An ignition coil built-in coil material taking, soldering and testing equipment

Abstract

The present invention discloses a built-in coil material taking, soldering and detection equipment for an ignition coil, including a workbench, a manipulator is arranged on the workbench, and a material placing rack, a dust removal device, a soldering device, an installation conduction device and an assembly detection device are also arranged on the workbench. The dust removal device includes a suction pump and a sleeve, and the suction port of the suction pump is connected to the sleeve; the soldering device includes a rosin adding mechanism, a tin coating mechanism and a cooling column; the installation conduction device includes a feeding mechanism, a mounting structure and a conduction detection module; the assembly detection device includes a chain assembly, an assembly mechanism and a high and low voltage detection mechanism, and a plurality of bases are arranged on the chain assembly, and the bases are driven to move when the chain assembly is driven. The present invention has the following advantages and effects: the scheme utilizes a new mechanical structure, and has the effects of high automation, low labor cost, and good quality and consistency.

Description

Technical Field

[0001] The invention relates to the technical field of processing equipment, and in particular to a built-in coil material taking, soldering and detection equipment for an ignition coil. Background Art

[0002] As automobile gasoline engines develop towards high speed, high compression ratio, high power, low fuel consumption and low emissions, traditional ignition devices are no longer suitable for use. The core components of the ignition device are the ignition coil and the switch device. By increasing the energy of the ignition coil, the spark plug can generate sparks with sufficient energy, which is the basic condition for the ignition device to adapt to the operation of modern engines.

[0003] The ignition coil needs to go through multiple steps during the processing: dust removal, soldering, assembly, conduction test and high and low voltage test. Dust removal is to remove dust on the winding to prevent breakdown. Rosin is needed to assist soldering, and then tin is dipped for soldering. During the assembly process, the high-voltage nozzle needs to be installed at the front end of the built-in coil, which is also called a high-voltage wire package. The built-in coil is then assembled in the outer shell to form an ignition coil. After the above assembly process is completed manually, the ignition coil is tested for conduction and high and low voltage. During the processing, workers need to have rich experience, otherwise the consistency between different ignition coils is low, the quality is poor, and higher labor costs are required. In addition, long-term manual processing is prone to fatigue, and false detection and missed detection are prone to occur during the detection process. Summary of the invention

[0004] The object of the present invention is to provide a built-in coil material taking, soldering and testing equipment for an ignition coil, which has the effects of high automation, low labor cost, and good quality and consistency.

[0005] The above technical objectives of the present invention are achieved through the following technical solutions: a built-in coil material taking, soldering and testing equipment for an ignition coil, comprising a workbench, a manipulator is arranged on the workbench, a material placing rack, a dust removal device, a soldering device, an installation and conduction device and an assembly and testing device are also arranged on the workbench, the dust removal device comprises a suction pump and a sleeve, and the suction port of the suction pump is connected to the sleeve;

[0006] The soldering device includes a rosin adding mechanism, a tinning mechanism and a cooling column;

[0007] The installation conduction device includes a feeding mechanism, a mounting structure and a conduction detection module;

[0008] The assembly detection device includes a chain assembly, an assembly mechanism and a high and low voltage detection mechanism. A plurality of bases are arranged on the chain assembly, and the bases are driven to move when the chain assembly is driven.

[0009] By adopting the above technical scheme, during the processing of the ignition coil, the manipulator grabs the built-in coil that has been wound from the unwinding rack, and then extends it into the sleeve to remove dust through a suction pump; the manipulator solders the built-in coil after dust removal on the soldering device, first dips rosin in the rosin adding mechanism, and then solders the two ends of the coil through the tinning mechanism, and then cools and irons the two ends of the coil on the cooling column respectively; when the high-voltage nozzle is installed at the front end of the built-in coil, the feeding mechanism sends out the high-voltage nozzle for installation in turn, and the manipulator cooperates with the installation structure to install the high-voltage nozzle at the front end of the built-in coil. During the installation, the conduction detection module can be used to detect whether the built-in coil and the high-voltage nozzle are conductive; finally, the built-in coil is assembled on the shell, the shell is placed on the base, the chain assembly conveys the base to the assembly mechanism, and the manipulator cooperates with the assembly mechanism to assemble it into an ignition coil, and then the chain assembly moves the base with the ignition coil to the high and low voltage detection mechanism for high and low voltage detection, so that the processing process has a high degree of automation, good quality and consistency, and low labor cost.

[0010] The present invention is further configured as follows: the rosin adding mechanism includes a rosin storage box, a lifting frame and a pushing cylinder, the lifting frame is provided with a feeding barrel, one end of the lifting frame provided with the feeding barrel is located in the rosin storage box, the rosin storage box is provided with a through hole for the feeding barrel to pass through, and the pushing cylinder drives the feeding barrel to extend out of the rosin storage box.

[0011] By adopting the above technical solution, in the initial state, the feeding barrel is located in the rosin storage box, and the height of the rosin exceeds the barrel mouth of the feeding barrel. When the pushing cylinder pushes the lifting frame to rise, the feeding barrel is filled with rosin and the rosin is sent out of the rosin storage box for dipping.

