first brake plate, 17 sleeve, 18 second bevel gear, 19 spline shaft, 20 second brake plate, 21 second motor, 22 eccentric wheel, 23 slide rod, 24 snap ring, 25 spring, 26 first spring, 27 bearing. DETAILED DESCRIPTION

[0024] The present invention will be further explained below in conjunction with specific embodiments.

[0025] Example

[0026] refer to Figure 1-5In this embodiment, a cross-cutting shredder is proposed, including a frame 1 and a belt conveyor 2 rotatably mounted in the frame 1, a cross plate 4 and a vertical plate 3 are welded to one side of the frame 1, a pressure roller 5 and a cross-cutting roller 6 are rotatably mounted to one side of the vertical plate 3, a plurality of cross-cutting blades 9 are fixedly mounted to the outer side of the cross-cutting roller 6, a mounting plate 8 is welded to the side of the cross-plate 4 away from the frame 1, a first bevel gear 10 is rotatably mounted to one side of the mounting plate 8, a first sprocket 11 is fixedly mounted to one end of the cross-cutting roller 6, a second sprocket 12 is fixedly mounted to one end of the first bevel gear 10, and the first sprocket 11 and The same chain 13 is installed on the second sprocket 12 for transmission; a first motor 14 is fixedly installed on one side of the mounting plate 8, a round shaft 15 is fixedly installed on the output shaft of the first motor 14, a first brake pad 16 is provided on the outer sliding sleeve of the round shaft 15, a sleeve 17 is provided on the outer sliding sleeve of the first brake pad 16, the sleeve 17 is rotatably installed on one side of the mounting plate 8, a second bevel gear 18 is welded on one end of the sleeve 17 away from the first motor 14, the first bevel gear 10 is meshed with the second bevel gear 18, and a spline shaft 19 is welded on one end of the round shaft 15 located in the sleeve 17. The outer sliding sleeve of the spline shaft 19 is provided with a second brake piece 20, and a second motor 21 fixedly mounted on one side of the mounting plate 8 is provided below the circular shaft 15. An eccentric wheel 22 is fixedly mounted on the output shaft of the second motor 21. The eccentric wheel 22 is in sliding contact with a slide bar 23 on the side close to the sleeve 17. One end of the slide bar 23 extends into the sleeve 17 and cooperates with the first brake piece 16. The outer sliding sleeve of the slide bar 23 is provided with a snap ring 24. The outer side of the snap ring 24 is welded to one side of the mounting plate 8. The outer sleeve of the spline shaft 19 is provided with a first spring 26. One end of the first spring 26 is in sliding contact with the first brake piece 16. The second brake piece 20 is welded on one side away from the first motor 14, and the other end of the first spring 26 is welded on the spline shaft 19. Under the cooperation of the frame 1, the belt conveyor 2, the vertical plate 3, the horizontal plate 4, the pressure roller 5, the cross-cutting roller 6, the discharge plate 7, the mounting plate 8 and the cross-cutting blade 9, the stepper motor is used to drive the pressure roller 5 to rotate counterclockwise, and the rotation direction of the belt conveyor 2 is set to the clockwise direction, and the transmission speed of the belt conveyor 2 is consistent with the angular velocity of the rotation of the pressure roller 5. The belt conveyor 2 transmits the material to the pressure roller 5, and the pressure roller 5 pushes the material to the cross-cutting blade 9;Under the cooperation of the first bevel gear 10, the first sprocket 11, the second sprocket 12, the chain 13, the first motor 14, the round shaft 15, the first brake pad 16, the sleeve 17, the second bevel gear 18, the spline shaft 19, the second brake pad 20, the second motor 21, the eccentric wheel 22, the slide bar 23, the snap ring 24, the spring 25, the first spring 26 and the bearing 27, the first motor 14 drives the round shaft 15 to rotate, and the round shaft 15 drives the second brake pad 20 through the spline shaft 19. The first brake piece 16 rotates, and the first brake piece 16 does not rotate with the circular shaft 15. When the second motor 21 drives the eccentric wheel 22 to rotate, the long axis surface of the eccentric wheel 22 pushes the slide bar 23 to move toward the inner side of the sleeve 17. When the slide bar 23 pushes the first brake piece 16 to fit closely with the second brake piece 20, the first brake piece 16 and the second brake piece 20 rotate synchronously. At this time, the first brake piece 16 drives the second bevel gear 18 to rotate through the sleeve 17, and the first bevel gear 10, the second sprocket 12 and the chain are connected. The transmission action of the bar 13 can drive the first sprocket 11 to rotate, and the first sprocket 11 drives multiple cross-cutting blades 9 to rotate through the cross-cutting roller 6. The cross-cutting blade 9 at the bottom rotates to contact the material and cuts the material. When the short-axis surface of the eccentric wheel 22 rotates to contact the slide bar 23, the slide bar 23 is reset under the elastic force of the second spring, and the first gate 16 is reset under the elastic force of the spring 25. The first gate 16 is separated from the second gate 20, and the cross-cutting roller 6 no longer rotates. The material can continue to be transmitted to the right side. When the eccentric wheel 22 rotates cyclically, the first gate 16 and the second gate 20 are cyclically spaced to fit or separate, and the cross-cutting blade 9 works cyclically and intermittently, and the cut materials present the same length. The design of the present invention is reasonable. The cross-cutting blade 9 on the cross-cutting roller 6 can work intermittently under the driving action of the first motor 14, and can cut the material according to the specified length. The length of the cut material is uniform, and it is not easy to cause a jamming accident, which is convenient for people to use. ;

