Horizontal conveying device for graphite box assemblies
By designing a horizontal conveying device for graphite box assemblies with a support platform and horizontal conveying components, and using push plates and gripper assemblies combined with polyurethane wheels and a limiting mechanism, the vibration problem of graphite box assemblies during the conveying process is solved, achieving stable conveying and efficient automated storage, and improving the production efficiency of the production line.
Patent Information
- Application Number
- CN201911105921.3
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2019-11-13
- Publication Date
- 2025-10-24
- Estimated Expiration
- 2039-11-13
AI Technical Summary
The existing horizontal conveying device is prone to vibration during the transportation and placement of graphite box components, affecting their performance, resulting in low utilization of the copper indium gallium selenide solar cell graphite box component storage system, and thus affecting the production efficiency of the production line.
A horizontal conveying device for graphite box assemblies, comprising a support platform assembly and a horizontal conveying component, was designed. It employs longitudinal support rods and a horizontal conveyor belt, combined with a pusher assembly and a gripper assembly. The pusher assembly enables automatic storage, the gripper assembly enables automatic clamping, polyurethane wheels reduce vibration, and a limiting mechanism ensures conveying accuracy.
This enabled the smooth transport of graphite box components, avoided mechanical damage, improved the utilization rate of the automated warehousing system, and thus enhanced the production efficiency of the production line.
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Figure CN110759030B_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The present application relates to the field of solar cell processing, in particular to a horizontal conveying device of a graphite box assembly suitable for use in an automatic storage system. BACKGROUND
[0002] Copper-indium-gallium-selenium solar cells have the advantages of good stability, radiation resistance, good performance, low cost, high efficiency, etc. With the continuous development of the technology, the market share of copper-indium-gallium-selenium solar cells in the photovoltaic market continues to rise, and they have strong competitiveness compared with traditional crystalline silicon cells. With the gradual expansion of the scale of the photovoltaic industry, especially the rapid growth of the output of thin-film solar cells in recent years.
[0003] The graphite box assembly of copper-indium-gallium-selenium solar cells is an intermediate product of copper-indium-gallium-selenium solar cells. The storage system of the graphite box assembly of copper-indium-gallium-selenium solar cells is an adjustable buffer area in the production line layout, so the utilization rate of the graphite box assembly storage system will affect the production efficiency of the entire production line.
[0004] The graphite box assembly of copper-indium-gallium-selenium solar cells is sensitive to mechanical strain and vibration, and measures need to be taken during transportation to ensure stability and no vibration during transportation. In the prior art, general horizontal conveying devices will produce vibration during mechanical transportation and placement, which will affect the performance of the graphite box assembly, so during the process of placing the graphite box assembly into the storage device, the operator is required to carefully place the graphite box assembly into the storage device. Since the storage system of the graphite box assembly is an adjustable buffer area in the production line layout, the utilization rate of the graphite box assembly storage system will affect the production efficiency of the entire production line. The non-automatic access mode of the graphite box assembly seriously affects the production efficiency of the entire production line. SUMMARY
[0005] In view of the above-mentioned shortcomings of the prior art, the purpose of the present application is at least to provide a horizontal conveying device of a graphite box assembly to achieve smooth horizontal conveying of the graphite box assembly.
[0006] To achieve the above-mentioned purposes and other related purposes, one embodiment of the present application provides a horizontal conveying device of a graphite box assembly,
[0007] including a support platform assembly and a horizontal conveying component;
[0008] The support platform assembly includes two horizontally arranged longitudinal support rods for supporting the graphite box assembly, and a support platform transverse link fixed below the longitudinal support rods;
[0009] The horizontal conveying component is provided on the support platform transverse link and includes a push plate assembly for pushing the graphite box assembly and a gripper assembly for clamping the graphite box assembly.
[0010] In some embodiments of the present application, the horizontal conveying component further comprises a horizontal conveyor belt provided on the table assembly, and the push plate assembly and the gripper assembly are fixed on the horizontal conveyor belt by the operation table. Through the arrangement of the push plate assembly, automatic storage of the table assembly can be realized, and through the arrangement of the gripper assembly, automatic clamping of the table assembly can be realized.
[0011] The operation table comprises a fixed plate provided on the horizontal conveyor belt, one side of the fixed plate is provided with the push plate assembly, and the other side of the fixed plate is provided with the gripper assembly. The push plate assembly and the gripper assembly are both fixed on the horizontal conveyor belt by the operation table, and the structure is simple and convenient.
[0012] The push plate assembly comprises a push plate lifting oil cylinder fixedly connected to one side of the fixed plate, and a push plate is arranged at the end of the piston rod of the push plate lifting oil cylinder. When the push plate is in a low position, the top end of the push plate assembly is lower than the position of the longitudinal supporting rod. When the push plate is in a high position, at least part of the push plate is higher than the position of the longitudinal supporting rod. When the push plate is in the low position, the top end of the push plate assembly is lower than the position of the longitudinal supporting rod, so that the graphite box assembly can be conveniently pushed horizontally on the longitudinal supporting rod. When the push plate is in the high position, the push plate can push the graphite box assembly.