[0012] The present invention is further configured as follows: the tin coating mechanism includes a tin coil placement rack, a tin bar conveying structure, a high-temperature tin coating table and a pushing structure, the pushing structure includes a driving cylinder, the tin bar conveying structure includes a sliding platform, the driving cylinder drives the sliding platform to slide relative to the high-temperature tin coating table; the tin coil placement rack is arranged on the sliding platform, a push-flattening block is hinged on the sliding platform, and an inclined surface is arranged on the lower end surface of the push-flattening block. When the sliding platform moves, the push-flattening block is driven to move relative to the high-temperature tin coating table, so that the inclined surface rubs against the surface of the high-temperature tin coating table.

[0013] By adopting the above technical solution, the tin coil is placed on the tin coil placement rack, and the driving cylinder drives the sliding platform to move towards or away from the high-temperature tin coating table. When the driving cylinder makes the sliding platform close to the high-temperature tin coating table, the front end of the tin bar is transmitted to the high-temperature tin coating table through the tin coil transmission structure, and the tin bar is melted on the high-temperature tin coating table. The driving cylinder drives the sliding platform away from the high-temperature tin coating table and drives the push-flattening block to move at the same time, so that the push-flattening block spreads the molten liquid tin through the inclined surface during the movement, which can avoid a large amount of liquid tin from being dipped on the coil at both ends when dipping tin to a certain extent, thereby improving the quality of solder.

[0014] The present invention is further configured as follows: the tin bar transmission structure includes a driving motor and a guide wheel assembly; the guide wheel assembly includes a driving shaft, a driving wheel, a first guide wheel and a second guide wheel, the driving wheel is coaxially arranged on the driving shaft, the driving shaft and the output shaft of the driving motor are matched through a transmission belt transmission, and when the driving wheel rotates, the first guide wheel and the second guide wheel are driven to rotate.

[0015] By adopting the above technical solution, the tin bar is passed around the first guide wheel, the driving wheel and the second guide wheel in sequence. When the driving shaft rotates driven by the output shaft of the driving motor, the driving wheel is driven to rotate. The rotation of the driving wheel can drive the first guide wheel and the second guide wheel to rotate synchronously, thereby transferring the tin bar to the high-temperature tin coating table for melting.

[0016] The present invention is further configured as follows: the feeding mechanism includes a vibrating plate and a pushing structure, the discharge port of the vibrating plate is provided with a material guide groove, the pushing structure includes a pushing cylinder and a feeding block, the feeding block is fixedly connected to the piston rod of the pushing cylinder, an embedding groove is provided on the feeding block, and when the pushing cylinder drives the feeding block to move, the material guide groove can be connected with the embedding groove.

[0017] By adopting the above technical solution, a number of high-pressure nozzles are placed in the vibration plate, and the vibration plate gradually transfers the high-pressure nozzles to the material guide trough. In the initial state, the pushing cylinder moves the feeding block to the notch of the material guide trough, so that the material guide trough is connected with the embedding groove. In this way, with the push of the high-pressure nozzle at the back, the high-pressure nozzle at the front can slide into the embedding groove, and then the pushing cylinder pushes the feeding block to make the embedding groove away from the material guide trough, and send the high-pressure nozzle in the embedded groove out for the robot to grab. At this time, the outer wall of the rear end of the feeding block is against the notch of the material guide trough to prevent the high-pressure nozzle in the material guide trough from falling.

[0018] The present invention is further configured as follows: a fixing frame is provided on the workbench, the mounting structure includes a thrust cylinder and a mounting seat, the thrust cylinder is provided on the fixing frame, and the mounting seat is provided with a first electrode; a fixing seat is provided on the fixing frame, and a first mounting sleeve is provided on the fixing seat, and a second electrode is provided on the first mounting sleeve, the conduction detection module is electrically connected to the first electrode and the second electrode, and the thrust cylinder drives the mounting seat to move closer to or away from the fixing seat.

[0019] By adopting the above technical solution, after the high-voltage nozzle is pre-installed on the built-in coil, the manipulator places the built-in coil horizontally on the second electrode, so that the high-voltage nozzle is placed corresponding to the first electrode, and the thrust cylinder drives the first electrode on the mounting seat to move toward the high-voltage nozzle, and the high-voltage nozzle is pressed against the front end of the built-in coil through the first electrode. At the same time, conduction is achieved between the first electrode and the second electrode, and the conduction detection module can detect the conduction between the high-voltage nozzle and the coil.

[0020] The present invention is further configured as follows: a bending mechanism is also provided on the fixing frame, the bending mechanism comprises a supporting block, a horizontal connecting column is provided on the supporting block, a bending wheel is sleeved on the connecting column, and a bearing is provided between the bending wheel and the connecting column.

[0021] By adopting the above technical solution, before installing the high-pressure nozzle, the robot places the two ends of the winding wire wrapped around the built-in coil on the bending wheel in sequence to implement the bending process. The bending mechanism can bend the winding wire, and the bending wheel can rotate relative to the connecting column through the bearing, thereby reducing damage to the built-in coil.

