Magnetic block magnetizing and sorting machine
By designing a magnetic block magnetic sorting machine, the problems of low sorting efficiency and high leakage detection rate in the existing technology are solved, and the consistency of magnetic block magnetic charging, transportation, detection and sorting are achieved, production efficiency is improved and the quality of magnetic blocks is guaranteed.
Patent Information
- Application Number
- CN201911133761.3
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2019-11-19
- Publication Date
- 2025-04-29
- Estimated Expiration
- 2039-11-19
AI Technical Summary
The existing magnetic block sorting device has low efficiency and high leakage detection rate. It is difficult to debug the magnetic block transportation and sorting process, which can easily damage the magnetic block and occupy a large space.
A magnetic block magnetic sorting integrated machine is designed, including a magnetic position, a conveying device, a magnetic flux sensor, a sorting position and a sorting device. The magnetic block is transported by a linear robot, the vibration disk transport base, the magnetic flux sensor detects the magnetic flux, the rotating robot sorts according to the magnetic flux, and vertically stacks the magnetic blocks by lifting the cylinder.
The coherence of magnetic charging, transportation, inspection and sorting of magnetic blocks is achieved, production efficiency is improved, the quality and safety of magnetic blocks is ensured, space is saved, and the debugging process is simplified.
Smart Images

Figure CN110711714B_ABST
Abstract
Description
Technical Field
[0001] The invention relates to a magnetizing device, in particular to a magnetic block magnetizing and sorting integrated machine. Background Art
[0002] After the magnetic blocks are processed, their magnetic flux needs to be detected and sorted and placed. The sorting devices in the prior art usually directly push the magnetic blocks on the conveyor line or manually screen and place qualified and unqualified products. This is inefficient, has a high missed detection rate, and the detection quality cannot be guaranteed. In addition, the sorting devices in the prior art usually set standard intervals to sort out qualified and unqualified products, but the magnetic blocks in the qualified products still have differences in magnetic flux size, which need to be sorted and placed. In addition, the magnetic block transportation and sorting process in the prior art is difficult to debug, and it is easy to cause damage to the surface of the magnetic blocks. The sorting and placement of the magnetic blocks takes up a lot of space. Summary of the invention
[0003] In view of the shortcomings and defects of the existing technology, a magnetic block magnetizing and sorting integrated machine is provided to sort the magnetic blocks according to the size of the magnetic flux of the magnetic blocks, and the magnetic block sorting is stable and reliable, and easy to debug.
[0004] The above technical objectives of the present invention are achieved through the following technical solutions: a magnetic block magnetizing and sorting integrated machine, including a frame, the frame is provided with a magnetizing position, a conveying device, a magnetic flux sensor arranged above the conveying device, a sorting position and a sorting device arranged at the end of the conveying device, a linear manipulator for transferring the magnetic block to the conveying device is arranged above the magnetizing position, the magnetic flux sensor is connected to the sorting device, the conveying device includes a conveying line and a vibrating disk arranged on one side of the conveying line, a plurality of bases for carrying the magnetic block are arranged in the vibrating disk, the outlet of the vibrating disk is arranged in parallel with the end of the conveying line, and a driving cylinder group and a driving cylinder connected to the driving cylinder group are arranged on both sides of the conveying device for pushing the base and the magnetic block to the sorting position in sequence. The positioning component cooperates with the cylinder group, the sorting device includes a rotating manipulator arranged below the sorting position, a plurality of storage bins spaced apart on the outer circumference of the rotating manipulator and a lifting cylinder arranged at the bottom of the storage bin, support plates and limit plates for keeping the support plates horizontal are hinged on both sides of the cavity wall of the storage bin, the support plates are spaced apart vertically, the rotating manipulator includes a rotating arm, a telescopic cylinder arranged on the rotating arm and a supporting arm arranged on the driving end of the telescopic cylinder, the upper end of the supporting arm is provided with a mounting groove for the base to be placed in, the bottom of the mounting groove is provided with a through groove for the lifting cylinder to extend out, the rotating manipulator classifies and transports the magnetic blocks to the bottom of the storage bin according to the magnetic flux, the lifting cylinder extends out and stacks the magnetic blocks vertically in the storage bin.
