A half-cut high-speed steel strip armoring machine
By using dual -fixed axis support and overall welding rotating frames in the steel belt armor, combined with tension adjustment devices and guide wheel mechanisms, the existing technology transit frame body is insufficient, poor stability, inconvenience of tension adjustment, and angle position position The problem of adjusting limitations has achieved efficient, stable and flexible armor.
Patent Information
- Application Number
- CN201911083314.1
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2019-11-07
- Publication Date
- 2025-01-28
- Estimated Expiration
- 2039-11-07
AI Technical Summary
The rotating frame of the existing steel belt armor machine is not strong enough, which limits the rotation speed and is low in working efficiency; the stability of both ends is poor and easy to shake; the tension adjustment of the steel belt is inconvenient and cannot be controlled continuously; the angle and position adjustment of the steel belt and cables when armored Inconvenient and great limitations.
Use both ends of dual fixed axis support to rotate the overall welding of the frame to increase the speed to 450R/min; the design of the tension of the tension of the tension, including the arms, tension springs, tension bands, and adjustment devices to achieve constant tension control; install the guide wheel wheel Institutions, adjust angles and positions, and meet the requirements of different packages.
It improves the strength and stability of the rotating frame, and improves the speed and work efficiency; the rapid and convenient adjustment of the tension of the steel belt is achieved to ensure the constant tension; The flexibility and accuracy of the position.
Smart Images

Figure CN110660536B_ABST
Abstract
Description
Technical Field
[0001] The invention relates to a steel strip armoring machine, in particular to a half-cut high-speed steel strip armoring machine, and belongs to the application field of steel strip armoring machines. Background Art
[0002] The steel tape armoring machine is a commonly used armoring machine in the cable production process. It can quickly wrap the steel tape around the outside of the cable core, improve the efficiency of armoring, and ensure the uniformity and firmness of the armoring, thereby improving the quality of the cable.
[0003] However, the existing steel belt armoring machines still have certain shortcomings in use. The strength of the rotating frame in the existing steel belt armoring machines is not enough, which limits the rotation speed of the rotating frame. It can only rotate at a low speed and has low working efficiency. In addition, the stability performance of both ends is not high, and it is easy to shake during rotation. At the same time, it is inconvenient to adjust the tension of the steel belt during movement, and the tension of the steel belt cannot be stably controlled, and it is impossible to ensure that the mobile armoring is performed under the action of constant tension. In addition, it is inconvenient to adjust the angle and position of the steel belt and the cable armor, and the position and angle of the steel belt armor cannot be quickly adjusted according to actual needs, which has great limitations. Summary of the invention
[0004] The purpose of the present invention is to provide a half-cut high-speed steel strip armoring machine, which can solve the problem that the rotating frame in the existing steel strip armoring machine is not strong enough, which limits the rotation speed of the rotating frame and can only rotate at a low speed, resulting in low working efficiency. In addition, the stability performance of both ends is not high, and it is easy to shake during the rotation process. At the same time, it is inconvenient to adjust the tension of the steel strip during movement, and the tension of the steel strip cannot be stably controlled, and it is impossible to ensure that the mobile armoring is performed under the action of constant tension. In addition, it is inconvenient to adjust the angle and position of the steel strip and the cable armor, and the position and angle of the steel strip armor cannot be quickly adjusted according to actual needs, which is a technical problem with large limitations.
[0005] Technical points:
[0006] 1. The double fixed shaft supports at both ends and the rotating frame is welded as a whole, so that the equipment speed can reach up to 450r / min;
[0007] 2. The steel belt tension adjustment device is composed of a swing arm, a tension spring, a tension belt and an adjustment device, which can achieve the effect of controlling the constant tension of the steel belt during operation;
[0008] 3. Install the guide wheel mechanism so that the angle can be adjusted during work to meet the requirements of different tape wrapping angles; the guide wheel mechanism can move in the direction of the production line to meet the requirements of different twisting positions.
[0009] The purpose of the present invention can be achieved through the following technical solutions:
[0010] A half-cut high-speed steel strip armoring machine includes a rotating frame body, which is rotatably installed above a base, and vertical plates are vertically installed at both ends of the top of the base. The two ends of the rotating frame body are respectively connected to the vertical plates through a first support shaft and a second support shaft, and the two ends of the rotating frame body are rotatably connected to the first support shaft and the second support shaft through bearings. A brake disc is axially fixedly connected between one end of the rotating frame body and the first support shaft, and the rotating frame body and the brake disc are integrally arranged.