[0022] The present invention is further configured as follows: the assembly mechanism includes a first support, a cylinder assembly and a blanking block, the cylinder assembly includes a connecting block, a horizontal thrust cylinder and a first downward pressure cylinder, the horizontal thrust cylinder drives the connecting block to move, the first downward pressure cylinder is fixedly installed on the connecting block, and the blanking block is fixedly connected to the piston rod of the first downward pressure cylinder.

[0023] By adopting the above technical solution, during the assembly process, the shell is manually placed on each base so that the opening of the shell faces upward, and the manipulator places the built-in coil processed in the previous step above the shell opening. The horizontal thrust cylinder pushes the connection block to move closer to the base, and then the first downward pressure cylinder drives the blanking block to move downward, so that the built-in coil can be pushed away from the manipulator and pressed into the shell to assemble into an ignition coil. In this way, the pressure during press-fitting is more uniform, and different ignition coils after assembly have higher consistency.

[0024] The present invention is further configured as follows: the high and low voltage detection mechanism includes a second support, a third electrode, a fourth electrode and a high and low voltage detection module, and the high and low voltage detection module is electrically connected to the third electrode and the fourth electrode; a second downward pressure cylinder is arranged on the second support, a downward pressure block is arranged on the piston rod of the second downward pressure cylinder, the third electrode is fixedly connected to the downward pressure block, and the second downward pressure cylinder drives the downward pressure block to move; a lifting cylinder is also arranged on the second support, a moving block is arranged on the piston rod of the lifting cylinder, a pushing cylinder is fixedly connected to the moving block, a second mounting sleeve is arranged on the piston rod of the pushing cylinder, and the fourth electrode is arranged on the second mounting sleeve.

[0025] By adopting the above technical solution, during high and low voltage detection, the second downward pressure cylinder drives the downward pressure block to press downward, so that the third electrode is against the low-pressure end of the upper end of the ignition coil, and the push cylinder drives the fourth electrode on the mounting sleeve to move to directly below the ignition coil, and then the lifting cylinder drives the moving block to move upward, so that the fourth electrode is against the high-pressure end of the lower end of the ignition coil, so that conduction can be achieved.

[0026] The present invention is further configured as follows: the assembly detection device also includes a positioning structure, the positioning structure includes a lifting cylinder and a clamping cylinder, the piston rod of the lifting cylinder is fixedly connected with a lifting block, the lifting block is provided with a stopper and a mounting block; the clamping cylinder is fixedly connected to the mounting block, the piston rod of the clamping cylinder is fixedly connected with a clamping block, the clamping cylinder drives the clamping block to move toward the stopper, so that the clamping block and the stopper clamp the base.

[0027] By adopting the above technical solution, when assembling or testing is carried out, the base can be positioned by the positioning structure, and the lifting cylinder pushes the lifting block to rise, so that the stopper and the clamping block extend into the track of the chain assembly, and one side of the base is against the stopper, and the clamping cylinder pushes the clamping block to move horizontally in the direction of the stopper until the clamping block is against the other side of the base. In this way, the base can be positioned by the clamping block and the stopper.

[0028] In summary, the present invention has the following beneficial effects:

[0029] 1. Use a dust removal device to remove dust, a soldering device to solder the two ends of the winding on the built-in coil, install a conduction device to install the high-voltage nozzle at the front end of the built-in coil and realize conduction detection at the same time, assemble the built-in coil into the shell and detect the high and low voltages at both ends of the ignition coil. In this way, the material collection, soldering, assembly and detection of the ignition coil processing process can be automatically realized, with a high degree of automation, good quality and consistency, and low labor costs;

[0030] 2. Use a push block to spread the liquid tin melted on the high-temperature tinning table. To a certain extent, it can prevent a large amount of liquid tin from being dipped into the winding when the two ends of the winding are dipped in tin, thereby improving the quality of soldering;

[0031] 3. The bending wheel connected to the connecting column is rotated to reduce the damage to the built-in coil;

[0032] 4. The positioning structure is used to position the base during assembly and testing, which can improve the quality of assembly and the accuracy of testing. BRIEF DESCRIPTION OF THE DRAWINGS

[0033] Figure 1 It is a schematic diagram of the overall structural relationship of the embodiment.

[0034] Figure 2 It is a schematic diagram of the overall structural relationship of the soldering device of the embodiment.

[0035] Figure 3 It is a schematic diagram of the structural relationship of the rosin storage box and the bracket in the soldering device of the embodiment in a separated state.

[0036] Figure 4 Schematic diagram of the structural relationship of the tin coating mechanism in the embodiment.

[0037] Figure 5 It is a schematic diagram of the overall structural relationship of the installation conduction device of the embodiment.

[0038] Figure 6 It is a schematic diagram of the structural relationship among the parts of the bending mechanism, the second electrode and the first mounting sleeve in a separated state in the embodiment.

[0039] Figure 7 Schematic diagram of the structural relationship of the feeding mechanism in the embodiment.

