Polypropylene umbrella cloth casting production line

By designing a polypropylene umbrella casting production line for automatic roll change, cutting and glue patching, the problems of low production efficiency and waste of resources in the existing technology are solved, and efficient automated production and material recycling are achieved.

CN110789039BActive Publication Date: 2025-04-11CHINA JICHENG HOLDINGS
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Patent Information

Application Number
CN201911224709.9
Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2019-12-04
Publication Date
2025-04-11
Estimated Expiration
2039-12-04

AI Technical Summary

Technical Problem

The existing polypropylene umbrella casting production line cannot realize the automatic roll change, cutting and glue pasting process, resulting in low production efficiency, and the edge cutting mechanism generates a large amount of waste edge materials, resulting in waste of resources.

Method used

A polypropylene umbrella casting production line including casting device, edge cutting device, corona device and winding device is designed, and an automatic glue-on roller mechanism, a lifting cutter mechanism and a roller-on glue-on mechanism are used to realize automatic roll change, cutting and glue-on process, and reduce resource waste through the edge material recycling device.

Benefits of technology

The automated operation of the polypropylene umbrella production line has been realized, production efficiency has been improved, manual intervention has been reduced, resource waste has been reduced, and material utilization has been improved through recycling and utilization of edge materials.

✦ Generated by Eureka AI based on patent content.

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Abstract

The present invention relates to a polypropylene umbrella cloth casting production line, comprising an extrusion device, a casting device, a trimming device, a corona device, and a winding device. The casting device is arranged below the discharge port of the extrusion device, and a trimming device, a corona device, and a winding device are arranged in sequence downstream of the casting device. A side material recovery device is arranged between the extrusion device and the trimming device; the winding device comprises a frame three and a driving motor, a large roller, an automatic gluing upper roller mechanism, a lifting cutter mechanism, a material roller transfer mechanism, and a residual material winding mechanism arranged on the frame three. The large roller, the lifting cutter mechanism, and the residual material winding mechanism are arranged on the frame three from left to right in sequence. The driving motor drives the large roller to rotate, the material roller transfer mechanism is arranged between the large roller and the residual material winding mechanism, the large roller is provided with a material winding station near the lifting cutter mechanism, and the automatic gluing upper roller mechanism is arranged above the large roller. The polypropylene umbrella cloth casting production line of the present invention can automatically change rolls, cut, and glue, and has a high utilization rate of materials.
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Description

Technical Field

[0001] The invention relates to the technical field of umbrella cloth production, in particular to a polypropylene umbrella cloth casting production line. Background Art

[0002] The polypropylene umbrella cloth casting production line is a device for processing and manufacturing plastic film. The polypropylene umbrella cloth production line uses a casting device to press and extend rubber or plastic into a film of a certain thickness and surface shape at a certain temperature, and then performs trimming, corona, winding and other treatments on the film in turn. The existing polypropylene umbrella cloth casting production line uses a winder to wind the produced film. When the traditional winding mechanism is winding, the driving mechanism drives a material roller to rotate to realize the winding action. When the material roller is full, it is necessary to change the roll, the umbrella cloth needs to be divided, and the empty material roller is replaced on the winder. In order to ensure that the end of the umbrella cloth can be fixed on the empty material roller to achieve smooth winding, double-sided tape is often wound on the material roller. The traditional winding mechanism cannot realize automatic roll change. The production line needs to be stopped when changing the roll. The cutting and gluing processes need to be completed manually, so the traditional winding mechanism cannot guarantee the high-efficiency production of the production line, and the trimming mechanism used in the existing polypropylene umbrella cloth casting production line will produce a lot of waste edge materials, which will cause great waste if not recycled. Summary of the invention

[0003] In order to overcome the technical defects of the prior art, the present invention provides a polypropylene umbrella cloth casting production line, which can automatically change rolls, cut and glue processes, can improve the production efficiency of the umbrella cloth production line, and has a high utilization rate of materials.