[0005] The advantages of the present invention are that the magnetization, transportation, detection and sorting of the magnetic blocks are carried out continuously, which improves the production efficiency. At the sorting station, after the base is in place at the outlet of the vibration plate through the positioning component, the second cylinder first pushes the base into the installation groove of the rotating manipulator, and the first cylinder pushes the magnetic block into the base from the side. The magnetic block and the base are successively sleeved in the installation groove, so that the transportation of the magnetic block and the base is in a relatively stable state, and the magnetic block is embedded in the base to avoid collision and damage with other objects during the sorting process of the magnetic block, thereby ensuring the quality of the magnetic block; the rotating manipulator classifies the magnetic blocks and transports them to the bottom of the storage bin according to the magnetic flux. Under the condition of ensuring that they are qualified, the magnetic blocks are further sorted to reduce the influence of the deviation of the magnetic flux of the magnetic blocks in actual application, so that the quality of the magnetic blocks is further guaranteed; the magnetic blocks are vertically stacked by the lifting cylinder, which saves the space occupied by the magnetic blocks, and there is a base between two adjacent magnetic blocks, so that the magnetic blocks are in a relatively stable state and will not collide due to the attraction between them.
[0006] Furthermore, the driving cylinder group includes a first cylinder and a second cylinder which are arranged opposite to each other, and the driving ends of the first cylinder and the second cylinder are arranged toward the sorting position. The first cylinder is arranged on the outside of the end of the conveying line, and the second cylinder is arranged on the outside of the vibration plate outlet. Through the above improvements, during debugging, it is only necessary to adjust the relative angle of the first cylinder corresponding to the magnetic block and the relative angle of the second cylinder corresponding to the base, which is convenient for debugging.
[0007] Furthermore, the positioning assembly includes an upper magnetic block baffle plate arranged above the conveying line and a rear magnetic block baffle plate arranged at the end of the conveying line. The driving end of the first cylinder moves between the upper magnetic block baffle plate and the rear magnetic block baffle plate. Through the above improvements, the setting of the upper magnetic block baffle plate can prevent the magnetic block from moving up and down during the pushing process; the magnetic block stops after reaching the rear magnetic block baffle plate, which plays a role in positioning and limiting the transportation of the magnetic block, thereby improving the accuracy of the linkage with the first cylinder.
[0008] Furthermore, the positioning assembly also includes two base baffles arranged between the outlet of the vibration plate and the second cylinder, the two base baffles constitute a slide for the base to slide, and a base pressure plate is provided at the upper end of the slide, one of the upper base baffles is adjustable. Through the above improvements, the base pressure plate reduces the up and down movement of the base during transportation, and the adjustable setting of one of the upper base baffles enables the conveying device to adapt to bases of different sizes, thereby increasing adaptability.
[0009] Furthermore, a limit block is provided at the outlet end of the vibration plate, and a sensor for detecting the base is in place is provided on the limit block. Through the above improvements, the base stops after reaching the limit block, which plays a role in positioning and limiting the conveying of the base. The sensor detects that the base is in place, which improves the accuracy of linkage with the second cylinder.
[0010] Furthermore, the conveying device also includes two aligning frames arranged on both sides of the conveying line, the inner side of the aligning frames is provided with a guide slope and a conveying surface, the conveying surface is in contact with the side of the magnetic block, and the magnetic flux sensor is arranged above the end of the guide slope. Through the above improvements, the magnetic block is transported to the conveying line after magnetization, corrected by the guide slope and enters the conveying surface, so that the magnetic block is in a relatively aligning state when it arrives at the sorting position.
[0011] Furthermore, the vibration plate includes a ring for transporting the base, a width-adjustable baffle is provided inside the ring, and a height-adjustable pressure strip is provided outside the ring, and the pressure strip is pressed on the base. Through the above improvements, the width and height can be adjusted relative to the ring, improving the adaptability to bases of different specifications.
