A visual flexible material bending performance measurement device
By designing a flexible material bending performance measurement device that includes multiple differential friction surfaces and cylinder motion modules, the problem of the lack of visual means for detection in the existing technology is solved, and intuitive visual recording and data of the bending performance of flexible materials are achieved. Express.
Patent Information
- Application Number
- CN201910381889.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2019-05-08
- Publication Date
- 2025-01-21
- Estimated Expiration
- 2039-05-08
AI Technical Summary
In the prior art, the detection of flexible materials lacks visual means, and the detection result data is single, so the meaning of the data cannot be expressed intuitively.
A visual flexible material bending performance measurement device is designed, including a fixed end of the sample, a free end of the sample, a control box, a CCD image acquisition module and a backlight module. This device uses multiple differential friction surfaces and cylinder motion modules to achieve visual recording of the bending and natural recovery process of the sample.
The entire process of natural recovery of samples is recorded through the visual observation module, providing intuitive data expression and improving the visualization and efficiency of detection.
Smart Images

Figure CN110044723B_ABST
Abstract
Description
Technical Field
[0001] The present invention relates to the technical field of flexible material detection equipment, and in particular to a visual flexible material bending performance measurement device. Background Art
[0002] With the progress of modern materials science, new materials emerge in an endless stream, and processing technology is also constantly improving. The classification of materials has become diversified and field-oriented. It is not only limited to the composition and physical and chemical properties. There are more and more comprehensive classification forms in the application field, processing characteristics, etc. Flexible materials are such an emerging classification. Literally, the concept of "flexibility" in terms of physical properties is relatively broad. In fact, it is mainly defined by the processing method and physical properties of the materials. Flexible materials often need to be tested after production, and the bending performance is an important indicator for evaluating the performance of flexible materials. In the existing technology, there is a lack of visual testing for flexible materials, and the test results are single data, which cannot intuitively express the meaning of the data.
[0003] In order to solve the above problems, the present application proposes a visual flexible material bending performance measurement device. Summary of the invention
[0004] (I) Purpose of the invention
[0005] In order to solve the technical problems in the prior art of the background technology that there is a lack of visual detection for flexible materials, the detection result data is single, and the meaning of the data cannot be expressed intuitively, the present invention proposes a visual flexible material bending performance measurement device. According to the needs of different fiber samples, the present invention has multiple different friction surfaces to choose from, and at the same time, a cylinder motion module is added to the free end of the sample, and the entire process of natural recovery of the sample can be recorded through the visual observation module.
[0006] (II) Technical solution
[0007] In order to solve the above problems, the present invention provides a visual flexible material bending performance measurement device, including a sample fixing end, a sample free end, a control box, a CCD image acquisition module and a backlight module;
[0008] The sample fixing end is arranged on the control box, and the sample fixing end comprises a motion platform, a base, a driving device and a sample clamp; a slide groove is arranged on the base, the motion platform is slidably connected with the slide groove, the driving device is arranged on the motion platform, and the sample clamp is installed on one side of the driving device and is transmission-connected with the driving device;
[0009] The control box is provided with a cylinder controller and a cylinder, and the cylinder controller is connected to the cylinder control; the control box is provided with a guide rail; the free end of the sample is slidably set on the guide rail and is connected to the cylinder transmission; the free end of the sample includes a fixed frame, a pressure sensor and a differential friction surface turntable; the fixed frame is installed on the top of the pressure sensor, and the pressure sensor is communicatively connected to the control box; the fixed frame is provided with a second motor, and the differential friction surface turntable is provided with an electric control turntable and a plurality of electric control friction surfaces distributed in a ring array; the differential friction surface turntable is provided with a transmission rod, and the transmission rod is connected to the second motor transmission; a plurality of first motors are provided on the back of the differential friction surface turntable, and each first motor is connected to an electric control friction surface transmission.
[0010] Preferably, the sample fixing end and the sample free end are arranged in parallel, and a detection area is formed between the sample fixing end and the sample free end.
[0011] Preferably, the CCD image acquisition module and the backlight module are arranged side by side on the control box, and the CCD image acquisition module and the backlight module are located on both sides of the detection area, and the CCD image acquisition module is communicatively connected with the control box.
[0012] Preferably, the sample fixing end, the sample free end, the CCD image acquisition module and the backlight module are on the same horizontal plane.
[0013] Preferably, the sample holder is detachably connected to the driving device.
[0014] Preferably, the sample clamp is covered with a layer of non-slip rubber.
[0015] Preferably, the friction coefficients of adjacent electrically-controlled friction surfaces are different.
[0016] Preferably, the driving device is a hydraulic cylinder.