[0013] The gripper assembly comprises a gripper lifting oil cylinder and a gripper. The gripper lifting oil cylinder is fixedly connected to the other side of the fixed plate, and the end of the piston rod of the gripper lifting oil cylinder is connected to the gripper through a gripper connecting component. When the gripper is in a low position, the top end of the gripper assembly is lower than the position of the supporting rod. When the gripper is used to clamp the graphite box assembly, the gripper is in a high position. When the gripper assembly is in the low position, it is below the table assembly, so that it can be conveniently moved below the table assembly.
[0014] The clamping surfaces of the upper and lower clamping heads of the gripper are provided with a polyurethane layer, which can effectively protect the graphite box assembly.
[0015] The gripper connecting component comprises an upper horizontal plate, a side plate and a lower horizontal plate. The upper horizontal plate is fixedly connected to the movable end of the gripper lifting oil cylinder. The side plate is fixedly connected to the side end of the upper horizontal plate. The lower horizontal plate is arranged at the bottom end of the side plate, and an adjusting cylinder is arranged on the lower horizontal plate. The movable end of the adjusting cylinder is fixedly connected to the gripper. Through the specific arrangement of the gripper connecting component, the graphite box assembly can be accurately clamped. Before clamping, the gripper can be more accurately aligned with the graphite box assembly through the adjusting cylinder, and the distance between the upper and lower clamping heads is slightly greater than the thickness of the graphite box assembly. When preparing to clamp, the cylinder piston rod of the adjusting cylinder is retracted, the upper clamping head naturally falls on the upper surface of the graphite box assembly by gravity, and the gripper operates to tighten the upper and lower clamping heads to clamp the graphite box assembly.
[0016] The inner side of the longitudinal supporting rod is provided with an axially horizontally arranged bearing wheel, the rolling direction of which is consistent with the conveying direction of the graphite box assembly, and the bearing wheel is composed of a polyurethane rubber wheel with a bearing skeleton to match the conveying of the copper-indium-gallium-selenium solar cell by the conveying component and avoid vibration during conveying.
[0017] The bottom end of the graphite box assembly is provided with a sunken body, the width of which is equal to the distance between the two rows of bearing wheels, and when the graphite box assembly is placed on the bearing wheels, the two side walls of the sunken body abut against the inner sides of the two rows of bearing wheels, thereby playing a role of positioning the position of the graphite box assembly.
[0018] The top of the longitudinal supporting rod is provided with an axially vertically arranged lateral guide wheel, the rolling direction of which is consistent with the conveying direction of the graphite box assembly. The lateral guide wheel is composed of a polyurethane rubber wheel with a bearing skeleton to match the conveying of the copper-indium-gallium-selenium solar cell by the conveying component and play a guiding role on the graphite box assembly, and the lateral vibration of the copper-indium-gallium-selenium solar cell during conveying is absorbed by the polyurethane.
[0019] A limiting mechanism for blocking the further forward movement of the clamping jaw assembly and the push plate assembly is arranged on the lateral connecting component near the storage component, and the limiting mechanism comprises a limiting lifting cylinder arranged on the lateral connecting component, and a blocking wheel arranged at the top end of the limiting lifting cylinder. This avoids accidents caused by the further forward movement of the clamping jaw assembly and the push plate assembly. The horizontal conveying component has high action accuracy and can meet the sensitive characteristics of the assembly itself.
[0020] The horizontal conveying component further comprises a straight line bearing member arranged on the lateral connecting components of the supporting table assembly, and the two ends of the lateral connecting component are fixedly connected with the two opposite longitudinal supporting rods through vertical connecting rods, so that the lateral connecting component as a whole is below the longitudinal supporting rods. At this time, the horizontal conveying component is arranged on the lateral connecting component, so that the horizontal conveying component as a whole is below the longitudinal supporting rods, thereby facilitating the horizontal pushing of the supporting table assembly.
[0021] The horizontal conveying component further comprises a horizontal driving motor arranged at one end of the straight line bearing member near the storage component. The initial positions of the push plate assembly and the clamping jaw assembly are away from the storage component, and the horizontal driving motor is arranged near the storage component, so that the structure has better stress performance and stronger overall stability.
[0022] The lateral connecting component is further provided with a drag chain matched with the straight line bearing member. The equipment such as the wire pipeline related to the clamping jaw assembly and the push plate assembly can be conveniently and safely arranged.
