Kelp flattening and cutting machine
By designing a kelp flattening and cutting machine, using belts to drive kelp expansion and conveying, and using CNC cutters to achieve precise cutting, the problem of kelp flattening and cutting process in the prior art is solved, which relies on manual operation, consumes a lot of manpower and is inefficient in the existing technology. , realizes efficient and safe kelp segmentation processing.
Patent Information
- Application Number
- CN201910888280.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2019-09-19
- Publication Date
- 2025-02-25
- Estimated Expiration
- 2039-09-19
AI Technical Summary
The existing kelp flattening and cutting process mainly relies on manual operations, consumes a lot of manpower and has a risk of hand injury, and is inefficient in flattening.
A kelp spreading section cutting machine is designed, including a belt spreading drive assembly, a kelp cutting assembly and a kelp conveying assembly. Drive kelp expansion and delivery through belts and use CNC cutters to achieve precise cutting.
It realizes efficient flattening and cutting of kelp, reduces the cost and risk of manual operation, and improves cutting efficiency and flattening effect.
Smart Images

Figure CN110480732B_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the technical field of kelp processing machinery, in particular to a kelp flattening and cutting machine with simple structure, low cost, convenient use, good flattening effect and high cutting efficiency. Background Art
[0002] As we all know, flattening and cutting kelp is an important process in the early stage of kelp processing. The existing flattening and cutting process is generally a manual operation, which requires manual flattening of the kelp and cutting after flattening, consuming a lot of manpower. At the same time, because the salt content of salted kelp is very high, the hand skin is greatly damaged in the process of manual flattening, which seriously affects the health of the operator. In addition, there is also the disadvantage of low flattening efficiency in the manual flattening process. Summary of the invention
[0003] The purpose of the present invention is to solve the deficiencies of the above-mentioned prior art and to provide a kelp flattening and cutting machine which has a simple structure, low cost, easy use, good flattening effect and high cutting efficiency.
[0004] The technical solution adopted by the present invention to solve its technical problem is:
[0005] The camshaft is an axially-coupled device for camming a belt, and the camshaft is actuated by a spring, and the camshaft is connected to the frame via a plurality of springs, wherein the plurality of springs are connected to the frame via a plurality of springs. The side surface and the front side surface of the support roller shaft are sleeved on the tensioning wheel shaft, and a kelp flattening and conveying gap is formed between the belt and the axial surface of the driving wheel shaft. The driving wheel shaft is connected to the driving motor, and the driving motor drives the driving wheel shaft to rotate, thereby realizing the belt driving the kelp to move. A kelp cutting assembly is provided on the front side of the support roller shaft, and the kelp cutting assembly consists of a bracket and a cutting knife. The bracket is connected to the frame, and the cutting knife is provided on the bracket. One end of the cutting knife is connected to the bracket, and the other end extends to the belt on the front side of the support roller shaft. The flattened output kelp is cut by the cutting knife. A kelp conveying assembly is provided below the support roller shaft, one end of the kelp conveying assembly extends to the bottom of the support roller shaft, and the other end extends out of the frame, and the cut kelp segments are conveyed out of the frame through the kelp conveying assembly.
[0006] The kelp cutting assembly described in the present invention consists of a conveyor belt and a conveyor shaft. The two ends of the conveyor shaft are respectively hinged to the frame through bearings. The conveyor shaft is connected to a driving motor in a belt unfolding driving assembly. A conveyor belt is sleeved on the conveyor shaft. The conveyor belt is driven by the driving motor to move to realize the transportation of kelp segments.
[0007] A scraper is provided on the driving axle at the gap between the driving axle and the support roller axle of the present invention, one end of the scraper is in contact with the axial surface of the driving axle, and the other end of the scraper is connected to the frame, so that the kelp adhered to the driving axle is scraped off by the scraper.
[0008] The front sides of the driving wheel shaft and the pressure wheel shaft described in the present invention are provided with bull's eye universal wheels arranged in upper and lower positions, and there is a gap between the bull's eye universal wheels on the upper and lower sides and they are arranged in parallel along the left and right sides. The bull's eye universal wheels are connected to the frame through the bracket, and the wrinkled kelp is flattened by the bull's eye universal wheels.
[0009] The axes of the pressure wheel shaft and the support wheel shaft of the present invention are respectively arranged in front of the axis of the driving wheel shaft, and the axis of the support wheel shaft is arranged between the axis of the driving wheel shaft and the axis of the pressure wheel shaft, so as to facilitate the flattening of the kelp.
[0010] The cutting knife described in the present invention is a numerically controlled cutting knife, and the cutting of kelp is achieved through instructions through the numerically controlled cutting knife.