[0011] The cam is provided with a plurality of reels rotatably mounted on both sides of one end of the rotating frame body close to the first support shaft, and a tension control device is installed on both sides of one end of the rotating frame body close to the first support shaft, and a tape unwinding guide wheel mechanism is installed on both sides of the other end of the rotating frame body, and steering wheel assemblies are connected to one end of the tape unwinding guide wheel mechanism on both sides of the rotating frame body, and the steering wheel assembly and the tension control device on the same side are arranged on the same side of the tape unwinding guide wheel mechanism, and the tension control devices on both sides are respectively installed above and below one end of the rotating frame body.
[0012] The tension control device includes a tension disk, a tension belt and a swing arm, the swing arm is rotatably mounted on the side of one end of a rotating frame close to the brake disc, one end of the tension belt is connected to the lower side of the swing arm, and the other end bypasses the tension disk and is connected to a tension belt fixed shaft, the tension belt fixed shaft is connected to the rotating frame, and the rotating frame is connected with a spring bracket above the tension disk, the spring bracket is connected to an adjusting screw rod in the middle of the swing arm, a tension spring is mounted on the outside of the adjusting screw rod, a connecting head is installed on one end of the adjusting screw rod, the other end of the connecting head is rotatably connected to the swing arm, and the bottom end of the swing arm is rotatably connected to the rotating frame.
[0013] Preferably, a driving motor is installed at one end of the top of the base close to the brake disc, and the output end of the driving motor is connected to one end of the rotating frame through a transmission synchronous belt.
[0014] Preferably, the first support shaft and the second support shaft are both fixedly mounted on the upper portion of the vertical plate, and the vertical plate is provided with a pressure cover above the first support shaft and the second support shaft.
[0015] Preferably, the steering wheel assembly includes a seat plate, which is fixedly connected to the rotating frame, and a steering wheel is rotatably mounted on the top of the seat plate and the same side of the top of the swing arm, and the steering wheel and the tape unwinding guide wheel mechanism are on the same side.
[0016] Preferably, the end of the tension band is fixedly connected to the swing arm via a tension band clamp, and the bottom of the swing arm is rotationally connected to the rotating frame via a swing arm rotating shaft.
[0017] Preferably, the tape unwinding guide wheel mechanism includes a guide wheel bracket, a tape unwinding guide wheel is rotatably installed inside the guide wheel bracket, and limit wheels are rotatably installed on both sides above the tape unwinding guide wheel, and the bottom of the guide wheel bracket is connected to the cross plate through a connecting rod.
[0018] Preferably, one end of the horizontal plate is connected to a moving seat, a helical gear is rotatably installed inside the moving seat, one side of the horizontal plate is rotatably connected to a worm, the outside of the worm abuts against the helical gear, and the bottom of the connecting rod is fixedly installed inside the helical gear.
[0019] Preferably, the end of the movable seat is connected to a fixed seat, the fixed seat is fixedly connected to the rotating frame body, and a slide groove is arranged through the inside of the fixed seat, and the slide groove is arranged along the length direction of the rotating frame body, and both ends of the bottom of the movable seat are connected to the fixed seat through bolts and nut rods, and the bolts and nut rods pass through the slide groove and are connected to the fixed seat.
[0020] Preferably, a brake caliper is installed on one side of the vertical plate close to the brake disc through a force-bearing frame, the brake caliper is rotatably mounted on the force-bearing frame, a cylinder is installed on one side of the brake caliper, and one end of the cylinder abuts against an inner side of the brake caliper.