[0023] The horizontal conveying device for the graphite box assembly automatic storage system provided by the embodiment of the present application can convey the graphite box assembly smoothly to the storage position through the cooperation of the longitudinal supporting rod and the horizontal conveying component, and the sensitive characteristics of the graphite box assembly are considered, the graphite box assembly is stable during conveying and clamping, and the graphite box assembly is not damaged, and the graphite box assembly automatic storage system can greatly improve the utilization rate as an adjustable buffer area in the production line layout. BRIEF DESCRIPTION OF DRAWINGS
[0024] Figure 1 The overall structure schematic diagram of the solar cell module automatic storage system in the embodiment 1 of the present application is shown;
[0025] Figure 2 The side view of the storage part main frame in the embodiment 1 of the present application is shown;
[0026] Figure 3 The structure schematic diagram of the graphite box assembly in the embodiment 1 of the present application is shown;
[0027] Figure 4 The side view of the conveying part main frame in the embodiment 1 of the present application is shown;
[0028] Figure 5 The partial structure enlarged view of the vertical conveying device in the embodiment 1 of the present application is shown;
[0029] Figure 6 The bottom view of the conveying part main frame in the embodiment 1 of the present application is shown;
[0030] Figure 7 The structure schematic diagram of the supporting table assembly in the embodiment 1 of the present application is shown;
[0031] Figure 8 The structure schematic diagram of the supporting table fixing assembly in the embodiment 1 of the present application is shown;
[0032] Figure 9 The structure schematic diagram of the clamping jaw assembly and the push plate assembly in the embodiment 1 of the present application is shown;
[0033] Figure 10 The partial structure enlarged view of the horizontal conveying component in the embodiment 1 of the present application is shown;
[0034] Figure 11 The structure schematic diagram of the inside of the taking and placing side wall in the embodiment 1 of the present application is shown;
[0035] Figure 12 The structure schematic diagram of the outside of the taking and placing side wall in the embodiment 1 of the present application is shown.
[0036] Element number explanation
[0037] 1 box body
[0038] 101 pick-up side wall
[0039] 1011 pick-up opening
[0040] 1012 gate
[0041] 1013 vertical guide rail
[0042] 1014 telescopic cylinder
[0043] 1015 gate connecting link
[0044] 1016 side wall support link
[0045] 1017 outer load wheel
[0046] 1018 outer guide wheel
[0047] 102 storage section main frame
[0048] 1021 guide wheel
[0049] 1022 storage position
[0050] 103 conveying section main frame
[0051] 1031 vertical support link
[0052] 1032 top horizontal frame
[0053] 1033 bottom horizontal frame
[0054] 10331 longitudinal bottom link
[0055] 10332 transverse bottom link
[0056] 10333 bottom transverse link
[0057] 10334 bottom load link
[0058] 104 window
[0059] 105 fan filter unit
[0060] 2 vertical conveying device
[0061] 201 vertical drive motor
[0062] 202 main drive shaft
[0063] 2021 main drive shaft seat
[0064] 2022 main reversing gear
[0065] 2023 main bearing seat
[0066] 203 secondary transmission shaft
[0067] 2031 secondary commutator
[0068] 2032 secondary bearing seat
[0069] 2033 secondary transmission shaft seat
[0070] 204 vertical conveyor belt
[0071] 2041 lower side pulley
[0072] 2042 upper side pulley
[0073] 3 table assembly
[0074] 301 longitudinal support rod
[0075] 3011 bearing wheel
[0076] 3012 lateral guide wheel
[0077] 302 table horizontal connecting rod
[0078] 303 table vertical connecting rod
[0079] 304 table fixed connecting piece
[0080] 3041 table fixing piece
[0081] 30411 fixing unit
[0082] 30412 fixing unit fastener
[0083] 3042 belt body fixing piece
[0084] 3043 inner side fixed plate body
[0085] 3044 outer side fixed plate body
[0086] 3045 guide connecting rod
[0087] 305 guide matching piece
[0088] 306 guide rail pair
[0089] 4 horizontal conveying component
[0090] 401 horizontal conveying assembly
[0091] 4011 horizontal drive motor
[0092] 4012 horizontal conveyor belt
[0093] 4013 drag chain
[0094] 402 push plate assembly
[0095] 4021 push plate lifting oil cylinder
[0096] 4022 push plate
[0097] 4023 push plate piston rod
[0098] 4024 push plate fixing base
[0099] 403 clamping jaw assembly
[0100] 4031 clamping jaw lifting oil cylinder
[0101] 40311 clamping jaw piston rod
[0102] 4032 clamping jaw adjusting cylinder
[0103] 4033 clamping jaw connecting part
[0104] 40331 upper horizontal plate
[0105] 40332 side plate
[0106] 40333 lower horizontal plate
[0107] 4034 air jaw
[0108] 40341 upper jaw head
[0109] 40342 lower jaw head
[0110] 404 operation table
[0111] 4041 horizontal fixing plate
[0112] 4042 fixing base
[0113] 5 graphite box assembly
[0114] 501 graphite box assembly body
[0115] 502 sinking body DETAILED DESCRIPTION
[0116] The embodiments of the present application will be described in detail by the following specific examples, and other advantages and effects of the present application can be easily understood by those skilled in the art from the contents disclosed in the present specification.