[0012] Furthermore, the pressure strip is provided with a plurality of first ears arranged vertically at intervals, and the stop bar is provided with a plurality of second ears arranged radially at intervals, and the first ears and the second ears are provided with adjustment holes arranged in the same direction therewith. Through the above improvements, the first ears and the second ears are arranged on the pressure strip and the stop bar, and can be debugged at multiple nodes, making the adjustment process more stable and reliable, and ensuring that the relative end faces of the corresponding bases in the vibration plate remain parallel.
[0013] Furthermore, the rotary manipulator is connected to a processor, the processor is electrically connected to the magnetic flux sensor, and the processor is used to determine and control the rotary manipulator to extend toward the storage bin corresponding to the magnetic block. Through the above improvements, the processor determines the storage bin corresponding to the current magnetic block and controls the rotary manipulator to rotate to a corresponding angle.
[0014] The process of the magnetic block magnetizing and sorting integrated machine includes the following steps:
[0015] a. After the magnet is magnetized at the magnetizing position, the linear manipulator transfers the magnet to the conveyor line. At the same time, the vibration plate transports the base toward the sorting port;
[0016] b. The magnetic block passes through the magnetic flux sensor, and the magnetic flux sensor sends the magnetic flux of each magnetic block to the processor in sequence;
[0017] c. The rotating manipulator extends to the bottom of the sorting position, the first cylinder pushes the base to cooperate with the mounting groove, and the second cylinder pushes the magnetic block to cooperate with the base;
[0018] d. The rotating manipulator is retracted, and the processor determines and controls the rotating manipulator to align with the corresponding storage bin according to the measured magnetic flux;
[0019] e. The rotating manipulator extends to the bottom of the storage bin, and the lifting cylinder extends to stack the magnetic blocks in the storage bin;
[0020] f. The rotating manipulator is retracted and aligned with the sorting position;
[0021] g. Return to step c until the magnetic blocks are sorted. BRIEF DESCRIPTION OF THE DRAWINGS
[0022] Figure 1 It is the overall arrangement diagram of the present invention;
[0023] Figure 2 It is a schematic diagram of the local structure of the present invention;
[0024] Figure 3 It is a schematic diagram of the structure of the baffle and the pressure strip of the present invention;
[0025] Figure 4 It is a cross-sectional schematic diagram of the lifting cylinder of the present invention;
[0026] Figure 5 It is a structural schematic diagram of the rotary manipulator of the present invention;
[0027] Figure 6 It is a schematic diagram of the structure of the conveying device and the positioning assembly of the present invention;
[0028] Figure 7 It is a schematic diagram of the cooperation of the base, magnetic block and rotating manipulator of the present invention;
[0029] In the figure: 1, magnetizing position; 2, conveying device; 2.1, conveying line; 2.2, vibrating plate; 2.3, straightening frame; 2.4, stop bar; 2.5, pressure bar; 2.6, first lug; 2.7, second lug; 2.8, first adjustment hole; 2.9, second adjustment hole; 3, magnetic flux sensor; 4, sorting position; 5, linear manipulator; 6, base; 7, driving cylinder group; 7.1, first cylinder; 7. 2. Second cylinder; 8. Positioning assembly; 8.1. Upper magnetic block baffle; 8.2. Rear magnetic block baffle; 8.3. Base baffle; 8.4. Base pressure plate; 8.5. Limit block; 9. Rotating manipulator; 9.1. Rotating arm; 9.2. Telescopic cylinder; 9.3. Support arm; 9.4. Mounting slot; 9.5. Through slot; 10. Storage bin; 10.1. Support plate; 10.2. Limit plate; 11. Lifting cylinder; DETAILED DESCRIPTION
[0030] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.
[0031] It should be understood that although the terms upper, middle, lower, outer, inner, etc. appear in this document to describe various elements, these elements are not limited by these terms. These terms are only used to distinguish elements from each other for easy understanding, and are not used to define any direction or order limitation.