[0021] Preferably, the specific steps of using the high-speed steel strip armoring machine include:
[0022] Step 1: The cable core to be armored passes through the top two ends of the base, the first support shaft, the second support shaft and the rotating frame, and one end of the steel belt inside the belt drum is connected to the outside of the cable core; during the armoring process, the external machinery pulls the cable core to move horizontally to one end, and the driving motor drives the rotating frame to rotate; the steel belt is wound around the outside of the cable core as the rotating frame rotates;
[0023] Step 2: If the tension of the steel belt needs to be changed during the armoring process, the adjusting screw is turned to move in the horizontal direction, thereby driving the swing arm to rotate around the swing arm shaft at the bottom; the swing arm rotates to the side away from the spring bracket, driving the upper steering wheel away from the spring bracket, increasing the tension of the steel belt; the swing arm rotates to the side of the spring bracket, driving the upper steering wheel close to the spring bracket, reducing the tension of the steel belt; after the adjusting screw is turned and moved, the compression amount of the tension spring outside the adjusting screw changes, thereby adjusting the tension tightness of the tension belt, thereby adjusting the tension of the steel belt;
[0024] Step 3: If you want to change the wrapping angle of the steel belt during the armoring process, turn the worm on one side of the cross plate to rotate, and the worm drives the internal bevel gear to rotate, and then drives the connecting rod to rotate, thereby driving the upper guide wheel bracket and the tape unwinding guide wheel to rotate and change the angle; the angle between the tape unwinding guide wheel and the cable core is changed, and the wrapping angle between the steel belt and the cable core is changed; if you want to change the wrapping position of the steel belt, loosen the bolts and nuts at both ends of the moving seat, and push the moving seat to move along the slide groove on one side of the fixed seat, thereby driving the guide wheel bracket and the tape unwinding guide wheel on the fixed seat to change their positions, thereby changing the wrapping position between the steel belt and the cable core.
[0025] Beneficial effects of the present invention:
[0026] 1. By installing a tension control device on the outside of the rotating frame, the tension of the steel belt can be changed during the armoring process. Turn the adjusting screw to move in the horizontal direction, thereby driving the swing arm to rotate around the swing arm shaft at the bottom. The swing arm rotates to the side away from the spring bracket, driving the upper steering wheel away from the spring bracket, thereby increasing the tension of the steel belt; the swing arm rotates to the side of the spring bracket, driving the upper steering wheel close to the spring bracket, thereby reducing the tension of the steel belt. After the adjusting screw is turned to move, the compression amount of the tension spring outside the adjusting screw changes, and then the tension tightness of the tension belt is adjusted, so that the tension of the steel belt is adjusted. The tension of the steel belt can be adjusted by turning the adjusting screw. The tension of the steel belt in the armor is constant, making the tension adjustment of the steel belt convenient and fast, simple to operate, and high work efficiency.
[0027] 2. By installing a tape unwinding guide wheel mechanism on the outside of the rotating frame, if the wrapping angle and wrapping position of the steel belt are to be changed during the armoring process, the angle between the tape unwinding guide wheel and the cable core and the horizontal position of the tape unwinding guide wheel on the fixed seat can be adjusted. When changing the wrapping angle, the worm on one side of the horizontal plate is rotated, and the worm drives the internal bevel gear to rotate, and then drives the connecting rod to rotate, thereby driving the upper guide wheel bracket and the tape unwinding guide wheel to rotate and change the angle. The angle between the tape unwinding guide wheel and the cable core is changed, and the wrapping angle between the steel belt and the cable core is changed. When changing the wrapping position, loosen the bolts and nuts at both ends of the moving seat, push the moving seat to move along the slide groove on one side of the fixed seat, and then drive the guide wheel bracket and the tape unwinding guide wheel on the fixed seat to change their positions, so that the wrapping position between the steel belt and the cable core is changed. The angle and position of the tape wrapping can be adjusted by twisting the worm and the bolt and nut rod. The adjustment is convenient and quick, and the adjustment accuracy is high. The angle and position of the tape wrapping are more accurate, and the wrapping effect is better.
[0028] 3. By connecting the brake disc and the mounting frame as one, when the armoring stops, the drive motor stops rotating, the brake caliper contacts the brake disc, and the friction of the brake disc is increased, so that the rotating frame can stop rotating faster. The brake disc and the rotating frame are connected as one, and the braking effect is better. The rotating frame is welded with an integral rectangular steel plate, and both ends of the rotating frame are fixed with support shafts, so that the strength and stability of the rotating frame are improved and can adapt to higher speeds. The speed can be increased from 300r / min to 450r / min, and the working efficiency of the armoring is greatly improved. The overall equipment is not easy to be damaged and has good safety performance. BRIEF DESCRIPTION OF THE DRAWINGS
[0029] In order to facilitate understanding by those skilled in the art, the present invention is further described below with reference to the accompanying drawings.
[0030] Figure 1 It is a schematic diagram of the overall structure of the present invention.
[0031] Figure 2 For the present invention Figure 1 Side view of.