[0040] Figure 8 It is a schematic diagram of the structural relationship of the assembly detection device of the embodiment.

[0041] Fig. 9 Schematic diagram of the relationship between the results of the high and low voltage detection mechanism of the embodiment.

[0042] Fig.10 Schematic diagram of the positional relationship between the positioning structure and the high and low voltage detection mechanism in the embodiment.

[0043] In the figure: 1. workbench; 11. manipulator; 12. material discharging rack; 13. waste trough; 14. suction pump; 15. sleeve; 16. bracket; 161. shaft seat; 17. fixing rack; 171. fixing seat; 1711. first installation sleeve; 2. soldering device; 21. rosin adding mechanism; 211. rosin storage box; 2111. outlet hole; 2112. feeding hole; 212. lifting rack; 2121. feeding barrel; 213. pushing cylinder; 22. tinning mechanism; 221. tin coil placing rack; 222. high Warm tinning station; 223, driving cylinder; 224, sliding platform; 225, push block; 2251, inclined surface; 226, driving motor; 227, driving shaft; 2271, driving wheel; 228, first guide wheel; 2281, first guide sleeve; 229, second guide wheel; 2291, second guide sleeve; 23, cooling column; 3, installation conduction device; 31, feeding mechanism; 32, installation structure; 321, thrust cylinder; 322, mounting seat; 323, push block; 324, first electrode; 325, first two electrodes; 326, reset spring; 33, conduction detection module; 4, assembly detection device; 41, chain assembly; 411, base; 412, bottom plate; 42, assembly mechanism; 421, first support; 422, horizontal thrust cylinder; 423, blanking block; 4231, limiter; 4232, U-shaped groove; 424, connecting block; 425, first downward pressure cylinder; 43, high and low pressure detection mechanism; 431, second support; 432, third electrode; 433, fourth electrode; 434, second downward pressure cylinder; 4 35. Pressing block; 436. Lifting cylinder; 437. Moving block; 438. Pushing cylinder; 439. Second mounting sleeve; 5. Vibrating plate; 51. Material guide trough; 6. Material pushing structure; 61. Material pushing cylinder; 62. Material feeding block; 621. Embedding groove; 7. Bending mechanism; 71. Support block; 72. Connecting column; 73. Bending wheel; 74. Bearing; 8. Positioning structure; 81. Lifting cylinder; 82. Pressing cylinder; 83. Lifting block; 84. Stopper; 85. Mounting block; 86. Pressing block; 861. Hook. DETAILED DESCRIPTION

[0044] The present invention will be further described below in conjunction with the accompanying drawings.

[0045] An ignition coil built-in coil material taking, soldering and testing equipment, such as Figure 1As shown, the workbench 1 includes a manipulator 11 disposed at the center of the workbench 1. The workbench 1 also includes a material discharging rack 12, a waste trough 13, a dust removal device, a soldering device 2, an installation and conduction device 3, and an assembly and detection device 4 located around the manipulator 11. The dust removal device includes a suction pump 14 and a sleeve 15. The suction pump 14 is fixedly connected to the workbench 1, and the suction port of the suction pump 14 is connected to the sleeve 15. During the processing, the manipulator 11 grabs the wound built-in coil from the material discharging rack 12, and sequentially undergoes dust removal, soldering, installation of a high-voltage nozzle and conduction detection, assembly in a housing, and detection of high and low voltages. During the processing, the manipulator 11 can place unqualified built-in coils in the waste trough 13. During dust removal, the manipulator 11 extends the built-in coil into the sleeve 15, and removes dust on the surface of the built-in coil through the negative pressure of the suction pump 14.

[0046] like Figure 2 and Figure 3 As shown, the soldering device 2 includes a rosin adding mechanism 21, a tinning mechanism 22 and a cooling column 23, the cooling column 23 is arranged between the rosin adding mechanism 21 and the tinning mechanism 22, the rosin adding mechanism 21 includes a rosin storage box 211, a lifting frame 212 and a pushing cylinder 213, a bracket 16 is arranged on the workbench 1, the rosin storage box 211 and the pushing cylinder 213 are fixedly connected to the bracket 16, the lower end of the lifting frame 212 is fixedly connected to the piston rod of the pushing cylinder 213, and the lifting frame 212 is fixedly connected to the piston rod of the pushing cylinder 213. A feeding cylinder 2121 is arranged on the frame 212, and one end of the feeding cylinder 2121 is located in the rosin storage box 211. The rosin storage box 211 is provided with an outlet hole 2111 for the feeding cylinder 2121 to pass through. The pushing cylinder 213 drives the feeding cylinder 2121 to extend out of the rosin storage box 211. A plurality of feeding holes 2112 are arranged on the side wall of the rosin storage box 211. After the feeding holes 2112 are connected to the pipeline, the rosin can be passed into the rosin storage box 211 in real time.

[0047] In the initial state, the feeding barrel 2121 is located in the rosin storage box 211, and the height of the rosin is above the barrel mouth of the feeding barrel 2121. When the pushing cylinder 213 pushes the lifting frame 212 to rise, the feeding barrel 2121 is filled with rosin and the rosin is sent out of the rosin storage box 211 for dipping.