[0117] It is to be understood that the structures, proportions, sizes and the like shown in the drawings of the present specification are only used to cooperate with the disclosed content, to be understood and read by those skilled in the art, and are not used to limit the defined conditions under which the present application can be implemented, and therefore do not have technical significance. Any modification of the structure, change of the proportional relationship or adjustment of the size, without affecting the effect and purpose that can be achieved by the present application, should still fall within the scope of the technical content disclosed by the present application. At the same time, the terms such as "upper", "lower", "left", "right", "middle" and "one" used in the present specification are only for the purpose of clear description, and are not used to limit the scope of the present application, and the change or adjustment of the relative relationship is also considered as the scope of the present application without substantially changing the technical content.
[0118] The present application provides a horizontal conveying device for graphite box assembly, as shown in Figure 1 The box body is internally formed with a storage area for storing battery assemblies and a conveying area for automatically conveying the battery assemblies. A storage component for storing graphite box assemblies is arranged in the storage area, and a conveying component for completing the delivery and storage of the graphite box assemblies between the outside and the storage area is arranged in the conveying area. The graphite box assembly enters from the entrance of the box body, is positioned and fixed by the conveying component, is lifted to a height corresponding to a designated storage position, and is then sent into the designated storage position of the storage component. The conveying component includes a vertical conveying device, a table assembly and a horizontal conveying component. The graphite box assembly received from the outside can be automatically stored in the storage rack by the conveying component, and the graphite box assembly in the storage rack can also be taken out and conveyed to the outside.
[0119] As shown in Figure 1 The main frame of the box body is welded from profile steel, and includes a storage portion main frame 102 and an adjacent conveying portion main frame 103. The main frame is provided with a dustproof window 104 composed of organic glass and sealing rubber through fasteners.
[0120] As shown in Figure 2 The storage area includes a plurality of storage positions 1022 arranged in the height direction for placing graphite box assemblies. Each storage position is composed of two rows of guide wheels 1021 opposite to each other, and the guide wheels 1021 are installed on the storage portion main frame 102 by fasteners. The guide wheel body is composed of a steel skeleton, and is wrapped with polyurethane rubber to play a guiding and supporting role for the graphite box assembly. Figure 3 As shown in The bottom end of the graphite box assembly body 501 is provided with a sunken body, and the width of the sunken body 502 is equal to the distance between the two rows of guide wheels. When the bottom end of the graphite box assembly is placed on the guide wheels, the two side walls of the sunken body abut against the inner sides of the two rows of guide wheels, thereby playing a position positioning role for the graphite box assembly.
[0121] As Figures 4-6 shown, the conveying part main frame includes vertical support rods 1031 at the four corners of the conveying area, a top horizontal frame 1032 connecting adjacent vertical support rods 1031 at the top, a bottom horizontal frame 1033 connecting adjacent vertical support rods at the bottom, the bottom horizontal frame including two longitudinal bottom rods 10331 and two transverse bottom rods 10332, two bottom transverse connecting rods 10333 and a bottom load-bearing connecting rod 10334 being provided between the two longitudinal bottom rods.
[0122] The vertical conveying device 2 includes a vertical drive motor 201, a main transmission shaft 202, two secondary transmission shafts 203, and four vertical conveying belts 204 at the four corners. Among them, the vertical drive motor 201 is arranged on the bottom load-bearing connecting rod 10334 in the transverse direction, the main transmission shaft 202 is arranged on the two bottom transverse connecting rods 10333 in the longitudinal direction through a main transmission shaft seat 2021, and the two secondary transmission shafts 203 are arranged at the two ends of the bottom horizontal frame 1033 in the transverse direction through secondary transmission shaft seats 2033. Among them, the vertical drive motor 201 drives the rotation of the main transmission shaft 202 through a main reversing device 2022, and the main reversing device 2022 is arranged on the bottom load-bearing connecting rod 10334 through a main bearing seat 2023; the main transmission shaft 202 drives the synchronous rotation of the two secondary transmission shafts 203 through corresponding secondary reversing devices 2031, and the secondary reversing devices 2031 are arranged on secondary bearing seats 2032. Through the design of the main bearing seat 2023 and the secondary bearing seat 234, the stability of the vertical lifting device can be improved.