[0032] Figure 3 It is a schematic diagram of the installation structure of the rotating frame and the supporting shaft of the present invention.
[0033] Figure 4 For the present invention Figure 1 Top view of the .
[0034] Figure 5 It is a schematic structural diagram of the tension control device of the present invention.
[0035] Figure 6 For the present invention Figure 5 AA cross-section diagram.
[0036] Figure 7 It is a structural schematic diagram of the tape unwinding guide wheel mechanism of the present invention.
[0037] Figure 8 For the present invention Figure 7 BB cross-section diagram.
[0038] Fig. 9 For the present invention Figure 1 A is a schematic diagram of the enlarged structure of the details.
[0039] In the figure: 1. base; 2. driving motor; 3. unwinding guide wheel mechanism; 4. rotating frame; 5. seat plate; 6. belt reel; 7. tension control device; 8. transmission synchronous belt; 9. first support shaft; 10. second support shaft; 11. bearing; 12. brake disc; 13. pressure cover; 14. swing arm; 15. adjusting screw rod; 16. tension spring; 17. spring bracket; 18. steering wheel; 19. steel belt; 20. tension disc; 21. tension belt fixed shaft; 22. limiting wheel; 23. unwinding guide wheel; 24. worm; 25. moving seat; 26. fixed seat; 27. bolt and nut rod; 28. bevel gear; 29. guide wheel bracket; 30. tension belt; 31. cross plate; 32. connecting rod; 33. slide groove; 34. cylinder; 35. brake caliper; 36. swing arm rotating shaft. DETAILED DESCRIPTION
[0040] The technical solution of the present invention will be clearly and completely described below in conjunction with the embodiments. Obviously, the described embodiments are only part of the embodiments of the present invention, rather than all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.
[0041] See also Figure 1-9As shown, a half-cut high-speed steel strip armoring machine includes a rotating frame body 4, which is rotatably installed above a base 1, and vertical plates are vertically installed at both ends of the top of the base 1. The two ends of the rotating frame body 4 are respectively connected to the vertical plates through a first support shaft 9 and a second support shaft 10, and the two ends of the rotating frame body 4 are rotatably connected to the first support shaft 9 and the second support shaft 10 through bearings 11. A brake disc 12 is fixedly connected axially between one end of the rotating frame body 4 and the first support shaft 9, and the rotating frame body 4 and the brake disc 12 are integrally arranged;
[0042] The reels 6 are rotatably mounted on both sides of one end of the rotating frame 4 close to the first support shaft 9, and the tension control devices 7 are mounted on both sides of one end of the rotating frame 4 close to the first support shaft 9, and the tape unwinding guide wheel mechanism 3 is mounted on both sides of the other end of the rotating frame 4, and the two sides of the rotating frame 4 close to one end of the tape unwinding guide wheel mechanism 3 are connected to the steering wheel assembly, and the steering wheel assembly and the tension control device 7 on the same side are arranged on the same side of the tape unwinding guide wheel mechanism 3, and the tension control devices 7 on both sides are respectively mounted above and below one end of the rotating frame 4;
[0043] The tension control device 7 includes a tension disk 20, a tension belt 30 and a swing arm 14. The swing arm 14 is rotatably installed on the side of one end of the rotating frame 4 close to the brake disc 12. One end of the tension belt 30 is connected to the lower side of the swing arm 14, and the other end bypasses the tension disk 20 and is connected to the tension belt fixed shaft 21. The tension belt fixed shaft 21 is connected to the rotating frame 4. The rotating frame 4 is connected with a spring bracket 17 above the tension disk 20. The spring bracket 17 is connected to the middle part of the swing arm 14 with an adjusting screw rod 15. The outside of the adjusting screw rod 15 is covered with a tension spring 16. A connector is installed at one end of the adjusting screw rod 15. The other end of the connector is rotatably connected to the swing arm 14. The bottom end of the swing arm 14 is rotatably connected to the rotating frame 4.
[0044] A driving motor 2 is installed at one end of the top of the base 1 close to the brake disc 12. The output end of the driving motor 2 is connected to one end of the rotating frame 4 through a transmission timing belt 8. The driving motor 2 can drive the rotating frame 4 to rotate through the transmission timing belt 8.
[0045] The first support shaft 9 and the second support shaft 10 are both fixedly mounted on the upper portion of the vertical plate, and a pressure cover 13 is mounted on the vertical plate above the first support shaft 9 and the second support shaft 10 .