[0048] like Figure 2 and Figure 4As shown, the tin coating mechanism 22 includes a tin coil placement rack 221, a tin bar conveying structure, a high-temperature tin coating platform 222 and a pushing structure, and the high-temperature tin coating platform 222 is arranged on the bracket 16. The pushing structure includes a driving cylinder 223, and the tin bar conveying structure includes a sliding platform 224, and the sliding platform 224 is located above the high-temperature tin coating platform 222. The driving cylinder 223 drives the sliding platform 224 to slide relative to the high-temperature tin coating platform 222; the tin coil placement rack 221 is arranged on the sliding platform 224, and the sliding platform 224 is hinged with a push-flattening block 225 at one end close to the high-temperature tin coating platform 222, and the lower end surface of the push-flattening block 225 is provided with a symmetrical inclined surface 2251. When the sliding platform 224 moves, it drives the push-flattening block 225 to move relative to the high-temperature tin coating platform 222, so that the inclined surface 2251 rubs against the surface of the high-temperature tin coating platform 222.

[0049] The tin coil is placed on the tin coil placement rack 221, and the driving cylinder 223 drives the sliding platform 224 to move towards or away from the high-temperature tinning platform 222. When the driving cylinder 223 makes the sliding platform 224 close to the high-temperature tinning platform 222, the front end of the tin bar is transmitted to the high-temperature tinning platform 222 through the tin coil transmission structure, and the tin bar is melted on the high-temperature tinning platform 222. The driving cylinder 223 drives the sliding platform 224 away from the high-temperature tinning platform 222, and at the same time drives the flattening block 225 to move, so that the flattening block 225 spreads the molten liquid tin through the inclined surface 2251 during the movement, which can avoid a large amount of liquid tin from being dipped on the coil at both ends when dipping tin, thereby improving the quality of solder.

[0050] like Figure 3 and Figure 4 As shown, the tin bar transmission structure includes a driving motor 226 and a guide wheel assembly, the guide wheel assembly includes a driving shaft 227, a driving wheel 2271, a first guide wheel 228 and a second guide wheel 229, a rotating shaft seat 161 is provided on the bracket 16, the driving shaft 227 is rotatably provided on the rotating shaft seat 161, the driving wheel 2271 is coaxially provided on the driving shaft 227, the driving shaft 227 and the output shaft of the driving motor 226 are matched through a transmission belt transmission, when the driving wheel 2271 rotates, the first guide wheel 228 and the second guide wheel 229 are driven to rotate. The tin bar transmission structure also includes a first guide sleeve 2281 and a second guide sleeve 2291, the first guide sleeve 2281 is horizontally provided, the second guide sleeve 2291 is vertically provided, the first guide sleeve 2281 is guided and matched with the first guide wheel 228, and the second guide sleeve 2291 is guided and matched with the second guide wheel 229.

[0051] The tin bar is passed through the first guide sleeve 2281 and then wrapped around the first guide wheel 228. The tin bar is then wrapped around the driving wheel 2271 and the second guide wheel 229 in turn, and finally passes through the second guide sleeve 2291. The second guide sleeve 2291 guides the tin bar vertically to the high-temperature tinning table 222. When the driving shaft 227 rotates driven by the output shaft of the driving motor 226, the driving shaft 227 is driven to rotate. The rotation of the driving wheel 2271 can drive the first guide wheel 228 and the second guide wheel 229 to rotate synchronously, thereby transferring the tin bar to the high-temperature tinning table 222 for melting.

[0052] like Figure 1 , Figure 5 , Figure 6 and Figure 7 As shown, the installation conduction device 3 includes a feeding mechanism 31, a mounting structure 32 and a conduction detection module 33. The feeding mechanism 31 includes a vibration plate 5 and a pushing structure 6, the discharge port of the vibration plate 5 is provided with a guide groove 51, the pushing structure 6 includes a pushing cylinder 61 and a feeding block 62, the feeding block 62 is fixedly connected to the piston rod of the pushing cylinder 61, and an embedding groove 621 is provided on the upper surface of the feeding block 62, when the pushing cylinder 61 drives the feeding block 62 to move, the guide groove 51 can be connected with the embedding groove 621. The workbench 1 is provided with a fixed frame 17, and the mounting structure 32 includes a thrust cylinder 321 and a mounting seat 322. The thrust cylinder 321 is fixedly connected to the fixed frame 17, and an L-shaped push block 323 is provided on the piston rod of the thrust cylinder 321. The push block 323 is slidably arranged above the thrust cylinder 321. The mounting seat 322 is fixedly connected to the push block 323, and a first electrode 324 is horizontally arranged on the mounting seat 322; the fixed frame 17 is provided with a fixed seat 171, and a first mounting sleeve is provided on the fixed seat 171 1711, a second electrode 325 and a reset spring 326 are vertically arranged in the first mounting sleeve 1711, the lower end of the reset spring 326 abuts against the inner wall of the first mounting sleeve 1711, and the upper end of the reset spring 326 abuts against the second electrode 325, and the reset spring 326 makes the upper end of the second electrode 325 always have a movement tendency to extend out of the first mounting sleeve 1711, the conduction detection module 33 is electrically connected with the first electrode 324 and the second electrode 325, and the thrust cylinder 321 drives the mounting seat 322 to move closer to or away from the fixing seat 171. The fixing frame 17 is also provided with a bending mechanism 7, which includes a support block 71, a horizontal connecting column 72 is provided on the support block 71, a bending wheel 73 is sleeved on the connecting column 72, and a bearing 74 is provided between the bending wheel 73 and the connecting column 72. The manipulator 11 places the two ends of the winding wire wrapped around the built-in coil on the bending wheel 73 in sequence to implement the bending process. The bending mechanism 7 can bend the winding wire, and the bending wheel 73 can rotate relative to the connecting column 72 through the bearing 74, so as to reduce damage to the built-in coil.