[0004] The technical solution adopted by the present invention is: a polypropylene umbrella cloth casting production line, including an extrusion device, a casting device, a trimming device, a corona device, and a winding device, wherein the casting device is arranged below the discharge port of the extrusion device, and a trimming device, a corona device, and a winding device are arranged in sequence downstream of the casting device, and a side material recovery device is also arranged between the extrusion device and the trimming device;

[0005] The winding device includes a frame three and a driving motor, a large roller, an automatic glue-applying upper roller mechanism, a lifting cutter mechanism, a material roller transfer mechanism and a residual material winding mechanism installed on the frame three. The large roller, the lifting cutter mechanism and the residual material winding mechanism are installed on the frame three from left to right in sequence. The driving motor drives the large roller to rotate. The material roller transfer mechanism is arranged between the large roller and the residual material winding mechanism. The side of the large roller close to the lifting cutter mechanism is a material winding station. The lifting cutter mechanism is installed close to the material winding station. The automatic glue-applying upper roller mechanism is installed above the large roller.

[0006] The edge material recovery mechanism includes a crusher, a suction device and a recovery pipe. The discharge end of the trimming device is provided with a winding sleeve, and the winding sleeve guides the edge material to the feed port of the crusher. The feed port of the suction device is connected to the discharge port of the crusher, and the discharge port of the suction device is connected to the melting tank of the extrusion device through the recovery pipe.

[0007] Preferably, the automatic gluing upper roller mechanism comprises an upper roller track, an upper roller push rod and a pushing cylinder, the upper roller track comprises a gluing segment and a bearing segment, the bearing segment is inclined at a small angle, the low end of the bearing segment is connected to the horizontally arranged gluing segment, and a movable limiting component is provided at the connection between the gluing segment and the bearing segment, the gluing segment is provided with a tooth row, the corresponding position of the material roller is provided with a tooth ring, the tooth ring is meshed with the tooth row, the end of the gluing segment is directly above the material winding station, the upper roller push rod moves along the gluing segment under the drive of the pushing cylinder, and a roller-type gluing mechanism is installed at the end of the upper roller push rod.

[0008] Preferably, the length of the tooth row is the same as the outer circumference of the tooth ring.

[0009] Preferably, the roller-type gluing mechanism includes a mounting frame and a feed reel for placing double-sided adhesive material and a take-up reel arranged on the mounting frame for taking up the substrate. The mounting frame is mounted on the end of the upper roller push rod through a pressure cylinder. Under the action of the pressure cylinder, the mounting frame approaches or moves away from the track surface of the gluing segment. The feed reel and the take-up reel are driven by respective reduction motors. A gluing wheel is provided at the lower end of the mounting frame. A vertically movable glue-cutting blade is provided on the side of the gluing wheel close to the end of the gluing segment. A conical rod is also provided on the side of the gluing wheel away from the end of the gluing segment, and the tip of the conical rod faces downward.

[0010] Preferably, the lifting cutter mechanism includes a cutter, a cutter track, and a vertically arranged lifting cylinder, the piston rod of the lifting cylinder faces upward, the cutter track is fixed on the piston rod of the lifting cylinder, a cutter driving mechanism is provided in the track, and the cutter moves along the cutter track driven by the cutter driving mechanism.

[0011] Preferably, the casting device includes a frame one, a guide roller is fixedly installed on one side of the top end of the frame one, a pressure flow roller is fixedly installed on the top end of the frame one at one side of the guide roller, a drainage roller is fixedly installed on the top end of the frame one at one side of the pressure flow roller, a support rod is welded to the top edge of the front end of the frame one, a fixing rod is welded to the top edge of the back end of the frame one, a support plate is welded to the top of the front end of the fixing rod, a suction cup is embedded in the middle of the top end of the support rod, a transparent plastic plate is hinged to the back edge of the fixing rod, slide grooves are equidistantly provided on both sides of the inner wall of the frame one, and a cleaning mechanism is provided in the middle of the inner wall of the slide groove.

[0012] Preferably, the cleaning mechanism includes a moving rod, a knife holder, a bamboo knife, a connecting rod and a cylinder. A moving rod is provided in the middle of the inner wall of the slide groove, a knife holder is welded in the middle of the top end of the moving rod, a bamboo knife is embedded in the middle of the top end of the knife holder, connecting rods are welded on both sides of one end face of the moving rod, and a cylinder is connected to the middle of the bottom end of the connecting rod.