[0032] like Figure 1-7 As shown, the magnetic block magnetizing and sorting integrated machine includes a stacking position, a magnetizing position 1, a conveying device 2, a magnetic flux sensor 3 arranged above the conveying device 2, a sorting position 4 and a sorting device arranged at the end of the conveying device 2, the magnetic flux sensor 3 is electrically connected to the sorting device, the magnetic blocks are stacked on the stacking position, and a linear manipulator 5 is arranged outside the conveying device 2. The linear manipulator 5 is used to transfer the magnetic blocks from the stacking position to the magnetizing position 1 and the conveying device 2 in sequence. The linear manipulator 5 specifically refers to a manipulator that can move vertically to grab and release the magnetic blocks and transport the magnetic blocks in a linear direction;
[0033] The conveying device 2 comprises a conveying line 2.1 and a vibrating plate 2.2 arranged on one side of the conveying line 2.1. A plurality of bases 6 are placed in the vibrating plate 2.2. The bases 6 are provided with inner cavities for carrying magnetic blocks. During the sorting process, the magnetic blocks are placed in the bases 6. The outlet of the vibrating plate 2.2 is arranged in parallel with the end of the conveying line 2.1. A driving cylinder group 7 for pushing the bases 6 and the magnetic blocks to the sorting positions 4 in sequence and a positioning assembly 8 cooperating with the driving cylinder group 7 are arranged on both sides of the conveying device 2.
[0034] The sorting device includes a rotary manipulator 9, a plurality of storage bins 10 and a lifting cylinder 11 arranged at the bottom of the storage bins 10. The rotating shaft of the rotary manipulator 9 is arranged outside the conveying device 2. The storage bins 10 are arranged at intervals along the circumferential direction with the rotating shaft of the rotary manipulator 9 as the axis point, wherein support plates 10.1 and limit plates 10.2 for keeping the support plates 10.1 horizontal are hinged on both sides of the cavity wall of the storage bin 10. The rotary manipulator 9 includes a rotating arm 9.1, a telescopic cylinder 9.2 arranged on the rotating arm 9.1 and a supporting arm 9.3 arranged on the driving end of the telescopic cylinder 9.2. The upper end of the supporting arm 9.3 is provided with a mounting groove 9.4 for the base 6 to be placed in, and the bottom of the mounting groove 9.4 is provided with a through groove 9.5 for the lifting cylinder 11 to extend out. The telescopic cylinder 9.2 drives the supporting arm 9.3 to extend and is located directly below the sorting position 4.
[0035] Specifically, the driving cylinder group 7 includes a first cylinder 7.1 and a second cylinder 7.2 which are arranged opposite to each other. The driving ends of the first cylinder 7.1 and the second cylinder 7.2 are arranged toward the sorting position 4. The first cylinder 7.1 is arranged on the outside of the end of the conveying line 2.1, and the second cylinder 7.2 is arranged on the outside of the outlet of the vibration plate 2.2. During debugging, it is only necessary to adjust the relative angle of the first cylinder 7.1 corresponding to the magnetic block and the relative angle of the second cylinder 7.2 corresponding to the base 6 for easy debugging.
[0036] During operation, the magnetic blocks are transferred from the stacking position to the magnetizing position 1 and the conveying line 2.1 through the linear manipulator 5, and the magnetic flux sensor 3 sends the magnetic flux level of the magnetic blocks to the sorting device in turn. After the base 6 and the magnetic blocks are in place through the positioning component 8, the cylinder group 7 is driven to push the base 6 and the magnetic blocks into the supporting arm 9.3 in turn. The rotating manipulator 9 classifies and transfers the magnetic blocks to the bottom of the corresponding storage bin 10 according to the magnetic flux level. The lifting cylinder 11 extends and vertically stacks the base 6 carrying the magnetic blocks in the storage bin 10. The magnetization, transportation, and detection of the magnetic blocks are completed. The sorting is carried out continuously, which improves the production efficiency; the rotating manipulator 9 classifies the magnetic blocks according to the magnetic flux and transfers them to the bottom of the storage bin 10. When the magnetic blocks are qualified, the magnetic blocks are further sorted to reduce the influence of the deviation of the magnetic flux of the magnetic blocks in practical applications, so that the quality of the magnetic blocks is further guaranteed; a base 6 is placed between two adjacent magnetic blocks, so that the magnetic blocks are in a relatively stable state, will not collide due to the attraction between them, and are convenient to split; the magnetic blocks are stacked vertically in the storage bin 10, which saves the space occupied by the magnetic blocks.