[0011] The belt described in the present invention is configured as a knife-resistant PU belt to prevent the belt from being damaged by a cutting knife.
[0012] The driving wheel axle of the present invention is configured as a resin elastic wheel axle, which increases the friction between the wheel axle and the kelp and ensures the flattening and transportation of the kelp.
[0013] The pressing wheel shaft of the present invention is connected to the frame via an induction switch, and the kelp enters the pressing wheel shaft to open the induction switch and then calculate the length of the kelp, so as to control the cutting accuracy of the CNC cutter.
[0014] The diameter of the driving wheel shaft of the present invention is 2-10 times the diameter of the pressure wheel shaft and the support wheel shaft, so that the kelp conveying gap time between the driving wheel shaft and the belt is long, ensuring the flattening and solidifying effect.
[0015] The present invention provides a belt unfolding drive assembly, a kelp cutting assembly and a kelp conveying assembly on the frame; the belt unfolding drive assembly is composed of a belt, a driving wheel shaft, a tensioning wheel shaft, a pressure wheel shaft, a support wheel shaft and a driving motor; a kelp cutting assembly is provided on the front side of the support wheel shaft; the kelp cutting assembly is composed of a bracket and a cutting knife; a kelp conveying assembly is provided below the support wheel shaft; the kelp is unfolded and conveyed by the belt unfolding drive assembly; the kelp unfolded and conveyed out of the belt unfolding drive assembly is cut by the kelp cutting assembly; after cutting, it is conveyed by the kelp conveying assembly; the present invention has the advantages of simple structure, low cost, easy use, good flattening effect, high cutting efficiency and the like. BRIEF DESCRIPTION OF THE DRAWINGS
[0016] Figure 1 It is a structural schematic diagram of the present invention. DETAILED DESCRIPTION
[0017] The present invention is further described below in conjunction with the accompanying drawings:
[0018] As shown in the accompanying drawings, a kelp flattening and cutting machine is provided with a frame 1, characterized in that the frame 1 is provided with a belt unfolding drive assembly, a kelp cutting assembly and a kelp conveying assembly, the belt unfolding drive assembly is composed of a belt 2, a driving wheel shaft 3, a tensioning wheel shaft 4, a pressure wheel shaft 5, a belt support wheel shaft 6, and a driving motor 7. The driving wheel shaft 3 is arranged on the front side of the frame 1 and is hinged to the frame 1 through a bearing, and the upper and lower sides of the driving wheel shaft 3 are respectively provided with a pressure wheel shaft 5 and a belt support wheel shaft 6, and a gap is provided between the axial surfaces of the pressure wheel shaft 5 and the belt support wheel shaft 6 and the axial surface of the driving wheel shaft 3 to facilitate the entry and exit of the kelp, and the two ends of the pressure wheel shaft 5 and the belt support wheel shaft 6 are rotatably connected to the frame 1 through bearings, and the rear side of the frame 1 is provided with a tensioning wheel shaft 4, a tensioning wheel shaft 4, and a belt support wheel shaft 6. The two ends of the axle 4 are rotatably connected to the frame 1 through bearings. The belt 2 passes through the front side of the pressure wheel shaft 5, the rear side of the driving wheel shaft 3, and the front side of the support wheel shaft 6 in turn, and then is sleeved on the tension wheel shaft 4. A kelp flattening and conveying gap is formed between the axial surfaces of the belt 2 and the driving wheel shaft 3. The driving wheel shaft 3 is connected to the driving motor 7, and the driving motor 7 drives the driving wheel shaft 3 to rotate, thereby realizing the belt 2 driving the kelp to move. A kelp cutting assembly is provided on the front side of the support wheel shaft 6. The kelp cutting assembly consists of a bracket and a cutting knife 8. The bracket is connected to the frame 1, and the cutting knife 8 is arranged on the bracket. One end of the cutting knife 8 is connected to the bracket, and the other end extends to the belt 2 on the front side of the support wheel shaft 6, and the flattened output kelp is achieved by the cutting knife 8. Cutting, a kelp conveying assembly is provided below the support roller shaft 6, one end of the kelp conveying assembly extends to the bottom of the support roller shaft 6, and the other end extends out of the frame 1, and the cut kelp segments are conveyed out of the frame 1 through the kelp conveying assembly, and the kelp cutting assembly is composed of a conveyor belt 9 and a conveyor shaft 10, and the two ends of the conveyor shaft 10 are respectively hinged with the frame 1 through bearings, and the conveyor shaft 10 is connected to the driving