[0017] The above-mentioned technical scheme of the present invention has the following beneficial technical effects: the present invention has a plurality of different friction surfaces to choose from according to the needs of different fiber samples, and the friction surfaces are distributed circumferentially. The switching of the friction surfaces is controlled by a stepper motor (second motor). Compared with manual replacement of friction surfaces, this instrument greatly improves the experimental efficiency. Each friction surface is equipped with a first motor, which can realize the self-rotation of a single friction surface, and can cooperate with the driving device at the fixed end of the sample to realize synchronous rotation, thereby changing the angle of the bent fiber sample in the imaging of the CCD image acquisition module, so that the CCD image acquisition module can observe the bent sample at the best angle. The present invention adds a cylinder motion module to the free end of the sample. When the sample is in a bent state, the pneumatic device causes the free end to rebound quickly. At this time, the sample is still in a bent state, and the entire process of the sample's natural recovery can be recorded by the visual observation module. BRIEF DESCRIPTION OF THE DRAWINGS
[0018] Figure 1This is a schematic diagram of the overall structure of the visual flexible material bending performance measurement device proposed in the present invention.
[0019] Figure 2 This is a schematic diagram of the structure of the visual flexible material bending performance measurement device under the bending state proposed by the present invention.
[0020] Figure 3 This is a schematic diagram of the structure of the sample fixing end in the visual flexible material bending performance measurement device proposed in the present invention.
[0021] Figure 4 This is a schematic structural diagram of the free end of a sample in the visual flexible material bending performance measurement device proposed in the present invention.
[0022] Figure 5 This is a schematic structural diagram of a differential friction surface turntable in a visual flexible material bending performance measurement device proposed in the present invention.
[0023] Figure 6 This is a schematic diagram of the connection structure between the cylinder and the free end of the sample in the visual flexible material bending performance measurement device proposed in the present invention.
[0024] Figure numerals: 1. Sample fixing end; 101. Motion platform; 102. Base; 103. Driving device; 104. Sample clamp; 2. CCD image acquisition module; 3. Sample free end; 4. Backlight module; 5. Pressure sensor; 6. Control box; 7. Differential friction surface turntable; 701. Electric control turntable; 702. Electric control friction surface; 8. First motor; 9. Fixed frame; 10. Second motor; 11. Transmission rod; 12. Sample to be tested; 13. Guide rail; 14. Cylinder controller; 15. Cylinder;. DETAILED DESCRIPTION
[0025] In order to make the purpose, technical scheme and advantages of the present invention clearer, the present invention is further described in detail below in conjunction with specific embodiments and with reference to the accompanying drawings. It should be understood that these descriptions are only exemplary and are not intended to limit the scope of the present invention. In addition, in the following description, the description of well-known structures and technologies is omitted to avoid unnecessary confusion of the concept of the present invention.
[0026] like Figure 1-6 As shown, a visual flexible material bending performance measuring device proposed by the present invention comprises a sample fixing end 1, a sample free end 3, a control box 6, a CCD image acquisition module 2 and a backlight module 4;
[0027] The sample fixing end 1 is arranged on the control box, and the sample fixing end 1 comprises a motion platform 101, a base 102, a driving device 103 and a sample clamp 104; a slide groove is arranged on the base 102, the motion platform 101 is slidably connected with the slide groove, the driving device 103 is arranged on the motion platform 101, and the sample clamp 104 is installed on one side of the driving device 103 and is transmission-connected with the driving device 103;
[0028] The control box 6 is provided with a cylinder controller 14 and a cylinder 15, and the cylinder controller 14 is control-connected to the cylinder 15; the control box 6 is provided with a guide rail 13; the free end 3 of the sample is slidably arranged on the guide rail 13, and is transmission-connected to the cylinder 15; the free end 3 of the sample includes a fixing frame 9, a pressure sensor 5 and a differential friction surface turntable 7; the fixing frame 9 is installed on the top of the pressure sensor 5, and the pressure sensor 5 is communication-connected to the control box 6; the fixing frame 9 is provided with a second motor 10, and the differential friction surface turntable 7 is provided with an electric-controlled turntable 701 and a plurality of electric-controlled friction surfaces 702 distributed in a circular array; the differential friction surface turntable 7 is provided with a transmission rod 11, and the transmission rod 11 is transmission-connected to the second motor 10; a plurality of first motors 8 are provided on the back of the differential friction surface turntable 7, and each first motor 8 is transmission-connected to an electric-controlled friction surface 702.
[0029] In the present invention, the control box 6 is connected to the external display device for communication; in actual use, the power is turned on first, and the value of the pressure sensor 5 is reset to zero. Remove the sample clamp 104, take a sample fiber of appropriate length, loosen the fixing screws on the sample clamp 104, insert the sample, and tighten the screws to fix the sample on the sample clamp 104, and keep the sample in a non-bending state. Move the motion platform 101 and the cylinder to move the sample 12 to be tested and the pressure sensor 5 to the appropriate position, adjust the backlight module 4 and the CCD image acquisition module 2 until the sample fiber can be clearly seen on the display device; start the second motor 10, the second motor 10 drives the electric control turntable 701 to rotate, select the required friction surface as the free end of the sample bending, and lock the second motor 10.