[0013] Preferably, the trimming device comprises a frame 2, both sides of the back end of the frame 2 are provided with vertical rods, the tops of the two vertical rods are equidistantly connected to the tensioning rollers through the rotating shaft, the middle back ends of the two vertical rods are welded with mounting seats at the positions between the two tensioning rollers, the middle parts of the two mounting seats are welded with hexagonal prisms, and the middle parts of the hexagonal prisms are slidably connected with a plurality of cutting components, the cutting components include a slider, a first knob bolt, a trapezoidal block, a blade slot, an arc hole, an internally threaded half pipe, a second knob bolt and a trapezoidal rubber pad, A plurality of sliders are slidably connected to the middle of the hexagonal prism, a first knob bolt is installed through one end of the slider through threaded engagement, a trapezoidal block is welded to the other end of the slider, a blade slot is opened in the middle of the top of the trapezoidal block, a circular arc channel is opened through the middle of the inner wall of the blade slot, an internal threaded half-tube is embedded and welded at one end of two circular arc channels, a second knob bolt is connected between the two internal threaded half-tubes through threaded engagement, and trapezoidal rubber pads are glued to the upper and lower positions of the inner wall of the blade slot corresponding to the circular arc channel.

[0014] Preferably, the corona device includes a device body, an exhaust duct joint is embedded and installed on one side of the top of the device body, an exhaust duct is sleeved on the edge of the outer surface of the exhaust duct joint, and a supporting mechanism is welded on the other side of the top of the device body, the supporting mechanism includes a supporting column, a limiting ring, a circular ring, a fastening screw, an exhaust duct support plate, a groove and a fluorescent warning sign, a supporting column is welded on the other side of the top of the device body, a limiting ring is welded on the middle part of the top of the support column, a circular ring is sleeved on the middle part of the outer surface of the support column, a fastening screw is detachably connected to one side of the outer surface of the circular ring through threaded engagement, an exhaust duct support plate is welded on the outer surface of the circular ring at the edge position corresponding to one end of the fastening screw, grooves are opened in the middle of the front and back of the exhaust duct support plate, a fluorescent warning sign is arranged in the middle of the inner wall of the groove, and connecting blocks are welded on the edges at both ends of the back of the device body.

[0015] Preferably, a bolt is connected through the middle of one end of the connection block, and the outer edge of the bolt is detachably connected to a concave plate through threaded engagement, and an infrared radiation lamp is fixedly installed in the middle of the inner wall of the concave plate.

[0016] The beneficial effects of the present invention are:

[0017] (1) The casting device of the polypropylene umbrella cloth casting production line of the present invention can protect the surfaces of the guide roller, the pressure roller and the drainage roller through the support rod, the fixed rod, the support plate, the transparent plastic plate and the suction cup, prevent the external dust from dripping onto the surfaces of the guide roller, the pressure roller and the drainage roller, thereby ensuring the cleanliness of the surfaces of the guide roller, the pressure roller and the drainage roller, and at the same time, prevent the surfaces of the guide roller, the pressure roller and the drainage roller from being scratched, thereby allowing the guide roller, the pressure roller and the drainage roller to be used normally; the surfaces of the guide roller, the pressure roller and the drainage roller can be cleaned through the moving rod, the knife holder, the bamboo knife, the connecting rod, the slide groove and the cylinder, reducing the difficulty of cleaning the surfaces of the guide roller, the pressure roller and the drainage roller; the return oil pipe can be limited through the fixed block, the moving block, the semicircular ring and the screw rod, thereby preventing the return oil pipe from shaking, thereby making the return oil pipe more stably installed.

[0018] (2) The trimming device of the polypropylene umbrella cloth casting production line of the present invention moves the blade in the blade slot through the first knob bolt, and squeezes the blade through the trapezoidal rubber pad, so that the static friction resistance of the blade is increased, thereby ensuring the stability of the blade and facilitating the slow extension of the blade, so that the user can adjust the extension length according to actual conditions, so that the umbrella cloth can still be extended after being tightened, and the extension length is easier to adjust; the slider moves along the hexagonal prism, so that the cutting assembly is more stable after installation, and the cut edge material is guided out of the winding sleeve through the split roller, so that the cut edge material can be conveniently collected and recycled, reducing the time cost and labor cost of edge material recycling; a smoothing mechanism is provided, and the worm wheel and the smoothing sheet are driven to rotate through the rotation of the power shaft and the worm sleeve, thereby smoothing the umbrella cloth inserted into the tightening roller, and because the worm sleeve rotates in the opposite direction, the smoothing is smoothed from the middle to the two sides, so that the smoothing of the umbrella cloth is more sufficient and stable.