motor 7 in the belt 2 unfolding drive assembly, and the conveyor belt 9 is sleeved on the conveyor shaft 10, and the conveyor belt 9 is driven by the driving motor 7 to move to realize the conveying of the kelp segments, and a scraper 11 is provided on the driving wheel shaft 3 at the gap between the driving wheel shaft 3 and the support roller shaft 6, and one end of the scraper 11 conflicts with the axial surface of the driving wheel shaft 3, and the scraper 11 The other end is connected to the frame 1, and the kelp adhered to the driving wheel shaft 3 is scraped off by the scraper 11. The front sides of the driving wheel shaft 3 and the pressure wheel shaft 5 are provided with bull's eye universal wheels 12 arranged in upper and lower positions. There is a gap between the bull's eye universal wheels 12 on the upper and lower sides and they are arranged in parallel along the left and right sides. The bull's eye universal wheels 12 are connected to the frame 1 through the bracket, and the wrinkled kelp is flattened by the bull's eye universal wheels 12. The axes of the pressure wheel shaft 5 and the support roller shaft 6 are respectively arranged in front of the axis of the driving wheel shaft 3, and the axis of the support roller shaft 6 is arranged between the axis of the driving wheel shaft 3 and the axis of the pressure wheel shaft 5, so as to facilitate the flattening of the kelp. The cutting knife 8 is set as a CNC cutting knife, and the CNC cutting knife is used to realize the cutting of kelp through instructions. The belt 2 is set as a knife-cutting PU belt.To prevent the cutting knife 8 from damaging the belt 2, the driving wheel shaft 3 is set as a resin elastic wheel shaft to increase the friction between the kelp and ensure the flattening and conveying of the kelp. The pressing wheel shaft 5 is connected to the frame 1 through the induction switch 13. The kelp enters the pressing wheel shaft 5 to open the induction switch 13 and then calculate the length of the kelp, so as to control the cutting accuracy of the CNC cutter. The diameter of the driving wheel shaft 3 is 2-10 times the diameter of the pressing wheel shaft 5 and the belt support wheel shaft 6, so that the kelp conveying gap time between the driving wheel shaft 3 and the belt 2 is long, ensuring the flattening and solidifying effect.
[0019] When the present invention is in use, the driving motor 7 is started, and firstly one end of the kelp is manually inserted into the gap between the bull's eye universal wheels 12 on the upper and lower sides, and the kelp wrinkles are flattened by the bull's eye universal wheels 12, and then the kelp enters the gap between the pressure wheel shaft 5 and the driving wheel shaft 3. At the moment of entering, the pressure wheel shaft 5 starts the induction switch 13 to count the length. Due to the rotation of the driving wheel shaft 3, the driving wheel shaft 3 and the pressure wheel shaft 5 move relative to each other, and the kelp clamp is dragged in. The kelp moves along the kelp conveying gap between the belt 2 and the driving wheel shaft 3. The kelp is flattened and compacted due to the pressure between the belt 2 and the driving wheel shaft 3, and then the kelp is solidified and flattened. After the solidification is flattened and compacted, the kelp is moved out from the gap between the belt support wheel shaft 6 and the driving wheel shaft 3. Due to the presence of the scraper 11, the kelp can be prevented from adhering to the driving wheel shaft 3. Then the CNC cutter is started, and the CNC cutter cuts the kelp into sections. The CNC cutter squeezes the space between the blade and the belt 2 according to the controller instruction. The kelp is cut by pressure, and the flexible cutting method (the traditional hard cutting method of dodging the knife) greatly prolongs the service life of the belt 2. The cut kelp segments fall onto the conveyor belt 9 and are then transported out of the frame 1. The present invention is provided with a belt 2 unfolding drive assembly, a kelp cutting assembly and a kelp conveying assembly on the frame 1. The belt 2 unfolding drive assembly is composed of a belt 2, a driving wheel shaft 3, a tensioning wheel shaft 4, a pressure wheel shaft 5, a support wheel shaft 6, and a driving motor 7. A kelp cutting assembly is provided on the front side of the support wheel shaft 6. The kelp cutting assembly is composed of a bracket and a cutting knife 8. A kelp conveying assembly is provided below the support wheel shaft 6. The kelp is unfolded and conveyed by the belt 2 unfolding drive assembly, and the kelp in the unfolding drive assembly of the belt 2 is unfolded and conveyed, and the kelp is cut by the kelp cutting assembly. After cutting, it is conveyed by the kelp conveying assembly. The machine has the advantages of simple structure, low cost, easy use, good flattening effect, high cutting efficiency, etc.