[0027] In this embodiment, a discharging plate 7 arranged obliquely is welded on one side of the transverse plate 4 away from the frame 1, and the discharging plate 7 is located on the other side of the mounting plate 8. A second spring is sleeved on the outer side of the slide bar 23, and one end of the second spring close to the frame 1 is welded to the retaining ring 24, and the other end of the second spring is welded to the slide bar 23. A bearing 27 is fixedly sleeved on the outer side of the sleeve 17, and the outer ring of the bearing 27 is welded to one side of the mounting plate 8. The vertical section of the first brake piece 16 is a rectangular structure, and a wear-resistant pad is welded on one end of the slide bar 23 located in the sleeve 17. A plurality of obliquely arranged spring pieces 25 are welded on the inner wall of the sleeve 17, and the spring piece 25 is located on the side of the first brake piece 16 close to the frame 1. The spring piece 25 and the first brake piece 16 Accordingly, the number of cross-cutting blades 9 is three to six, and the three to six cross-cutting blades 9 are arranged at equal intervals in a ring shape. A baffle is welded on the end of the spline shaft 19 away from the circular shaft 15, and the outer side of the second gate plate 20 does not contact the inner wall of the sleeve 17. Under the cooperation of the frame 1, the belt conveyor 2, the vertical plate 3, the horizontal plate 4, the pressure roller 5, the cross-cutting roller 6, the discharge plate 7, the mounting plate 8 and the cross-cutting blade 9, the pressure roller 5 is driven by a stepper motor to rotate counterclockwise, and the rotation direction of the belt conveyor 2 is set to the clockwise direction, and the transmission speed of the belt conveyor 2 is consistent with the angular velocity of the rotation of the pressure roller 5, the belt conveyor 2 transmits the material to the pressure roller 5, and the pressure roller 5 pushes the material to the cross-cutting blade 9;Under the cooperation of the first bevel gear 10, the first sprocket 11, the second sprocket 12, the chain 13, the first motor 14, the round shaft 15, the first brake pad 16, the sleeve 17, the second bevel gear 18, the spline shaft 19, the second brake pad 20, the second motor 21, the eccentric wheel 22, the slide bar 23, the snap ring 24, the spring 25, the first spring 26 and the bearing 27, the first motor 14 drives the round shaft 15 to rotate, and the round shaft 15 drives the second brake pad 20 through the spline shaft 19. The first brake piece 16 rotates, and the first brake piece 16 does not rotate with the circular shaft 15. When the second motor 21 drives the eccentric wheel 22 to rotate, the long axis surface of the eccentric wheel 22 pushes the slide bar 23 to move toward the inner side of the sleeve 17. When the slide bar 23 pushes the first brake piece 16 to fit closely with the second brake piece 20, the first brake piece 16 and the second brake piece 20 rotate synchronously. At this time, the first brake piece 16 drives the second bevel gear 18 to rotate through the sleeve 17, and the first bevel gear 10, the second sprocket 12 and the chain are connected. The transmission action of the bar 13 can drive the first sprocket 11 to rotate, and the first sprocket 11 drives multiple cross-cutting blades 9 to rotate through the cross-cutting roller 6. The cross-cutting blade 9 at the bottom rotates to contact the material and cuts the material. When the short-axis surface of the eccentric wheel 22 rotates to contact the slide bar 23, the slide bar 23 is reset under the elastic force of the second spring, and the first gate 16 is reset under the elastic force of the spring 25. The first gate 16 is separated from the second gate 20, and the cross-cutting roller 6 no longer rotates. The material can continue to be transmitted to the right side. When the eccentric wheel 22 rotates cyclically, the first gate 16 and the second gate 20 are cyclically spaced to fit or separate, and the cross-cutting blade 9 works cyclically and intermittently, and the cut materials present the same length. The design of the present invention is reasonable. The cross-cutting blade 9 on the cross-cutting roller 6 can work intermittently under the driving action of the first motor 14, and can cut the material according to the specified length. The length of the cut material is uniform, and it is not easy to cause a jamming accident, which is convenient for people to use. ;