[0019] (3) The corona device of the polypropylene umbrella cloth casting production line of the present invention can keep the exhaust duct flat through the support column, the limit ring, the circular ring, the fastening screw, the exhaust duct support plate, the groove and the fluorescent warning sign, thereby reducing the wrinkles of the exhaust duct and facilitating the normal exhaust of the exhaust duct. Moreover, the fluorescent warning sign can be used to warn the staff and prevent the electric shock between the staff and the device body. The concave connecting block, the L-shaped connecting block, the notch, the roller, the circular hole and the extrusion screw can facilitate the installation between the device body and the concave connecting block, reducing the installation difficulty between the device body and the concave connecting block. At the same time, the device body can be limited to prevent the position of the device body from moving. The plastic umbrella cloth entering the inside of the device body can be dried through the connecting block, the concave plate, the infrared radiation lamp and the bolt. At the same time, the moisture around the device body can be reduced, thereby ensuring the dryness around the device body and further improving the treatment degree of the plastic umbrella cloth.

[0020] (4) The winding device of the polypropylene umbrella cloth casting production line of the present invention moves an empty material roll to the winding station through the upper roller mechanism. While the roll is being raised, the roller-type gluing mechanism glues the material roll. The glued material roll is pressed onto the large roller under the action of the positioning rod for winding. When the material roll is full, the positioning rod transfers the cloth roll to the residual material winding mechanism under the action of the material transfer cylinder. The U-shaped groove at the upper end of the positioning rod is tilted, and the cloth roll rolls from the U-shaped groove to the residual material winding mechanism. The positioning rod is reset, and the next empty material roll after gluing is pressed onto the large roller under the action of the positioning rod. The lifting cutter mechanism rises to cut the cloth, and the next round of winding begins. The winding device for the production of plastic umbrella cloth of the present invention can realize automatic roll changing, cutting and gluing processes. When it is used in the umbrella cloth production line, there is no need to stop the machine to perform the above processes, which is conducive to high-speed continuous operation of the production line and can improve the production efficiency of the umbrella cloth production line. BRIEF DESCRIPTION OF THE DRAWINGS

[0021] Figure 1 It is a structural schematic diagram of the polypropylene umbrella cloth casting production line of the present invention.

[0022] Figure 2 It is a schematic structural diagram of the casting device of the present invention.

[0023] Figure 3 It is a schematic diagram of the installation structure of the suction cup of the casting device.

[0024] Figure 4 It is a structural schematic diagram of the cleaning mechanism of the casting device.

[0025] Figure 5 It is a structural schematic diagram of the slitting cabinet of the present invention.

[0026] Figure 6 It is a schematic diagram of the structure of the back of the trimming device.

[0027] Figure 7 It is a schematic diagram of the structure of the cutting assembly of the trimming device.

[0028] Figure 8 It is a schematic diagram of the bonding structure of the trapezoidal rubber pad of the trimming device;

[0029] Fig. 9 It is a schematic diagram of the installation structure of the sliding sleeve of the trimming device;

[0030] Fig.10 It is a structural schematic diagram of the trimming device smoothing component;

[0031] Fig.11 It is a schematic diagram of the installation structure of the trimming device umbrella cloth;

[0032] Fig.12 is a schematic diagram of the structure of the corona device;

[0033] Fig.13 It is a schematic diagram of the installation structure of the infrared radiation lamp of the corona device;

[0034] Fig.14 It is a schematic diagram of the installation structure of the roller of the corona device;

[0035] Fig.15 It is a structural schematic diagram of the supporting mechanism of the corona device;

[0036] Fig.16 It is a structural schematic diagram of the winding device.

[0037] Fig.17 This is a top view of the roller track on the winding device.

[0038] Fig.18 It is a side view of the material roller of the winding device.

[0039] Fig.19 It is a structural schematic diagram of the gluing mechanism of the winding device.

[0040] Fig. 20 This is a schematic diagram of the installation of the gluing mechanism of the winding device.

[0041] Fig.21 It is a structural schematic diagram of the cutter moving mechanism of the winding device.

[0042] Fig. 22 The structure diagram of the movable limit assembly of the winding device Figure 1 .

[0043] Fig.23 The structure diagram of the movable limit assembly of the winding device Figure 2 .

[0044] Fig.24 It is a top view of the movable limit assembly of the winding device.