[0046] The steering wheel assembly includes a seat plate 5, which is fixedly connected to the rotating frame 4, and a steering wheel 18 is rotatably installed on the same side of the top of the seat plate 5 and the top of the swing arm 14. The steering wheel 18 is on the same side as the tape unwinding guide wheel mechanism 3. After the steel belt 19 comes out from the inside of the tape reel 6, it bypasses from the sides of the two steering wheels 18 and enters the inside of the tape unwinding guide wheel mechanism 3 after its direction is changed.
[0047] The end of the tension belt 30 is fixedly connected to the swing arm 14 via a tension belt clamp, and the bottom of the swing arm 14 is rotatably connected to the rotating frame 4 via a swing arm shaft 36. The tension belt clamp facilitates the fixed connection of the tension belt 30 and the swing arm 14, and the bottom of the swing arm 14 can rotate on one side of the rotating frame 4, thereby driving the upper steering wheel 18 to move.
[0048] The unwinding guide wheel mechanism 3 includes a guide wheel bracket 29, inside which the unwinding guide wheel 23 is rotatably installed, and the guide wheel bracket 29 is rotatably installed with limit wheels 22 on both sides above the unwinding guide wheel 23, and the bottom of the guide wheel bracket 29 is connected to the cross plate 31 through a connecting rod 32.
[0049] One end of the horizontal plate 31 is connected to a moving seat 25, and a bevel gear 28 is rotatably installed inside the moving seat 25. One side of the horizontal plate 31 is rotatably connected to a worm 24, and the outside of the worm 24 abuts against the bevel gear 28. The bottom of the connecting rod 32 is fixedly installed inside the bevel gear 28. The worm 24 on one side of the horizontal plate 31 is rotated, and the worm 24 drives the internal bevel gear 28 to rotate, and then drives the connecting rod 32 to rotate, thereby driving the upper guide wheel bracket 29 and the tape unwinding guide wheel 23 to rotate and change the angle.
[0050] The end of the movable seat 25 is connected to the fixed seat 26, and the fixed seat 26 is fixedly connected to the rotating frame body 4, and a slide groove 33 is arranged inside the fixed seat 26, and the slide groove 33 is arranged along the length direction of the rotating frame body 4. The two ends of the bottom of the movable seat 25 are connected to the fixed seat 26 through bolts and nut rods 27, and the bolts and nut rods 27 pass through the slide groove 33 and are connected to the fixed seat 26. Loosening the bolts and nut rods 27 at both ends of the movable seat 25 can push the movable seat 25 to move along the slide groove 33 on one side of the fixed seat 26, thereby driving the guide wheel bracket 29 and the tape unwinding guide wheel 23 to change their positions on the fixed seat 26, so that the tape wrapping position between the steel belt 19 and the cable core is changed.
[0051] A brake caliper 35 is installed on one side of the vertical plate close to the brake disc 12 through a force-bearing frame. The brake caliper 35 is rotatably installed with the force-bearing frame. A cylinder 34 is installed on one side of the brake caliper 35. One end of the cylinder 34 abuts against one side of the inside of the brake caliper 35. The extension of the cylinder 34 can push one side of the brake caliper 35. The brake caliper 35 rotates inside the force-bearing frame and abuts against the brake disc 12, thereby increasing the friction of the brake disc 12, thereby allowing the rotating frame body 4 to stop rotating quickly.