[0028] The working process of the present invention is as follows: when in use, the stepper motor is used to drive the pressure roller 5 to rotate counterclockwise, the rotation direction of the belt conveyor 2 is set to the clockwise direction, and the transmission speed of the belt conveyor 2 is consistent with the angular velocity of the pressure roller 5. The belt conveyor 2 transmits the material to the pressure roller 5, and the pressure roller 5 pushes the material to the cross-cutting blade 9. The first motor 14 drives the circular shaft 15 to rotate, and the circular shaft 15 drives the second gate piece 20 to start rotating through the spline shaft 19. Since the first gate piece 16 is slidably sleeved on the circular shaft 15, the first gate piece 16 will not rotate with the circular shaft 15 at this time. When the second motor 21 drives the eccentric wheel 22 to start rotating, the long axis surface of the eccentric wheel 22 pushes the sliding rod 23 to move toward the inner side of the sleeve 17. When the sliding rod 23 contacts the first gate piece 16, it pushes the first gate piece 16 to move in the direction close to the second gate piece 20. When the first gate piece 16 and the second gate piece 20 are tightly fitted, the first gate piece 16 and the second gate piece 20 The gear 10 of the first and second gears 16 and 11 are connected to each other by the chain 13, and the gear 11 of the second gear 10 is connected to the gear 11 by the chain 13. The gear 11 of the first and second gears 16 ... first gear 10 is connected to the gear 11 by the chain 13, and the gear 11 of

[0029] The above description is only a preferred specific implementation manner of the present invention, but the protection scope of the present invention is not limited thereto. Any technician familiar with the technical field can make equivalent replacements or changes according to the technical scheme and inventive concept of the present invention within the technical scope disclosed by the present invention, which should be covered by the protection scope of the present invention.