[0037] Specifically, the positioning assembly 8 includes an upper magnetic block baffle 8.1 arranged above the conveying line 2.1 and a rear magnetic block baffle 8.2 arranged at the end of the conveying line 2.1. The driving end of the first cylinder 7.1 moves between the upper magnetic block baffle 8.1 and the rear magnetic block baffle. The upper magnetic block baffle 8.1 prevents the magnetic block from moving up and down during the pushing process. The magnetic block stops after reaching the rear magnetic block baffle, which plays a role in positioning and limiting the transportation of the magnetic block, thereby improving the accuracy of the linkage with the first cylinder 7.1.
[0038] Specifically, the positioning assembly 8 also includes two base 6 baffles arranged between the outlet of the vibration disk 2.2 and the second cylinder 7.2. The two base 6 baffles constitute a slide for the base 6 to slide. A base 6 pressure plate is provided at the upper end of the slide to reduce the up and down movement of the base 6 during transportation. Among them, an upper base 6 baffle is adjustable and is arranged on the outlet of the vibration disk 2.2 through an extension hole, and the extension hole is arranged along the width direction of the base 6.
[0039] Specifically, a limit block 8.5 is provided at the end of the outlet of the vibration plate 2.2, and a sensor for detecting that the base 6 is in place is provided on the limit block 8.5. The sensor is electrically connected to the driving cylinder group 7, which improves the accuracy of the linkage with the second cylinder 7.2. The base 6 stops after reaching the limit block 8.5, which plays a role in positioning and limiting the transportation of the base 6.
[0040] Specifically, the conveying device 2 also includes two straightening frames 2.3 arranged on both sides of the conveying line 2.1. The inner side of the straightening frame 2.3 is provided with a guide slope and a conveying surface. The conveying surface is in contact with the side of the magnetic block. The magnetic flux sensor 3 is arranged above the end of the guide slope. After magnetization, the magnetic block is transported to the conveying line 2.1, corrected by the guide slope and enters the conveying surface, so that the magnetic block is in a relatively straightened state when it arrives at the sorting position 4.
[0041] Specifically, the vibration plate 2.2 includes a ring channel for transporting the base 6, a width-adjustable baffle 2.4 is provided on the inner side of the ring channel, and a height-adjustable pressure strip 2.5 is provided on the outer side of the ring channel. The pressure strip 2.5 is pressed onto the base 6 so that the width and height can be adjusted relative to the ring channel, thereby improving the adaptability to bases 6 of different specifications.
[0042] Specifically, a plurality of vertically arranged first ears 2.6 are provided at intervals on the pressure strip 2.5, and a plurality of radially arranged second ears 2.7 are provided at intervals on the baffle bar 2.4. The first ears 2.6 and the second ears 2.7 are provided with adjustment holes arranged in the same direction therewith. The first ears 2.6 and the second ears 2.7 are arranged on the pressure strip 2.5 and the baffle bar 2.4, and can be debugged at multiple nodes, making the adjustment process more stable and reliable, ensuring that the relative end faces of the corresponding base 6 in the vibration plate 2.2 remain parallel.
[0043] Specifically, the rotating manipulator 9 is connected to a processor, which is electrically connected to the magnetic flux sensor 3. The processor is used to determine and control the rotating manipulator 9 to extend toward the storage bin 10 corresponding to the magnetic block. The processor determines the storage bin 10 corresponding to the current magnetic block and controls the rotating manipulator 9 to rotate to a corresponding angle.