[0052] The specific steps of using this high-speed steel strip armoring machine include:
[0053] Step 1: The cable core to be armored passes through the top two ends of the base 1, the first support shaft 9, the second support shaft 10 and the rotating frame 4, and one end of the steel belt 19 inside the belt drum 6 is connected to the outside of the cable core; during the armoring process, the external machinery pulls the cable core to move horizontally to one end, and the driving motor 2 drives the rotating frame 4 to rotate; the steel belt 19 is wound around the outside of the cable core as the rotating frame 4 rotates;
[0054] Step 2: If the tension of the steel belt 19 is to be changed during the armoring process, the adjusting screw 15 is twisted to move in the horizontal direction, thereby driving the swing arm 14 to rotate around the swing arm shaft 36 at the bottom; the swing arm 14 rotates to the side away from the spring bracket 17, driving the upper steering wheel 18 away from the spring bracket 17, thereby increasing the tension of the steel belt 19; the swing arm 14 rotates to the side of the spring bracket 17, driving the upper steering wheel 18 close to the spring bracket 17, thereby reducing the tension of the steel belt 19; after the adjusting screw 15 is twisted and moved, the compression amount of the tension spring 16 outside the adjusting screw 15 changes, thereby adjusting the tension tightness of the tension belt 30, thereby adjusting the tension of the steel belt 19;
[0055] Step 3: If the wrapping angle of the steel belt 19 needs to be changed during the armoring process, the worm 24 on one side of the cross plate 31 is rotated, and the worm 24 drives the internal bevel gear 28 to rotate, and then drives the connecting rod 32 to rotate, thereby driving the upper guide wheel bracket 29 and the unwinding guide wheel 23 to rotate and change the angle; the angle between the unwinding guide wheel 23 and the cable core is changed, and the wrapping angle between the steel belt 19 and the cable core is changed; if the wrapping position of the steel belt 19 needs to be changed, loosen the bolt and nut rods 27 at both ends of the movable seat 25, and push the movable seat 25 to move along the slide groove 33 on one side of the fixed seat 26, thereby driving the guide wheel bracket 29 and the unwinding guide wheel 23 on the fixed seat 26 to change their positions, thereby changing the wrapping position between the steel belt 19 and the cable core.
[0056] When the present invention is in use, the cable core to be armored is passed through the top two ends of the base 1, the first support shaft 9, the second support shaft 10 and the rotating frame 4, and one end of the steel belt 19 inside the belt reel 6 is connected to the outside of the cable core. During the armoring process, the external machinery pulls the cable core to move horizontally to one end, and the driving motor 2 drives the rotating frame 4 to rotate through the transmission synchronous belt 8. The steel belt 19 is wound around the outside of the cable core as the rotating frame 4 rotates, and the cable core moves evenly horizontally, so that the steel belt 19 is evenly wound around the outside of the cable core;
[0057] During the movement of the steel belt 19 from the belt drum 6 to the cable core, it passes through the tension control device 7, the steering wheel 18 and the unwinding guide wheel mechanism 3 in sequence. The steel belt 19 passes through the upper part of the steering wheel 18 on the side of the swing arm 14 and the seat plate 5 and enters the interior of the unwinding guide wheel mechanism 3, and is connected to the cable core after being guided by the unwinding guide wheel 23.
[0058] If the tension of the steel belt 19 is to be changed during the armoring process, the adjusting screw 15 is turned to move in the horizontal direction, thereby driving the swing arm 14 to rotate around the swing arm shaft 36 at the bottom. The swing arm 14 rotates to the side away from the spring bracket 17, driving the upper steering wheel 18 away from the spring bracket 17, thereby increasing the tension of the steel belt 19; the swing arm 14 rotates to the side of the spring bracket 17, driving the upper steering wheel 18 close to the spring bracket 17, thereby reducing the tension of the steel belt 19. After the adjusting screw 15 is turned to move, the compression amount of the tension spring 16 outside the adjusting screw 15 changes, and then the tension tightness of the tension belt 30 is adjusted, so that the tension of the steel belt 19 is adjusted. The tension of the steel belt 19 can be adjusted by turning the adjusting screw 15, and the tension of the steel belt 19 in the armor is constant, so that the tension adjustment of the steel belt 19 is convenient and fast, simple to operate, and high work efficiency.
[0059] If the wrapping angle and wrapping position of the steel belt 19 are to be changed during the armoring process, the angle between the unwinding guide wheel 23 and the cable core and the horizontal position of the unwinding guide wheel 23 on the fixed seat 26 can be adjusted. When changing the wrapping angle, the worm 24 on one side of the cross plate 31 is rotated, and the worm 24 drives the internal bevel gear 28 to rotate, and then drives the connecting rod 32 to rotate, thereby driving the upper guide wheel bracket 29 and the unwinding guide wheel 23 to rotate and change the angle. The angle between the unwinding guide wheel 23 and the cable core is changed, and the wrapping angle between the steel belt 19 and the cable core is changed. When changing the wrapping position, loosen the bolt nut rod 27 at both ends of the moving seat 25, push the moving seat 25 to move along the slide groove 33 on one side of the fixed seat 26, and then drive the guide wheel bracket 29 and the unwinding guide wheel 23 on the fixed seat 26 to change their positions, so that the wrapping position between the steel belt 19 and the cable core is changed. The angle and position of the wrapping tape can be adjusted by twisting the worm 24 and the bolt nut rod 27. The adjustment is convenient and quick, and the adjustment accuracy is high. The angle and position of the wrapping tape are more accurate, and the wrapping tape effect is better.