[0123] The two ends of the secondary transmission shaft 203 are provided with lower pulleys 2041 for fixing and driving the vertical conveying belts 22, and upper pulleys 2042 vertically corresponding to the lower pulleys are provided at the top of the vertical support rods, and the two ends of the vertical conveying belts 204 are arranged on the upper pulleys 2042 and the lower pulleys 2041, respectively. When driving, the vertical drive motor 201 drives the rotation of the main transmission shaft 202 through the main reversing device 2022, the two ends of the main transmission shaft 202 drive the synchronous rotation of the two parallel secondary transmission shafts 203 through the secondary reversing devices 2031, and the two ends of the secondary transmission shafts 203 drive the corresponding lower pulleys 2041 to move, and the power is transmitted from the lower pulleys 2041 to the upper pulleys 2042, thereby realizing the synchronous up-and-down conveying of the four vertical conveying belts 204 at the four corners.
[0124] As Figure 7As shown, the support assembly 3 comprises two longitudinal support rods 301 for supporting the graphite box assembly and a plurality of support transverse connecting rods 302 arranged below the longitudinal support rods 301 via a support vertical connecting rod 303, i.e. the top end of the support vertical connecting rod 303 is fixedly connected with the bottom end of the longitudinal support rods 301, and the bottom end of the support vertical connecting rod 301 is connected with the end of the support transverse connecting rods 302.
[0125] A support fixed connecting member 304 is arranged outside the two ends of each longitudinal support rod 301, as shown in Figure 8 As shown, the support fixed connecting member 304 comprises a support fixed member 3041 and a belt fixed member 3042. The support fixed member 3041 comprises three fixed units 30411 stacked vertically, each fixed unit 30411 is a shell with two open ends, and the three fixed units 30411 are provided with corresponding through holes in the vertical direction. A fixed unit fastener 30412 is inserted through the through holes of the three fixed units to form an integral structure, for example, by screwing a nut with the threads of the fixed unit fastener 30412. The top end of the fixed unit fastener 30412 is fixedly connected with the bottom end of the belt fixed member 3042. The belt fixed member comprises two fixed plate bodies arranged above and below the fixed units 30411 respectively. The fixed plate bodies comprise an inner fixed plate body 3043 and an outer fixed plate body 3044 arranged vertically to press the inner side of the vertical conveying belt 204 in the vertical direction. The end of the inner fixed plate body 3043 is fixedly connected with the end of the fixed unit 30411, and the outer fixed plate body 3044 protrudes outward of the support fixed member 3041, so that the part of the vertical conveying belt 204 clamped will not be pushed out by the fixed unit 30411, thereby keeping the vertical conveying belt 204 straight. The side surface of the inner fixed plate body 3043 and the outer fixed plate body 3044 is provided with a bolt hole, and the vertical conveying belt 204 is also provided with a through hole for the screw rod at the corresponding position passing through the fixed plate body. The inner fixed plate body 3043, the outer fixed plate body 3044 and the vertical conveying belt 204 are fixedly connected by the screw rod passing through the bolt hole, thereby realizing the fixed connection of the vertical conveying belt and the fixed plate body. When the vertical conveying device adopts other forms, such as an elevator form, the support assembly 3 can be directly placed on the lifting platform of the elevator, and then the above-mentioned support fixed connecting member is not required.
[0126] The side of the middle fixed unit 30411 facing away from the vertical conveying belt 204 is fixedly connected with a guide connecting rod 3045 and a guide matching member 305. The guide matching member 305 has a part protruding outward, which is used to cooperate with the corresponding guide rail pair 306. As shown in Figure 4As shown, the guide rail pair 306 is vertically arranged, and is fixedly connected with the top horizontal frame 1032 and the bottom horizontal frame 1033 at two ends respectively. The outward protruding part of the guide matching piece is clamped into the guide rail pair 306, which can limit the horizontal deviation of the support table assembly, and plays a guiding role in vertical movement, so as to ensure the accuracy and stability of the vertical movement.
[0127] As shown in Figure 7 , Figure 9 , Figure 10 As shown, the horizontal conveying component 4 is arranged on the support table assembly 3, and includes a horizontal conveying assembly 401, a push plate assembly 402 and a clamping jaw assembly 403. The horizontal conveying assembly 401 includes a horizontal driving motor 4011, a horizontal conveying belt 4012, a linear bearing mechanism and a horizontal conveying assembly 401. The horizontal driving motor 4011 is fixed at one end of the longitudinal support rod 301, the horizontal conveying belt 4012 is fixedly installed on the support table transverse connecting rod 302 through the linear bearing mechanism, and the horizontal conveying belt 4012 is driven in the horizontal direction by the horizontal driving motor 4011.
[0128] The operation table 404 is fixedly arranged on the upper side of the horizontal conveying belt 4012, and the push plate assembly 402 and the clamping jaw assembly 403 are arranged at two sides of the operation table 404 respectively. The operation table 404 includes a horizontal fixed plate 4041 and a fixed table 4042 arranged on the horizontal fixed plate 4041, and the fixed table 4042 is provided with corresponding circuit control components. The horizontal fixed plate 4041 is provided with threaded holes, and the horizontal conveying belt 4012 is also provided with corresponding holes at the horizontal fixed plate 4041. The horizontal fixed plate 4041 can be tightly fixed on the horizontal conveying belt by means of bolts passing through the holes of the horizontal conveying belt 4012 and the threaded holes of the horizontal fixed plate 4041.