[0044] The process of the magnetic block magnetizing and sorting integrated machine includes the following steps:
[0045] a. After the magnet is magnetized at the magnetizing position 1, the linear manipulator 5 transfers the magnet to the conveyor line 2.1. At the same time, the vibration plate 2.2 transports the base 6 toward the sorting port;
[0046] b. The magnetic block passes through the magnetic flux sensor 3, and the magnetic flux sensor 3 sends the magnetic flux of each magnetic block to the processor in sequence;
[0047] b1. The processor calculates the current magnetic block corresponding to the storage bin 10 position;
[0048] c. The rotating manipulator 9 extends to the bottom of the sorting position 4, the first cylinder 7.1 pushes the base 6 to cooperate with the mounting groove 9.4, and the second cylinder 7.2 pushes the magnetic block to cooperate with the base 6;
[0049] d. The rotating manipulator 9 is retracted, and the processor controls the rotating manipulator 9 to align with the corresponding storage bin 10;
[0050] e. The rotating manipulator 9 extends to the bottom of the storage bin 10, and the lifting cylinder 11 extends to stack the magnetic blocks in the storage bin 10;
[0051] e1. The base 6 carrying the magnetic block moves upward and lifts the support plate 10.1, and the base 6 is retracted with the lifting cylinder 11 and placed on the upper end surface of the support plate 10.1;
[0052] f. The rotating manipulator 9 is retracted and realigned to the sorting position 4;
[0053] g. Return to step c until the magnetic blocks are sorted.
[0054] This specific embodiment is merely an explanation of the present invention and is not a limitation of the present invention. After reading this specification, those skilled in the art may make non-creative modifications to the present embodiment as needed. However, as long as they are within the scope of the claims of the present invention, they are protected by the patent law.
Claims
1. A magnetic block magnetizing and sorting integrated machine, characterized in that: The invention comprises a magnetizing position (1), a conveying device (2), a magnetic flux sensor (3) arranged above the conveying device (2), a sorting position (4) arranged at the end of the conveying device (2), and a sorting device. A linear manipulator (5) for transferring magnetic blocks to the conveying device (2) is arranged above the magnetizing position (1). The magnetic flux sensor (3) is connected to the sorting device. The conveying device (2) comprises a conveying line (2.1) and a vibration disk (2.2) arranged at one side of the conveying line (2.1). A plurality of bases (6) for carrying magnetic blocks are arranged in the vibration disk (2.2). The outlet of the vibration disk (2.2) is arranged in parallel with the end of the conveying line (2.1). A driving cylinder group (7) for pushing the base (6) and the magnetic blocks to the sorting position (4) in sequence and a positioning component (8) matched with the driving cylinder group (7) are arranged on both sides of the conveying device (2). The sorting device comprises a rotating manipulator (9) arranged below the sorting position (4). A plurality of storage bins (10) are arranged at intervals on the periphery of a rotating manipulator (9) and a lifting cylinder (11) is arranged at the bottom of the storage bins (10). A support plate (10.1) and a limit plate (10.2) for keeping the support plate (10.1) horizontal are hinged on both sides of the cavity wall of the storage bins (10). The support plates (10.1) are arranged at intervals in the vertical direction. The rotating manipulator (9) comprises a rotating arm (9.1), a telescopic cylinder (9.2) arranged on the rotating arm (9.1), and a plurality of lifting cylinders (11) arranged at the bottom of the storage bins (10). ) and a support arm (9.3) arranged on the driving end of the telescopic cylinder (9.2), the upper end of the support arm (9.3) is provided with a mounting groove (9.4) for the base (6) to be placed in, the bottom of the mounting groove (9.4) is provided with a through groove (9.5) for the lifting cylinder (11) to extend out, the rotating manipulator (9) classifies and transports the magnetic blocks to the bottom of the storage bin (10) according to the magnetic flux, and the lifting cylinder (11) extends and stacks the magnetic blocks vertically in the storage bin (10); The driving cylinder group (7) comprises a first cylinder (7.1) and a second cylinder (7.2) which are arranged opposite to each other, wherein the driving ends of the first cylinder (7.1) and the second cylinder (7.2) are arranged toward the sorting position (4), the first cylinder (7.1) is arranged outside the end of the conveying line (2.1), and the second cylinder (7.2) is arranged outside the outlet of the vibration plate (2.2); The positioning assembly (8) comprises an upper magnetic block baffle (8.1) arranged above the conveying line (2.1) and a rear magnetic block baffle (8.2) arranged at the end of the conveying line (2.1), and the driving end of the first cylinder (7.1) moves between the upper magnetic block baffle (8.1) and the rear magnetic block baffle; The positioning assembly (8) further comprises two base baffles (8.3) arranged between the outlet of the vibration plate (2.2) and the second cylinder (7.2), the two base baffles (8.3) forming a slideway for the base (6) to slide, a base pressure plate (8.4) being arranged at the upper end of the slideway, and one of the base baffles (8.3) being adjustable.