[0060] When the armoring is stopped, the driving motor 2 stops rotating, and the cylinder 34 runs, pushing the brake calipers 35 on both sides to abut against the brake disc 12, thereby increasing the friction of the brake disc 12, so that the rotating frame 4 can stop rotating faster. The brake disc 12 is connected to the rotating frame 4 as a whole, and the braking effect is better. The rotating frame 4 is welded with an integral rectangular steel plate, and both ends of the rotating frame 4 are fixed with support shafts, so that the strength and stability of the rotating frame 4 are improved, and it can adapt to higher rotation speeds. The rotation speed can be increased from 300r / min to 450r / min, and the working efficiency of the armoring is greatly improved. The overall equipment is not easy to be damaged and has good safety performance.
[0061] The preferred embodiments of the present invention disclosed above are only used to help illustrate the present invention. The preferred embodiments do not describe all the details in detail, nor do they limit the invention to the specific implementation methods described. Obviously, many modifications and changes can be made according to the content of this specification. This specification selects and specifically describes these embodiments in order to better explain the principles and practical applications of the present invention, so that those skilled in the art can understand and use the present invention well. The present invention is limited only by the claims and their full scope and equivalents.
Claims
1. A half-cut high-speed steel strip armoring machine, characterized in that: The invention comprises a rotating frame body (4), wherein the rotating frame body (4) is rotatably mounted above a base (1), vertical plates are vertically mounted at both ends of the top of the base (1), the two ends of the rotating frame body (4) are respectively connected to the vertical plates via a first support shaft (9) and a second support shaft (10), the two ends of the rotating frame body (4) are rotatably connected to the first support shaft (9) and the second support shaft (10) via bearings (11), a brake disc (12) is axially fixedly connected between one end of the rotating frame body (4) and the first support shaft (9), and the rotating frame body (4) and the brake disc (12) are integrally arranged; The rotating frame (4) has reels (6) rotatably mounted on both sides of one end close to the first support shaft (9), and tension control devices (7) are mounted on both sides of one end close to the first support shaft (9), and tape unwinding guide wheel mechanisms (3) are mounted on both sides of the other end of the rotating frame (4), and both sides of the rotating frame (4) are connected to one end close to the tape unwinding guide wheel mechanisms (3), and the steering wheel assemblies and tension control devices (7) on the same side are arranged on the same side of the tape unwinding guide wheel mechanism (3), and the tension control devices (7) on both sides are mounted above and below one end of the rotating frame (4), respectively; The tension control device (7) comprises a tension disk (20), a tension belt (30) and a swing arm (14), wherein the swing arm (14) is rotatably mounted on a side surface of a rotating frame (4) near one end of the brake disc (12), one end of the tension belt (30) is connected to a lower side of the swing arm (14), and the other end of the tension belt (30) is connected to a tension belt fixed shaft (21) bypassing the tension disk (20), the tension belt fixed shaft (21) is connected to the rotating frame (4), and the rotating frame (4) is connected to a spring bracket (17) above the tension disk (20), the spring bracket (17) is connected to an adjusting screw rod (15) in the middle of the swing arm (14), and a tension spring (16) is sleeved on the outside of the adjusting screw rod (15), one end of the adjusting screw rod (15) is mounted with a connector, and the other end of the connector is rotatably connected to the swing arm (14), and the bottom end of the swing arm (14) is rotatably connected to the rotating frame (4); The steering wheel assembly comprises a seat plate (5), the seat plate (5) is fixedly connected to the rotating frame (4), and a steering wheel (18) is rotatably mounted on the same side of the top of the seat plate (5) and the top of the swing arm (14), and the steering wheel (18) and the tape unwinding guide wheel mechanism (3) are on the same side; The end of the tension band (30) is fixedly connected to the swing arm (14) via a tension band clamp, and the bottom of the swing arm (14) is rotationally connected to the rotating frame (4) via a swing arm rotating shaft (36); The tape unwinding guide wheel mechanism (3) comprises a guide wheel bracket (29), a tape unwinding guide wheel (23) is rotatably mounted inside the guide wheel bracket (29), and limit wheels (22) are rotatably mounted on both sides above the tape unwinding guide wheel (23), and the bottom of the guide wheel bracket (29) is connected to the horizontal plate (31) via a connecting rod (32); One end of the transverse plate (31) is connected to a movable seat (25), a bevel gear (28) is rotatably mounted inside the movable seat (25), one side of the transverse plate (31) is rotatably connected to a worm (24), the outside of the worm (24) is in contact with the bevel gear (28), and the bottom of the connecting rod (32) is fixedly mounted inside the bevel gear (28); The end of the movable seat (25) is connected to a fixed seat (26), the fixed seat (26) is fixedly connected to the rotating frame body (4), and a slide groove (33) is provided inside the fixed seat (26), and the slide groove (33) is provided along the length direction of the rotating frame body (4), and both ends of the bottom of the movable seat (25) are connected to the fixed seat (26) through bolts and nut rods (27), and the bolts and nut rods (27) pass through the slide groove (33) and are connected to the fixed seat (26).