[0045] Description of reference numerals: 1. casting device; 101. frame 1; 102. guide roller; 103. pressure roller; 104. guide roller; 105. support rod; 106. fixed rod; 107. support plate; 108. transparent plastic plate; 109. suction cup; 110. slideway; 111. cleaning mechanism; 1111. moving rod; 1112. knife holder; 1113. bamboo knife; 1114. connecting rod; 1115. cylinder; 112. oil return pipe; 113. fixed block; 114. moving block; 115. semicircular ring; 116. screw;

[0046] 2. Trimming device; 201. Frame 2; 202. Vertical rod; 203. Take-up roller; 204. Mounting seat; 205. Hexagonal prism; 206. Cutting assembly; 2061. Sliding block; 2062. First knob bolt; 2063. Trapezoidal block; 2064. Blade slot; 2065. Circular arc channel; 2066. Internal threaded half pipe; 2067. Second knob bolt; 2068. Trapezoidal rubber pad; 207. Side plate; 208. Splitting roller; 209. Bottom rod; 210. Sliding sleeve; 211. Third knob bolt; 212. Winding sleeve; 213. Connecting rod; 214. Smoothing assembly; 2141. Mounting block; 2142. Power shaft; 2143. Transmission shaft; 2144. Smoothing sheet; 2145. Worm gear; 2146. Worm sleeve; 2147. Motor;

[0047] 3. Corona device; 301. Device body; 302. Exhaust duct joint; 303. Exhaust duct; 304. Support mechanism; 3041. Support column; 3042. Limiting ring; 3043. Circular ring; 3044. Fastening screw; 3045. Exhaust duct support plate; 3046. Groove; 3047. Fluorescent warning sign; 305. Concave connecting block; 306. L-shaped connecting block; 307. Notch; 308. Roller; 309. Circular hole; 310. Extrusion screw; 311. Connecting block; 312. Concave plate; 313. Infrared radiation lamp; 314. Bolt;

[0048] 4. Winding device; 401. Frame three; 402. Driving motor; 403. Large roller; 404. Residual material winding mechanism; 4041. Turning roller; 451. Gluing section; 4511. Tooth row; 452. Load-bearing section; 406. Material roller; 407. Tooth ring; 408. Pushing cylinder; 409. Upper roller push rod; 410. Movable limiting assembly; 4101. Limiting plate; 4102. Movable support rod; 4103. Compression spring; 4104. Limiting slide; 4105. First slide block; 411. Roller type glue sticking mechanism; 41101. Mounting frame; 41102. Feed reel; 41103, material receiving reel; 41104, glue sticking wheel; 41105, glue cutting blade; 41106, glue cutting cylinder; 41107, tapered rod; 41108, pressure cylinder; 41109, second slide block; 41110, slide rail; 4121, cutter; 4122, cutter track; 4123, lifting cylinder; 4124, knife holder; 4125, conveyor belt; 4126, cutter drive motor; 413, material transfer cylinder; 414, U-shaped groove; 415, positioning rod; 5, umbrella cloth; 6, edge material; 7, crusher; 8, suction device; 9, recovery pipe. DETAILED DESCRIPTION

[0049] The present invention will be further described below in conjunction with the accompanying drawings:

[0050] like Figures 1 to 24 As shown, this embodiment provides a polypropylene umbrella cloth casting production line, including an extruder, a casting device 1, a trimming device, a corona device 3, and a winding device 4. The casting device 1 is arranged below the discharge port of the extruder, and the trimming device, the corona device 3 and the winding device 4 are arranged in sequence downstream of the casting device 1. A side material recovery device is also arranged between the extruder and the trimming device;

[0051] The winding device 4 includes a frame 3 401 and a driving motor 402, a large roller 403, an automatic gluing upper roller mechanism, a lifting cutter mechanism, a material roller transfer mechanism and a residual material winding mechanism 404 installed on the frame 3 401. The large roller 403, the lifting cutter mechanism and the residual material winding mechanism 404 are installed on the frame 3 401 from left to right. The driving motor 402 drives the large roller 403 to rotate. The material roller transfer mechanism is arranged between the large roller 403 and the residual material winding mechanism 404. The side of the large roller 403 close to the lifting cutter mechanism is a material winding station. The lifting cutter mechanism is installed close to the material winding station. The automatic gluing upper roller mechanism is installed above the large roller 403.