[0053] A number of high-pressure nozzles are placed in the vibration plate 5, and the vibration plate 5 gradually transfers the high-pressure nozzles to the material guide trough 51. In the initial state, the pushing cylinder 61 moves the feeding block 62 to the notch of the material guide trough 51, so that the material guide trough 51 is connected with the embedding groove 621. In this way, with the push of the high-pressure nozzle at the back, the high-pressure nozzle at the front can slide into the embedding groove 621, and then the pushing cylinder 61 pushes the feeding block 62 to make the embedding groove 621 away from the material guide trough 51, and sends the high-pressure nozzle in the embedding groove 621 out for the robot 11 to grab. At this time, the outer wall of the rear end of the feeding block 62 is against the notch of the material guide trough 51 to prevent the high-pressure nozzle in the material guide trough 51 from falling. The high-voltage nozzle is inserted into the end of the built-in coil for pre-installation by the manipulator 11, and then the built-in coil is placed horizontally on the second electrode 325, so that the high-voltage nozzle is placed corresponding to the first electrode 324, and the thrust cylinder 321 drives the first electrode 324 on the mounting seat 322 to move toward the high-voltage nozzle, and the high-voltage nozzle is pressed against the front end of the built-in coil through the first electrode 324. At the same time, conduction is achieved between the first electrode 324 and the second electrode 325, and the conduction detection module 33 can detect the conduction between the high-voltage nozzle and the coil.

[0054] like Figure 1 and Figure 8 As shown, the assembly detection device 4 includes a chain assembly 41, an assembly mechanism 42 and a high and low voltage detection mechanism 43. The chain assembly 41 is provided with a plurality of bases 411, and the bases 411 are driven to move when the chain of the chain assembly 41 is driven. The assembly mechanism 42 includes a first support 421, a cylinder assembly and a blanking block 423. The first support 421 is fixedly arranged on the workbench 1. The cylinder assembly includes a connecting block 424, a horizontal thrust cylinder 422 and a first downward pressure cylinder 425. The horizontal thrust cylinder 422 drives the connecting block 424 to move. The first downward pressure cylinder 425 is fixedly installed on the upper end of the connecting block 424. The blanking block 423 is fixedly connected to the piston rod of the first downward pressure cylinder 425. A limiting portion 4231 is provided on the blanking block 423. The limiting portion 4231 is provided with a vertical U-shaped groove 4232. The U-shaped groove 4232 is adapted to the built-in coil.

[0055] During the assembly process, the shell is manually placed on each base 411 so that the opening of the shell faces upward, and the manipulator 11 places the built-in coil processed in the previous step above the shell opening. The horizontal thrust cylinder 422 pushes the connecting block 424 to move closer to the base 411, and then the first downward pressure cylinder 425 drives the material block 423 to move downward, so that the built-in coil can be pushed away from the manipulator 11 and pressed into the shell to assemble into an ignition coil. In this way, the pressure during press-fitting is more uniform, and the different ignition coils after assembly have higher consistency.

[0056] like Figure 8 and Fig. 9As shown, the high and low voltage detection mechanism 43 includes a second support 431, a third electrode 432, a fourth electrode 433 and a high and low voltage detection module (not shown in the figure), and the high and low voltage detection module is electrically connected to the third electrode 432 and the fourth electrode 433; a second downward pressing cylinder 434 is arranged vertically downward on the second support 431, and a pressing block 435 is arranged on the piston rod of the second downward pressing cylinder 434, the third electrode 432 is fixedly connected to the pressing block 435, and the second downward pressing cylinder 434 drives the pressing block 435 to move toward the base 411; a vertical downward lifting cylinder 436 is also arranged on the second support 431, and a moving block 437 is arranged on the piston rod of the lifting cylinder 436, and a pushing cylinder 438 is fixedly connected to the moving block 437, and the pushing cylinder 438 is arranged horizontally, and a second mounting sleeve 439 is arranged on the piston rod of the pushing cylinder 438, and the fourth electrode 433 is arranged on the second mounting sleeve 439.