[0129] The fixed table 4042 is fixedly arranged on the horizontal fixed plate 4041, and the push plate assembly 402 is arranged at one side of the fixed table 4042, and the clamping jaw assembly 403 is arranged at the other side of the fixed table. The specific structure is as follows:
[0130] The push plate assembly 402 comprises a push plate lifting oil cylinder 4021 and a push plate 4022. The side wall of the push plate lifting oil cylinder 4021 is fixedly connected with the horizontal fixed plate 4041 and the side wall of the fixed table 4042. The movable end of the push plate lifting oil cylinder 4021 is two synchronous push plate piston rods 4023. The top of the push plate piston rod 4023 is fixedly connected with the bottom end of a push plate fixed table 4024. The top end of the push plate fixed table 4024 is provided with a push plate 4022 vertically arranged and facing the moving direction of the graphite box assembly. When the push plate piston rod 4023 is at a low position, the top end of the push plate 4022 is lower than the position of the longitudinal supporting rod 301, so that the graphite box assembly can be pushed onto the longitudinal supporting rod 301 when stored. When the push plate piston rod 4023 is at a high position, the push plate 4022 is higher than the longitudinal supporting rod 301, and the plate surface of the push plate 4022 can be in contact with the graphite box assembly placed on the longitudinal supporting rod 301, thereby realizing the pushing of the graphite box assembly by the push plate 4022.
[0131] The clamping jaw assembly 403 comprises a clamping jaw lifting oil cylinder 4031, a clamping jaw adjusting air cylinder 4032, a clamping jaw connecting component 4033 and a clamping jaw 4034. The clamping jaw connecting component 4033 comprises an upper horizontal plate 40331, a side plate 40332 and a lower horizontal plate 40333. The side wall of the clamping jaw lifting oil cylinder 4031 is fixedly connected with the horizontal fixed plate 4041 and the side wall of the fixed table 4042. The movable end of the clamping jaw lifting oil cylinder 4031 is two synchronous clamping jaw piston rods 40311. The top of the clamping jaw piston rod 40311 is fixedly connected with the bottom end of the upper horizontal plate 40331. The side surface of the upper horizontal plate 40331 is fixedly connected with the side plate 40332. The bottom end of the side plate 40332 is provided with the lower horizontal plate 40333. The lower horizontal plate 40333 is provided with the clamping jaw adjusting air cylinder 4032. The movable end of the clamping jaw adjusting air cylinder 4032 is connected with the clamping jaw 4034. The clamping jaw 4034 is a purchased component. The beginning of the clamping jaw 4034 is provided with movable upper and lower clamping jaws. The upper clamping head 40341 and the lower clamping head 40342 of the upper and lower clamping jaws are horizontally arranged and opposite to each other, so as to realize the clamping and retracting actions and clamp the graphite box assembly. The lower surface of the upper clamping head 40341 and the upper surface of the lower clamping head 40342 are both provided with a polyurethane layer, which can effectively protect the graphite box assembly.
[0132] The inner sides of the two longitudinal supporting rods 301 are both provided with bearing wheels 3011 horizontally arranged in the axial direction. The distance between the two rows of bearing wheels is equal to the distance between the two rows of guide wheels 1021 in the storage position. The rolling direction of the bearing wheel 3011 is consistent with the conveying direction of the graphite box assembly. The bearing wheel is composed of a polyurethane rubber wheel with a bearing skeleton, so as to cooperate with the conveying component to convey the copper-indium-gallium-selenium solar cell and avoid vibration during the conveying process.
[0133] The top of the longitudinal supporting rod is provided with a lateral guide wheel 3012 arranged vertically in the axial direction, the rolling direction of the lateral guide wheel 3012 is consistent with the conveying direction of the graphite box assembly, the lateral guide wheel 3012 is composed of a polyurethane rubber wheel with a bearing skeleton, so as to cooperate with the conveying of the copper-indium-gallium-selenium solar cell and guide the graphite box assembly, and the lateral vibration of the copper-indium-gallium-selenium solar cell in the conveying process is absorbed by the polyurethane.
[0134] When the clamping jaw piston rod 40311 is in the low position, the height of the upper horizontal plate 40331 is lower than the height of the longitudinal supporting rod 301, so as to ensure that the whole clamping jaw assembly 403 is lower than the longitudinal supporting rod 301, so that the graphite box assembly can be pushed onto the longitudinal supporting rod 301 when stored. When the clamping jaw piston rod 40311 is in the high position, the height of the air claw 4034 can be aligned with the graphite box assembly, so as to realize taking out the graphite box assembly.