2. A half-cut high-speed steel strip armoring machine according to claim 1, characterized in that: A driving motor (2) is installed at one end of the top of the base (1) close to the brake disc (12), and the output end of the driving motor (2) is connected to one end of the rotating frame (4) via a transmission synchronous belt (8).
3. A half-cut high-speed steel strip armoring machine according to claim 1, characterized in that: The first support shaft (9) and the second support shaft (10) are both fixedly mounted on the upper part of the vertical plate, and the vertical plate is provided with a pressure cover (13) above the first support shaft (9) and the second support shaft (10).
4. A half-cut high-speed steel strip armoring machine according to claim 1, characterized in that: A brake caliper (35) is mounted on one side of the vertical plate close to the brake disc (12) via a force-bearing frame. The brake caliper (35) is rotatably mounted on the force-bearing frame. A cylinder (34) is mounted on one side of the brake caliper (35). One end of the cylinder (34) abuts against one side of the interior of the brake caliper (35).
5. The half-cut high-speed steel strip armoring machine according to claim 1, characterized in that: The specific steps of using this high-speed steel strip armoring machine include: Step 1: The cable core to be armored passes through the top two ends of the base (1) and the first support shaft (9), the second support shaft (10) and the rotating frame (4), and one end of the steel belt (19) inside the belt reel (6) is connected to the outside of the cable core; during the armoring process, the external machinery pulls the cable core to move horizontally toward one end, and the driving motor (2) drives the rotating frame (4) to rotate; the steel belt (19) is wound around the outside of the cable core as the rotating frame (4) rotates; Step 2: If the tension of the steel belt (19) is to be changed during the armoring process, the adjusting screw (15) is turned to move in the horizontal direction, thereby driving the swing arm (14) to rotate around the swing arm shaft (36) at the bottom; the swing arm (14) rotates to the side away from the spring bracket (17), driving the upper steering wheel (18) away from the spring bracket (17), thereby increasing the tension of the steel belt (19); the swing arm (14) rotates to the side of the spring bracket (17), driving the upper steering wheel (18) close to the spring bracket (17), thereby reducing the tension of the steel belt (19); after the adjusting screw (15) is turned and moved, the compression amount of the tension spring (16) outside the adjusting screw (15) is changed, thereby adjusting the tension tightness of the tension belt (30), thereby adjusting the tension of the steel belt (19); Step 3: If the wrapping angle of the steel belt (19) is to be changed during the armoring process, the worm (24) on one side of the cross plate (31) is rotated, and the worm (24) drives the internal bevel gear (28) to rotate, thereby driving the connecting rod (32) to rotate, thereby driving the upper guide wheel bracket (29) and the unwinding guide wheel (23) to rotate and change the angle; the angle between the unwinding guide wheel (23) and the cable core is changed, and the wrapping angle between the steel belt (19) and the cable core is changed; if the wrapping position of the steel belt (19) is to be changed, the bolt nut rod (27) at both ends of the movable seat (25) is loosened, and the movable seat (25) is pushed to move along the slide groove (33) on one side of the fixed seat (26), thereby driving the guide wheel bracket (29) and the unwinding guide wheel (23) on the fixed seat (26) to change their positions, thereby changing the wrapping position between the steel belt (19) and the cable core.
Citation Information
Patent Citations
Semi-cutting type high-speed steel belt armoring machine
CN210640066U