Claims
1. A kelp flattening and cutting machine, provided with a frame, characterized in that The frame is provided with a belt unfolding drive assembly, a kelp cutting assembly and a kelp conveying assembly, and the belt unfolding drive assembly is composed of a belt, a driving wheel shaft, a tensioning wheel shaft, a pressure wheel shaft, a belt support wheel shaft and a driving motor, the driving wheel shaft is arranged on the front side of the frame and is hinged to the frame through a bearing, the upper and lower sides of the driving wheel shaft are respectively provided with a pressure wheel shaft and a belt support wheel shaft, and a gap is provided between the axial surfaces of the pressure wheel shaft and the belt support wheel shaft and the axial surface of the driving wheel shaft to facilitate the entry and exit of kelp, the two ends of the pressure wheel shaft and the belt support wheel shaft are rotatably connected to the frame through bearings, the rear side of the frame is provided with a tensioning wheel shaft, and the two ends of the tensioning wheel shaft are rotatably connected to the frame through bearings, and the belt passes around the front side surface of the pressure wheel shaft, the rear side surface of the driving wheel shaft, the front side of the belt support wheel shaft in sequence The surface is sleeved on the tensioning wheel shaft, and a kelp flattening and conveying gap is formed between the axial surface of the belt and the driving wheel shaft. The driving wheel shaft is connected to the driving motor, and the driving motor drives the driving wheel shaft to rotate, thereby realizing the belt driving the kelp to move. A kelp cutting assembly is provided on the front side of the belt support wheel shaft, and the kelp cutting assembly consists of a bracket and a cutting knife. The bracket is connected to the frame, and the cutting knife is provided on the bracket. One end of the cutting knife is connected to the bracket, and the other end extends to the belt on the front side of the belt support wheel shaft. The flattened output kelp is cut by the cutting knife. A kelp conveying assembly is provided below the belt support wheel shaft, one end of the kelp conveying assembly extends to the bottom of the belt support wheel shaft, and the other end extends out of the frame, and the cut kelp segments are conveyed out of the frame through the kelp conveying assembly.
2. The kelp flattening and cutting machine according to claim 1, characterized in that The kelp conveying assembly is composed of a conveyor belt and a conveyor shaft. The two ends of the conveyor shaft are respectively hinged to the frame through bearings. The conveyor shaft is connected to a driving motor in a belt unfolding driving assembly. A conveyor belt is sleeved on the conveyor shaft. The conveyor belt is driven by the driving motor to move to realize the transportation of the kelp segment.
3. The kelp flattening and cutting machine according to claim 1, characterized in that A scraper is provided on the driving axle at the gap between the driving axle and the supporting roller axle, one end of the scraper is in contact with the axial surface of the driving axle, and the other end of the scraper is connected to the frame, and the kelp adhered to the driving axle is scraped off by the scraper.
4. The kelp flattening and cutting machine according to claim 1, characterized in that The front sides of the driving wheel shaft and the pressure wheel shaft are provided with bull's eye universal wheels arranged in upper and lower positions. There is a gap between the bull's eye universal wheels on the upper and lower sides and they are arranged in parallel along the left and right sides. The bull's eye universal wheels are connected to the frame through the bracket, and the wrinkled kelp is flattened by the bull's eye universal wheels.
5. The kelp flattening and cutting machine according to claim 1, characterized in that The axes of the pressure roller shaft and the support roller shaft are respectively arranged in front of the axis of the driving wheel shaft, and the axis of the driving wheel shaft is arranged between the axes of the support roller shaft and the pressure roller shaft.
6. The kelp flattening and cutting machine according to claim 1, characterized in that The cutting knife is configured as a numerically controlled cutting knife, and the cutting of the kelp is achieved through instructions through the numerically controlled cutting knife.
7. The kelp flattening and cutting machine according to claim 1, characterized in that The belt is configured as a knife-resistant PU belt to prevent the cutting knife from damaging the belt.
8. The kelp flattening and cutting machine according to claim 1, characterized in that The driving axle is configured as a resin elastic axle.
9. The kelp flattening and cutting machine according to claim 6, characterized in that The pressing wheel shaft is connected with the frame via an induction switch, and the kelp enters the pressing wheel shaft to open the induction switch and then calculate the length of the kelp, so as to control the cutting accuracy of the numerical control cutter.
10. The kelp flattening and cutting machine according to claim 1, characterized in that The diameter of the driving wheel shaft is 2-10 times the diameter of the pressure wheel shaft and the support wheel shaft.
Citation Information
Patent Citations
Kelp flattening and sectioning machine
CN211333477U