[0135] The conveying method of the horizontal conveying device is as follows:
[0136] For the case of pushing the graphite box assembly to the storage position, the steps are as follows:
[0137] The height of the push plate piston rod is adjusted by the push plate lifting oil cylinder, so that the height of the push plate matches the height of the graphite box assembly;
[0138] The upper side of the horizontal drive motor drives the belt body to move inward, and the horizontal conveying belt drives the operation table and the push plate to move inward, and the push plate pushes the graphite box assembly to move towards the storage position. When the graphite box assembly is pushed to the storage position by the push plate, the horizontal drive motor drives the upper side of the horizontal conveying belt to move outward, and drives the operation table and the push plate to return to the initial position on the outside;
[0139] The height of the push plate piston rod is adjusted to the initial position, so that the height of the push plate is lower than the height of the longitudinal supporting rod;
[0140] For the case of clamping the graphite box assembly from the storage position to the longitudinal supporting rod, the steps are as follows:
[0141] The height of the clamping jaw piston rod is adjusted by the clamping jaw lifting oil cylinder, so that the height of the clamping jaw matches the height of the graphite box assembly;
[0142] Before clamping the graphite box assembly, the distance between the upper and lower clamping heads is slightly larger than the thickness of the graphite box assembly, and the horizontal drive motor drives the horizontal conveying belt to drive, so as to drive the operation table and the clamping jaw to move towards the graphite box assembly;
[0143] When the gripper moves to a position where the graphite box assembly can be clamped, that is, the lower surface of the upper gripper head and the upper surface of the lower gripper head are opposite the to-be-clamped position of the edge of the graphite box assembly, the cylinder piston rod of the adjusting cylinder is retracted, the upper gripper head naturally falls on the upper surface of the graphite box assembly by gravity, and the gripper 4034 is actuated, the upper and lower gripper heads are tightened, so as to clamp the graphite box assembly. At this time, the horizontal drive motor drives the horizontal conveying belt to drive the operation table and the gripper to move outward, and the gripper clamps the graphite box assembly to slide along the bearing wheel to the longitudinal supporting rod. When the graphite box assembly is completely moved to the longitudinal supporting rod, the distance between the upper and lower gripper heads is slightly greater than the thickness of the graphite box assembly by adjusting the cylinder again, so as to loosen the gripper, and the gripper is continuously withdrawn to the outside of the graphite box assembly.
[0144] The height of the gripper lifting oil cylinder is adjusted to the initial position, so that the height of the gripper assembly is lower than the height of the longitudinal supporting rod.
[0145] The box is a sealed box, and the box is a taking and placing side wall 101 on the side away from the storage area, as shown in Figure 11 、 Figure 12 , the taking and placing side wall 101 is provided with a taking and placing opening 1011 matching the size of the graphite box assembly, and the taking and placing opening 1011 is provided with a gate 1012. The gate 1012 is arranged on the inner side of the taking and placing side wall, and two vertical guide rails 1013 are arranged on the two sides of the taking and placing side wall. The two ends of the gate 1012 are in sliding contact with the two vertical guide rails 1013, respectively. The taking and placing side wall 101 is provided with a vertically arranged telescopic cylinder 1014 and a control element for controlling the telescopic cylinder 1014. One end of the piston rod of the telescopic cylinder is connected with a gate connecting link 1015, and the other end of the gate connecting link 1015 is fixedly connected with the gate 1012. The taking and placing side wall 101 is also provided with a control element for controlling the telescopic cylinder 1014. The telescopic cylinder 1014 can be controlled to extend or retract by the control element, so as to control the automatic opening and closing of the gate 1012.
[0146] A horizontally arranged side wall supporting rod 1016 is arranged on the outer side of the taking and placing side wall 101. The two ends of the side wall supporting rod 1016 are fixed on the taking and placing side wall 101, and the side wall supporting rod 1016 is provided with two outer side bearing wheels 1017 and two outer side guide wheels 1018. The axes of the two outer side bearing wheels 1017 are horizontally arranged, the rolling directions of the outer side bearing wheels 1017 are consistent with the conveying direction of the graphite box assembly, and the distance between the two outer side bearing wheels 1017 matches the width of the graphite box assembly. When the graphite box assembly is placed, the graphite box assembly can be placed on the outer side bearing wheels 1017, facilitating the placing of the graphite box assembly. The axes of the outer side guide wheels 1018 are vertically arranged, the rolling directions of the outer side guide wheels 1018 are consistent with the conveying direction of the graphite box assembly, and the distance between the two outer side guide wheels 1018 matches the width of the graphite box assembly, so that the graphite box assembly can be accurately placed in the specified position.
[0147] On the top wall of the box at the top of the conveying area, a micro-positive pressure fan filter unit 105 is arranged.