[0030] Push the motion platform 101, and the motion platform 101 controls the sample clamp 104 to move toward the sample fixing end 1. When the sample is bent to a certain degree, the motion platform 101 stops moving, and the pressure value change of the pressure sensor 5 is recorded during the movement. Observe the image displayed on the display device to determine whether the sample to be tested is at the best angle to be bent. If it is not the best angle, the drive device 103 of the sample fixing end 1 and the first motor 8 on the back of the differential friction surface turntable 7 can be rotated at the same time. At this time, the sample to be tested 12 will rotate with the clamping point and the free end contact point as the axis. When the CCD image acquisition module 2 can observe the best angle, it stops rotating and records the bending state of the sample to be tested 12. Under the action of the cylinder controller 14, the cylinder 15 causes the pressure sensor 5 to rebound quickly, observe the natural recovery of the sample, and save the data; after removing the sample to be tested 12, turn off the power supply and the experiment ends.
[0031] In an optional embodiment, the sample fixing end 1 and the sample free end 3 are arranged in parallel, and a detection area is formed between the sample fixing end 1 and the sample free end 3 .
[0032] In an optional embodiment, the CCD image acquisition module 2 and the backlight module 4 are arranged side by side on the control box 6, and the CCD image acquisition module 2 and the backlight module 4 are located on both sides of the detection area, and the CCD image acquisition module 2 is communicatively connected to the control box 6.
[0033] In an optional embodiment, the sample fixing end 1, the sample free end 3, the CCD image acquisition module 2 and the backlight module 4 are on the same horizontal plane.
[0034] In an optional embodiment, the sample holder 104 and the driving device 103 are detachably connected to facilitate installation of the sample 12 to be tested.
[0035] In an optional embodiment, the sample clamp 104 is covered with a layer of anti-skid rubber to improve the anti-skid effect and clamp the sample 12 to be tested more firmly.
[0036] In an optional embodiment, the friction coefficients of adjacent electrically controlled friction surfaces 702 are different, which is suitable for use with different fiber samples.
[0037] In an optional embodiment, the driving device 103 is a hydraulic cylinder.
[0038] It should be understood that the above specific embodiments of the present invention are only used to illustrate or explain the principles of the present invention, and do not constitute a limitation of the present invention. Therefore, any modifications, equivalent substitutions, improvements, etc. made without departing from the spirit and scope of the present invention should be included in the protection scope of the present invention. In addition, the appended claims of the present invention are intended to cover all changes and modifications that fall within the scope and boundaries of the appended claims, or the equivalent forms of such scope and boundaries.
Claims
1. A visual flexible material bending performance measurement device, characterized in that: It comprises a sample fixing end (1), a sample free end (3), a control box (6), a CCD image acquisition module (2) and a backlight module (4); The sample fixing end (1) is arranged on a control box, and the sample fixing end (1) comprises a motion platform (101), a base (102), a driving device (103) and a sample clamp (104); a slide groove is arranged on the base (102), the motion platform (101) is slidably connected to the slide groove, the driving device (103) is arranged on the motion platform (101), and the sample clamp (104) is installed on one side of the driving device (103) and is transmission-connected to the driving device (103); The control box (6) is provided with a cylinder controller (14) and a cylinder (15), and the cylinder controller (14) is control-connected to the cylinder (15); the control box (6) is provided with a guide rail (13); the sample free end (3) is slidably arranged on the guide rail (13) and is transmission-connected to the cylinder (15); the sample free end (3) comprises a fixing frame (9), a pressure sensor (5) and a differential friction surface turntable (7); the fixing frame (9) is installed on the top of the pressure sensor (5), and the pressure sensor (5) is connected to the control box (6). The second motor (10) is arranged on the fixing frame (9), and the differential friction surface rotating disk (7) is provided with an electric control rotating disk (701) and a plurality of electric control friction surfaces (702) distributed in a ring array; the differential friction surface rotating disk (7) is provided with a transmission rod (11), and the transmission rod (11) is transmission-connected to the second motor (10); a plurality of first motors (8) are arranged on the back of the differential friction surface rotating disk (7), and each of the first motors (8) is transmission-connected to an electric control friction surface (702); The friction coefficients of the adjacent electrically controlled friction surfaces (702) are different; The driving device (103) is a hydraulic cylinder.
2. The visual flexible material bending performance measuring device according to claim 1 is characterized in that: The sample fixing end (1) and the sample free end (3) are arranged in parallel, and a detection area is formed between the sample fixing end (1) and the sample free end (3).
3. The visual flexible material bending performance measuring device according to claim 1 is characterized in that: The CCD image acquisition module (2) and the backlight module (4) are arranged side by side on the control box (6), and the CCD image acquisition module (2) and the backlight module (4) are located on both sides of the detection area. The CCD image acquisition module (2) is communicatively connected with the control box (6).
4. The visual flexible material bending performance measuring device according to claim 1 is characterized in that: The sample fixing end (1), the sample free end (3), the CCD image acquisition module (2) and the backlight module (4) are located on the same horizontal plane.
5. The visual flexible material bending performance measuring device according to claim 1 is characterized in that: The sample holder (104) and the driving device (103) are detachably connected.
6. The visual flexible material bending performance measuring device according to claim 1 is characterized in that: The sample holder (104) is covered with a layer of non-slip rubber.
Citation Information
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CN101886995A
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