[0052] The edge material recovery mechanism includes a crusher 7, a suction device 8 and a recovery pipe 9. The discharge end of the trimming device is provided with a winding sleeve 212. The winding sleeve 212 guides the edge material 6 to the feed port of the crusher 7. The feed port of the suction device 8 is connected to the discharge port of the crusher 7. The discharge port of the suction device 8 is connected to the melting tank of the extrusion device through the recovery pipe 9. After the edge material 6 enters the crusher 7 and is crushed, it can be transported back to the melting tank of the extrusion device by the suction device 8 for recycling.

[0053] like Figures 2 to 4 As shown, the casting device 1 includes a frame 101, a guide roller 102 is fixedly installed on one side of the top of the frame 101, a pressure roller 103 is fixedly installed on the top of the frame 101 at a position on one side of the guide roller 102, a guide roller 104 is fixedly installed on the top of the frame 101 at a position on one side of the pressure roller 103, a support rod 105 is welded on the top edge of the front of the frame 101, and a fixed rod 106 is welded on the top edge of the back of the frame 101. A support plate 107 is welded on the top of the front, a suction cup 109 is embedded in the middle of the top of the support rod 105, a transparent plastic plate 108 is hinged on the back edge of the fixing rod 106, the fixing rod 106 and the transparent plastic plate 108 are connected by a hinge, and the transparent plastic plate 108 and the hinge are connected by screws, which can facilitate the rotation of the transparent plastic plate 108 and reduce the difficulty of rotating the transparent plastic plate 108. Slide grooves 110 are equidistantly provided on both sides of the inner wall of the frame 101.

[0054] A cleaning mechanism 111 is provided in the middle of the inner wall of the slide 110, and the cleaning mechanism 111 includes a moving rod 1111, a knife holder 1112, a bamboo knife 1113, a connecting rod 1114 and a cylinder 1115;

[0055] A moving rod 1111 is arranged in the middle of the inner wall of the slide groove 110, and the outer diameter of the moving rod 1111 is equal to the inner diameter of the slide groove 110. The moving rod 1111 is located inside the slide groove 110, and can limit and fix the moving rod 1111 to prevent the moving rod 1111 from moving. A knife holder 1112 is welded in the middle of the top of the moving rod 1111, and a bamboo knife 1113 is embedded in the middle of the top of the knife holder 1112. The number of moving rods 1111 is set to three, and two connected The moving rods 1111 are connected by connecting rods 1114, and the moving rods 1111 are used to drive the three bamboo knives 1113 to move, so that the three bamboo knives 1113 are respectively fitted with the guide roller 102, the pressure roller 103 and the drainage roller 104, so as to clean the surfaces of the guide roller 102, the pressure roller 103 and the drainage roller 104. Connecting rods 1114 are welded to both sides of one end face of the moving rod 1111, and the middle part of the bottom end of the connecting rod 1114 is connected to a cylinder 1115.

[0056] The guide roller 102, the pressure roller 103 and the guide roller 104 are all connected to the return oil pipe 112 at one end through threads, and a fixed block 113 is welded to the bottom of the front side of the frame 101. The two sides of the front side of the fixed block 113 are detachably connected with screws 116 through threaded engagement. The outer surface of the screw 116 is sleeved with a moving block 114, and semicircular rings 115 are symmetrically provided on the back side of the moving block 114 and the front side of the fixed block 113. The return oil pipe 112 is located inside the semicircular ring 115. The diameter of the semicircular ring 115 is the same as the diameter of the return oil pipe 112, so as to fix and limit the return oil pipe 112 and prevent the return oil pipe 112 from moving.

[0057] Working principle and use process of the casting device 1: the film enters the surface of the pressure roller 103 along the drainage roller 104, and the film on the surface of the pressure roller 103 enters the surface of the guide roller 102, thereby completing the installation of the film and the guide roller 102, the pressure roller 103 and the drainage roller 104. Then, the transparent plastic plate 108 is rotated. After the transparent plastic plate 108 rotates, when one side of the bottom of the transparent plastic plate 108 is in contact with the support plate 107, the bottom end surface of the other end of the transparent plastic plate 108 is in contact with the suction cup 109 at the top of the support rod 105, and then the transparent plastic plate 108 is pressed, so that The transparent plastic plate 108 and the suction cup 109 are fixed to each other, and the transparent plastic plate 108 can be used to protect the surfaces of the guide roller 102, the pressure roller 103 and the drainage roller 104, so as to prevent external dust from dripping onto the surfaces of the guide roller 102, the pressure roller 103 and the drainage roller 104, thereby ensuring the cleanliness of the surfaces of the guide roller 102, the pressure roller 103 and the drainage roller 104, and at the same time, preventing the surfaces of the guide roller 102, the pressure roller 103 and the drainage roller 104 from being scratched, so that the guide roller 102, the pressure roller 103 and the drainage roller 104 can be used normally;