[0148] The battery assembly is sensitive to impurities, and its storage requires a certain cleanliness of the environment. Measures should be taken to prevent dust during storage operation.
[0149] This embodiment uses a fan filter device and a gate device on the top of the box. The fan filter device ensures the vacuum state inside the box, and the gate device ensures that the storage box can be opened and closed in time according to the needs. Under the joint action of the two, the air inside the storage box meets the cleanliness requirements.
[0150] The device can ensure the accuracy and safety requirements, receive the graphite box assembly from the outside and store it in the storage rack, and also take out the graphite box assembly in the storage rack and transport it to the outside. This automatic access mode of the copper indium gallium selenide solar cell graphite box assembly can greatly improve the production efficiency of the entire production line, and lay a foundation for the further development of the CIGS thin film solar cell industry in China.
[0151] The above embodiments only exemplarily illustrate the principles and effects of the present application, and are not used to limit the present application. Any person skilled in the art can modify or change the above embodiments without departing from the spirit and scope of the present application. Therefore, all equivalent modifications or changes completed by those skilled in the art without departing from the spirit and technical thought disclosed by the present application should be covered by the claims of the present application.
Claims
1. A horizontal conveying device for graphite box assemblies, characterized in that: it comprises a table assembly and a horizontal conveying component; the table assembly comprises two horizontally arranged longitudinal supporting rods for supporting the graphite box assemblies, and a table transverse connecting rod fixedly arranged below the longitudinal supporting rods; the inner side of the longitudinal supporting rods is provided with axially horizontally arranged supporting wheels, the rolling direction of the supporting wheels is consistent with the conveying direction of the graphite box assemblies, and the supporting wheels are composed of polyurethane rubber wheels with bearing skeletons; the top of the longitudinal supporting rods is provided with axially vertically arranged lateral guide wheels, the rolling direction of the lateral guide wheels is consistent with the conveying direction of the graphite box assemblies, and the lateral guide wheels are composed of polyurethane rubber wheels with bearing skeletons; the horizontal conveying component is arranged on the table transverse connecting rod, and comprises a push plate assembly for pushing the graphite box assemblies and a gripper assembly for clamping the graphite box assemblies; the horizontal conveying component further comprises a horizontal conveying belt arranged on the table assembly, and the push plate assembly and the gripper assembly are fixedly arranged on the horizontal conveying belt through an operating table; the operating table comprises a fixed plate arranged on the horizontal conveying belt, one side of the fixed plate is provided with the push plate assembly, and the other side of the fixed plate is provided with the gripper assembly; the gripper assembly comprises a gripper lifting oil cylinder and a pneumatic gripper, the clamping surfaces of the upper and lower clamping heads of the pneumatic gripper are provided with polyurethane layers, the gripper lifting oil cylinder is fixedly connected to the other side of the fixed plate, and the piston rod end of the gripper lifting oil cylinder is connected to the pneumatic gripper through a gripper connecting component; when the gripper is in a low position, the top end of the gripper assembly is lower than the position of the supporting rods; when the gripper is used to clamp the graphite box assemblies, the gripper is in a high position; the push plate assembly comprises a push plate lifting oil cylinder fixedly connected to one side of the fixed plate, and the piston rod end of the push plate lifting oil cylinder is provided with a push plate; when the push plate is in a low position, the top end of the push plate assembly is lower than the position of the longitudinal supporting rods; when the push plate is in a high position, at least part of the push plate is higher than the position of the longitudinal supporting rods; the bottom end of the graphite box assembly is provided with a sunken body, the width of the sunken body is equal to the distance between the two rows of supporting wheels, and when the graphite box assembly is placed on the supporting wheels, the two side walls of the sunken body abut against the inner sides of the two rows of supporting wheels; the gripper connecting component comprises an upper horizontal plate, a side plate and a lower horizontal plate, the upper horizontal plate is fixedly connected to the movable end of the gripper lifting oil cylinder, the side plate is fixedly connected to the side end of the upper horizontal plate, the lower horizontal plate is arranged at the bottom end of the side plate, and an adjusting cylinder is arranged on the lower horizontal plate; the movable end of the adjusting cylinder is fixedly connected to the pneumatic gripper; a limiting mechanism for blocking the gripper assembly and the push plate assembly from continuing to move forward is arranged on the transverse connecting component close to the storage component; the limiting mechanism comprises a limiting lifting cylinder arranged on the transverse connecting component, and the top end of the limiting lifting cylinder is provided with a blocking wheel. 2. A horizontal conveying device for graphite box assemblies according to claim 1, characterized in that: 3. The horizontal conveying device of graphite box assemblies of claim 1, wherein:
Citation Information
Patent Citations
Intelligent auxiliary material container
CN107416402A
Medicine stands storehouse
CN208470693U
Horizontal conveying device of graphite box assembly
CN212075441U