[0057] During high and low voltage detection, the second downward pressure cylinder 434 drives the downward pressure block 435 to press down, so that the third electrode 432 presses against the low-pressure end of the upper end of the ignition coil, and the pushing cylinder 438 drives the fourth electrode 433 on the mounting sleeve to move to the bottom of the ignition coil, and then the lifting cylinder 436 drives the moving block 437 to move upward, so that the fourth electrode 433 presses against the high-pressure end of the lower end of the ignition coil, so that conduction can be achieved.

[0058] like Figure 8 and Fig.10 As shown, the assembly detection device 4 also includes a positioning structure 8, which includes a lifting cylinder 81 and a clamping cylinder 82. A base plate 412 is provided at the bottom of the chain assembly 41. The lifting cylinder 81 is fixedly connected to the base plate 412. A lifting block 83 is fixedly connected to the piston rod of the lifting cylinder 81. A stopper 84 and a mounting block 85 are provided on the lifting block 83. The clamping cylinder 82 is fixedly connected to the mounting block 85. A clamping block 86 is fixedly connected to the piston rod of the clamping cylinder 82. A hook 861 is provided on the upper end of the clamping block 86. The clamping cylinder 82 drives the clamping block 86 to move toward the stopper 84, so that the clamping block 86 and the stopper 84 clamp and fix the base 411. When assembling or testing, the base 411 can be positioned by the positioning structure 8, and the lifting cylinder 81 pushes the lifting block 83 to rise, so that the stop block 84 and the clamping block 86 extend into the track of the chain assembly 41, and one side of the base 411 abuts against the stop block 84, and the clamping cylinder 82 pushes the clamping block 86 to move horizontally toward the stop block 84 until the clamping block 86 abuts against the other side of the base 411. In this way, the base 411 can be positioned by the clamping block 86 and the stop block 84.

[0059] The basic working principle of the present invention is as follows: the manipulator 11 solders the dust-removed built-in coil on the soldering device 2, firstly dips rosin in the rosin adding mechanism 21, then solders the two ends of the coil through the tinning mechanism 22, and then cools and irons the two ends of the coil on the cooling column 23 respectively; when the built-in coil is installed with a high-voltage nozzle, firstly bend the two ends of the winding on the bending wheel 73, the feeding mechanism 31 sequentially feeds out the high-voltage nozzle for installation, and pre-installs the high-voltage nozzle, the manipulator 11 cooperates with the installation structure 32 to install the high-voltage nozzle at the front end of the built-in coil, and then installs the high-voltage nozzle. During the assembly, the conduction detection module 33 can be used to detect whether the built-in coil and the high-voltage nozzle are conductive; finally, the built-in coil is assembled on the outer shell, the outer shell is placed on the base 411, and the chain assembly 41 transfers the base 411 to the assembly mechanism 42. The manipulator 11 cooperates with the assembly mechanism 42 to assemble the ignition coil. Subsequently, the chain assembly 41 moves the base 411 with the ignition coil to the high and low voltage detection mechanism 43 for high and low voltage detection. In this way, the processing process has a high degree of automation, good quality and consistency, and low labor costs.

[0060] The above description is only a preferred embodiment of the present invention, so all equivalent changes or modifications made according to the structure, characteristics and principles described in the scope of the patent application of the present invention are included in the scope of the patent application of the present invention.

Claims

1. An internal coil material removal, soldering and testing device for an ignition coil, comprising a workbench (1), on which a manipulator (11) is arranged, characterized in that: The workbench (1) is also provided with a material placing rack (12), a dust removal device, a soldering device (2), an installation and conduction device (3) and an assembly detection device (4); the dust removal device comprises a suction pump (14) and a sleeve (15); the suction port of the suction pump (14) is connected to the sleeve (15); The soldering device (2) comprises a rosin adding mechanism (21), a tin coating mechanism (22) and a cooling column (23); The installation and conduction device (3) comprises a feeding mechanism (31), an installation structure (32) and a conduction detection module (33); The assembly detection device (4) comprises a chain assembly (41), an assembly mechanism (42) and a high and low voltage detection mechanism (43); a plurality of bases (411) are arranged on the chain assembly (41); when the chain assembly (41) is driven, the bases (411) are driven to move; The workbench (1) is provided with a fixing frame (17), and the mounting structure (32) comprises a thrust cylinder (321) and a mounting seat (322), wherein the thrust cylinder (321) is provided on the fixing frame (17), and the mounting seat (322) is provided with a first electrode (324); the fixing frame (17) is provided with a fixing seat (171), and the fixing seat (171) is provided with a first mounting sleeve (1711), and the first mounting sleeve (1711) is provided with a second electrode (325), the conduction detection module (33) is electrically connected to the first electrode (324) and the second electrode (325), and the thrust cylinder (321) drives the mounting seat (322) to move closer to or away from the fixing seat (171).