Claims

1. A cross-cutting shredder, comprising a frame (1) and a belt conveyor (2) rotatably mounted in the frame (1), characterized in that: A horizontal plate (4) and a vertical plate (3) are welded to one side of the frame (1); a pressure roller (5) and a cross-cutting roller (6) are rotatably mounted on one side of the vertical plate (3); a plurality of cross-cutting blades (9) are fixedly mounted on the outer side of the cross-cutting roller (6); a mounting plate (8) is welded to the side of the horizontal plate (4) away from the frame (1); a first bevel gear (10) is rotatably mounted on one side of the mounting plate (8); a first sprocket (11) is fixedly mounted on one end of the cross-cutting roller (6); a second sprocket (12) is fixedly mounted on one end of the first bevel gear (10); and the same chain (13) is installed on the first sprocket (11) and the second sprocket (12) for transmission; A first motor (14) is fixedly mounted on one side of the mounting plate (8); a round shaft (15) is fixedly mounted on the output shaft of the first motor (14); a first brake pad (16) is provided on the outer sliding sleeve of the round shaft (15); a sleeve (17) is provided on the outer sliding sleeve of the first brake pad (16); the sleeve (17) is rotatably mounted on one side of the mounting plate (8); a second bevel gear (18) is welded to one end of the sleeve (17) away from the first motor (14); the first bevel gear (10) meshes with the second bevel gear (18); a spline shaft (19) is welded to one end of the round shaft (15) located in the sleeve (17); a second brake pad (20) is provided on the outer sliding sleeve of the spline shaft (19); a fixed gear (20) is provided below the round shaft (15); A second motor (21) is fixedly mounted on one side of the mounting plate (8), an eccentric wheel (22) is fixedly mounted on the output shaft of the second motor (21), a sliding rod (23) is slidably contacted on the side of the eccentric wheel (22) close to the sleeve (17), one end of the sliding rod (23) extends into the sleeve (17) and cooperates with the first brake plate (16), a snap ring (24) is provided on the outer sliding sleeve of the sliding rod (23), the outer side of the snap ring (24) is welded to one side of the mounting plate (8), a first spring (26) is provided on the outer side of the spline shaft (19), one end of the first spring (26) is welded to the side of the second brake plate (20) away from the first motor (14), and the other end of the first spring (26) is welded to the spline shaft (19).

2. A cross-cutting shredder according to claim 1, characterized in that: A discharging plate (7) disposed obliquely is welded to one side of the transverse plate (4) away from the frame (1), and the discharging plate (7) is located on the other side of the mounting plate (8).

3. A cross-cutting shredder according to claim 1, characterized in that: A second spring is sleeved on the outer side of the slide bar (23); one end of the second spring close to the frame (1) is welded to the clamping ring (24), and the other end of the second spring is welded to the slide bar (23).

4. A cross-cutting shredder according to claim 1, characterized in that: A bearing (27) is provided on the outer fixed sleeve of the sleeve (17), and the outer ring of the bearing (27) is welded to one side of the mounting plate (8).

5. A cross-cutting shredder according to claim 1, characterized in that: The vertical cross-section of the first brake piece (16) is a rectangular structure, and a wear-resistant pad is welded to one end of the sliding rod (23) located in the sleeve (17).

6. A cross-cutting shredder according to claim 1, characterized in that: A plurality of obliquely arranged spring sheets (25) are welded on the inner wall of the sleeve (17); the spring sheets (25) are located on a side of the first brake sheet (16) close to the frame (1); and the spring sheets (25) cooperate with the first brake sheet (16).

7. A cross-cutting shredder according to claim 1, characterized in that: The number of the cross-cutting blades (9) is three to six, and the three to six cross-cutting blades (9) are arranged in a ring-shaped manner at equal intervals.

8. The cross-cutting shredder according to claim 1, characterized in that: A baffle is welded to one end of the spline shaft (19) away from the circular shaft (15), and the outer side of the second brake plate (20) does not contact the inner wall of the sleeve (17).

Citation Information

Patent Citations

  • Chopper for an agricultural harvester

    CN106068956A

  • Transverse chopping machine

    CN210045350U