2. The magnetic block magnetizing and sorting integrated machine according to claim 1, characterized in that: The conveying device (2) further comprises two aligning frames (2.3) arranged on both sides of the conveying line (2.1), the inner sides of the two aligning frames (2.3) being provided with guide inclined surfaces and conveying surfaces, the conveying surfaces being in contact with the side edges of the magnetic block, and the magnetic flux sensor (3) being arranged above the end of the guide inclined surfaces.
3. The magnetic block magnetizing and sorting integrated machine according to claim 1, characterized in that: A limit block (8.5) is provided at the outlet end of the vibration plate (2.2), and a sensor for detecting that the base (6) is in place is provided on the limit block (8.5).
4. The magnetic block magnetizing and sorting integrated machine according to claim 1, characterized in that: The vibration plate (2.2) comprises a ring track for transporting a base (6), a width-adjustable blocking strip (2.4) is provided on the inner side of the ring track, and a height-adjustable pressure strip (2.5) is provided on the outer side of the ring track, and the pressure strip (2.5) is pressed onto the base (6).
5. The integrated magnetic block magnetizing and sorting machine according to claim 4, characterized in that: The ring track is provided with first ears (2.6) at intervals, and the first ears (2.6) are provided with first adjustment holes (2.8) arranged vertically; the baffle bar (2.4) is provided with second ears (2.7) at intervals, and the second ears (2.7) are provided with second adjustment holes (2.9) arranged radially.
6. The magnetic block magnetizing and sorting integrated machine according to claim 1, characterized in that: The rotating manipulator (9) is connected to a processor, which is electrically connected to a magnetic flux sensor (3), and the processor is used to determine and control the rotating manipulator (9) to extend toward a storage bin (10) corresponding to the magnetic block.
7. The process of the magnetic block magnetizing and sorting integrated machine according to any one of claims 1 to 6, characterized in that: The following steps are involved: a. After the magnetic block is magnetized at the magnetizing position (1), the linear manipulator (5) transfers the magnetic block to the conveyor line (2.1), and at the same time, the vibration plate (2.2) is transported toward the sorting port transport base (6); b. The magnetic block passes through the magnetic flux sensor (3), and the magnetic flux sensor (3) sends the magnetic flux of each magnetic block to the processor in sequence; c. The rotating manipulator (9) extends to the bottom of the sorting position (4), the first cylinder (7.1) pushes the base (6) to cooperate with the mounting groove (9.4), and the second cylinder (7.2) pushes the magnetic block to cooperate with the base (6); d. The rotating manipulator (9) is retracted, and the processor determines and controls the rotating manipulator (9) to align with the corresponding storage bin (10) according to the measured magnetic flux; e. The rotating manipulator (9) extends to the bottom of the storage bin (10), and the lifting cylinder (11) extends to stack the magnetic blocks in the storage bin (10); f. The rotating manipulator (9) is retracted and aligned with the sorting position (4); g. Return to step c until the magnetic blocks are sorted.
Citation Information
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