[0058] Then, the oil return pipes 112 of the guide roller 102, the pressure roller 103 and the guide roller 104 are respectively placed into the semicircular ring 115 of the fixed block 113, and then the screw 116 is rotated to make the fixed block 113 and the movable block 114 fit together, so that the oil return pipe 112 is fixed between the two semicircular rings 115, which can limit the oil return pipe 112 to prevent the oil return pipe 112 from shaking, thereby making the installation of the oil return pipe 112 more stable;

[0059] Finally, the film moves along the surfaces of the guide roller 102, the pressure roller 103 and the drainage roller 104, thereby completing the casting of the umbrella cloth 5. When the device is no longer in use, the cylinder 1115 drives the connecting rod 1114 to move, and the connecting rod 1114 drives the three moving rods 1111 to move along the inside of the slide 110 respectively. When the three moving rods 1111 move, they drive the knife holder 1112 to move, and when the knife holder 1112 moves, it drives the bamboo knife 1113 to move, so that the bamboo knife 1113 and the guide roller 102, the pressure roller 103 and the drainage roller 104 fit together, so that the surfaces of the guide roller 102, the pressure roller 103 and the drainage roller 104 can be cleaned, reducing the difficulty of cleaning the surfaces of the guide roller 102, the pressure roller 103 and the drainage roller 104.

[0060] like Figures 5 to 11 As shown, the trimming device 2 of this embodiment includes a frame 201, and vertical rods 202 are arranged on both sides of the back end of the frame 201. The tops of the two vertical rods 202 are equidistantly connected to tightening rollers 203 through rotating shafts. Mounting seats 204 are welded at the positions between the two tightening rollers 203 at the back ends of the middle parts of the two vertical rods 202, and hexagonal prisms 205 are welded in the middle parts of the two mounting seats 204.

[0061] A plurality of cutting assemblies 206 are slidably connected to the middle of the hexagonal prism 205. The cutting assemblies 206 include a slider 2061, a first knob bolt 2062, a trapezoidal block 2063, a blade slot 2064, an arc hole 2065, an internally threaded half pipe 2066, a second knob bolt 2067 and a trapezoidal rubber pad 2068.

[0062] A plurality of sliders 2061 are slidably connected to the middle of the hexagonal prism 205. A hexagonal hole is formed through one end of the slider 2061. The outer edge of the cross section of the hexagonal prism 205 fits with the inner edge of the cross section of the hexagonal hole to prevent the slider 2061 from turning over. A first knob bolt 2062 is installed through one end of the slider 2061 through threaded engagement. One end face of the first knob bolt 2062 fits with the surface of the hexagonal prism 205, so that the first knob bolt 2062 is squeezed on the surface of the hexagonal prism 205 under the action of the thread, thereby ensuring the stability of the slider 2061. A trapezoidal block 2063 is welded to the other end of the slider 2061, a blade slot 2064 is opened in the middle of the top of the trapezoidal block 2063, a circular arc channel 2065 is opened in the middle of the inner wall of the blade slot 2064, an internal threaded half pipe 2066 is embedded and welded at one end of the two circular arc channels 2065, a second knob bolt 2067 is connected between the two internal threaded half pipes 2066 through threaded engagement, and a trapezoidal rubber pad 2068 is glued to the upper and lower positions of the inner wall of the blade slot 2064 corresponding to the circular arc channel 2065;

[0063] The inner surface of the frame 201 is symmetrically welded with side plates 207, and split rollers 208 are symmetrically installed between the two side plates 207 through a rotating axis. Umbrella cloths 5 are inserted and installed between the tension rollers 203. There are three tension rollers 203. The umbrella cloth 5 bypasses the first tension roller 203 from back to front and fits the second and third tension rollers 203 to extend between the two split rollers 208.

[0064] A bottom rod 209 is welded between the inner surfaces of the bottom of the frame 201, and sliding sleeves 210 are slidably connected at both ends of the bottom rod 209. A third knob bolt 211 is installed through the top of the sliding sleeve 210 through threaded engagement. A winding sleeve 212 is connected to the middle of the back end surface of the sliding sleeve 210 through a rotating shaft. After the umbrella cloth 5 is cut, the edge material 6 is tightened by the winding sleeve 212 and output to the outside.