2. The internal coil material taking, soldering and testing equipment of an ignition coil according to claim 1, characterized in that: The rosin adding mechanism (21) comprises a rosin storage box (211), a lifting frame (212) and a pushing cylinder (213); a feeding cylinder (2121) is arranged on the lifting frame (212); one end of the feeding cylinder (2121) provided on the lifting frame (212) is located in the rosin storage box (211); a through hole (2111) for the feeding cylinder (2121) to pass through is opened on the rosin storage box (211); and the pushing cylinder (213) drives the feeding cylinder (2121) to extend out of the rosin storage box (211).

3. The internal coil material taking, soldering and testing equipment of an ignition coil according to claim 1, characterized in that: The tin coating mechanism (22) comprises a tin coil placement rack (221), a tin bar conveying structure, a high-temperature tin coating platform (222) and a pushing structure, wherein the pushing structure comprises a driving cylinder (223), and the tin bar conveying structure comprises a sliding platform (224), wherein the driving cylinder (223) drives the sliding platform (224) to slide relative to the high-temperature tin coating platform (222); the tin coil placement rack (221) is arranged on the sliding platform (224), a push-flattening block (225) is hingedly connected to the sliding platform (224), and an inclined surface (2251) is arranged on the lower end surface of the push-flattening block (225), and when the sliding platform (224) moves, the push-flattening block (225) is driven to move relative to the high-temperature tin coating platform (222), so that the inclined surface (2251) rubs against the surface of the high-temperature tin coating platform (222).

4. The internal coil material taking, soldering and testing equipment of an ignition coil according to claim 3, characterized in that: The tin bar transmission structure comprises a driving motor (226) and a guide wheel assembly; the guide wheel assembly comprises a driving shaft (227), a driving wheel (2271), a first guide wheel (228) and a second guide wheel (229); the driving wheel (2271) is coaxially arranged on the driving shaft (227); the driving shaft (227) and the output shaft of the driving motor (226) are matched through a transmission belt transmission; when the driving wheel (2271) rotates, the first guide wheel (228) and the second guide wheel (229) are driven to rotate.

5. The internal coil material taking, soldering and testing equipment of an ignition coil according to claim 1, characterized in that: The feeding mechanism (31) comprises a vibration plate (5) and a pushing structure (6); the discharge port of the vibration plate (5) is provided with a material guide groove (51); the pushing structure (6) comprises a pushing cylinder (61) and a feeding block (62); the feeding block (62) is fixedly connected to the piston rod of the pushing cylinder (61); an embedding groove (621) is provided on the feeding block (62); when the pushing cylinder (61) drives the feeding block (62) to move, the material guide groove (51) can be connected to the embedding groove (621).

6. The internal coil material taking, soldering and testing equipment of an ignition coil according to claim 1, characterized in that: The fixing frame (17) is also provided with a bending mechanism (7), the bending mechanism (7) comprising a support block (71), a horizontal connecting column (72) being provided on the support block (71), a bending wheel (73) being sleeved on the connecting column (72), and a bearing (74) being provided between the bending wheel (73) and the connecting column (72).

7. The internal coil material removal, soldering and testing equipment of an ignition coil according to claim 1, characterized in that: The assembly mechanism (42) includes a first support (421), a cylinder assembly and a material removal block (423); the cylinder assembly includes a connecting block (424), a horizontal thrust cylinder (422) and a first downward pressure cylinder (425); the horizontal thrust cylinder (422) drives the connecting block (424) to move; the first downward pressure cylinder (425) is fixedly mounted on the connecting block (424); and the material removal block (423) is fixedly connected to the piston rod of the first downward pressure cylinder (425).

8. The internal coil material taking, soldering and testing equipment of an ignition coil according to claim 1, characterized in that: The high and low voltage detection mechanism comprises a second support (431), a third electrode (432), a fourth electrode (433) and a high and low voltage detection module, wherein the high and low voltage detection module is electrically connected to the third electrode (432) and the fourth electrode (433); a second pressing cylinder (434) is arranged on the second support (431), a pressing block (435) is arranged on the piston rod of the second pressing cylinder (434), and the third electrode (432) is fixedly connected to the pressing block (435). 5), the second pressing cylinder (434) drives the pressing block (435) to move; the second support (431) is also provided with a lifting cylinder (436), the piston rod of the lifting cylinder (436) is provided with a moving block (437), the moving block (437) is fixedly connected with a pushing cylinder (438), the piston rod of the pushing cylinder (438) is provided with a second mounting sleeve (439), and the fourth electrode (433) is provided on the second mounting sleeve (439).

9. The internal coil material removal, soldering and testing equipment of an ignition coil according to claim 1, characterized in that: The assembly detection device (4) also includes a positioning structure (8), the positioning structure (8) includes a lifting cylinder (81) and a clamping cylinder (82), the piston rod of the lifting cylinder (81) is fixedly connected to a lifting block (83), and the lifting block (83) is provided with a stopper (84) and a mounting block (85); the clamping cylinder (82) is fixedly connected to the mounting block (85), the piston rod of the clamping cylinder (82) is fixedly connected to a clamping block (86), and the clamping cylinder (82) drives the clamping block (86) to move toward the stopper (84), so that the clamping block (86) and the stopper (84) clamp and fix the base (411).

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