[0065] A connecting rod 213 is welded between the top ends of the two vertical rods 202, and a smoothing assembly 214 is installed on one side of the connecting rod 213. The smoothing assembly 214 includes a mounting block 2141, a power shaft 2142, a transmission shaft 2143, a smoothing sheet 2144, a worm gear 2145, a worm sleeve 2146 and a motor 2147;

[0066] Mounting blocks 2141 are welded on both sides of the top of the connecting rod 213, a power shaft 2142 is rotatably connected between the ends of the two mounting blocks 2141, a transmission shaft 2143 is rotatably connected to the back end face of the connecting rod 213 at an equal distance, a plurality of smoothing sheets 2144 are equidistantly welded to one end of the transmission shaft 2143, an inclined surface is provided on the end face of the smoothing sheet 2144, and the inclined surface is parallel to the plane of the umbrella cloth 5, a worm wheel 2145 is sleeved at the position of the power shaft 2142 at the other end of the transmission shaft 2143, a worm sleeve 2146 is sleeved at the position of the power shaft 2142 corresponding to the worm wheel 2145, and the worm wheel 2145 and the worm sleeve 2146 are connected. The tooth meshing connection makes it easy for the worm sleeve 2146 to drive the worm wheel 2145 to rotate, and the number of the worm sleeves 2146 is set to four. The two worm sleeves 2146 on one side of the middle of the connecting rod 213 rotate in opposite directions to the two worm sleeves 2146 on the other side, so that the worm wheels 2145 on both sides of the middle of the connecting rod 213 rotate in opposite directions, so that the smoothing sheet 2144 rotates from the middle to the side, and the umbrella cloth 5 is smoothed from the middle to the two sides. A motor 2147 is installed at one end of the power shaft 2142, and the motor 2147 is installed on one side surface of the mounting block 2141. The input end of the motor 2147 is electrically connected to the output end of the external power supply.

[0067] Working principle and use process of the trimming device 2: When the trimming device 2 is used, the umbrella cloth 5 passes over the first tension roller 203 from back to front and fits the second and third tension rollers 203 to extend between the two split rollers 208, slides the slider 2061 along the hexagonal prism 205, and rotates the first knob bolt 2062. After the first knob bolt 2062 squeezes the hexagonal prism 205, the static friction resistance between the first knob bolt 2062 and the hexagonal prism 205 is increased to ensure the stability of the slider 2061, and then the blade is put into The blade slot 2064 rotates the second knob bolt 2067, so that the second knob bolt 2067 pushes the blade under the action of the inner threaded half pipe 2066 and the thread of the second knob bolt 2067, so that the blade moves to the thicker part of the trapezoidal rubber pad 2068, so that the static friction resistance of the blade increases, thereby ensuring the stability of the blade. Because the second knob bolt 2067 rotates slowly to push the blade, after the umbrella cloth 5 is fixed, the extension length of the blade can still be conveniently and stably adjusted, so that the blade can better cut the edge of the umbrella cloth 5;

[0068] After the edge of the umbrella cloth 5 is cut, it extends out between the two split rollers 208, and the required umbrella cloth 5 is output outward along the split roller 208 at the front end, and the cut edge of the umbrella cloth 5 is along the split roller 208 at the rear end, and is pulled to one side around the winding sleeve 212, so that the part that needs to be used after cutting is output outward, and the edge material 6 extends out from the winding sleeve 212, and the winding sleeve 212 is installed on one side of the sliding sleeve 210 through a rotating shaft, so that the edge material 6 is pulled and recovered more conveniently, and at the same time, according to the length of the edge material 6 cut by the umbrella cloth 5, the sliding sleeve 210 can be slid along the bottom rod 209, and after the third knob bolt 211 is rotated, the third knob bolt 211 is squeezed with the bottom rod 209, and the stability of the sliding sleeve 210 and the winding sleeve 212 is ensured by the static friction resistance between the third knob bolt 211 and the bottom rod 209;

[0069] During the slitting process, the motor 2147 is started, and the motor 2147 drives the power shaft 2142 to rotate. The worm wheel 2145 is connected to the worm sleeve 2146 through tooth meshing, so that the worm sleeve 2146 drives the worm wheel 2145 to rotate. The number of worm sleeves 2146 is set to four, and the two worm sleeves 2146 on one side of the middle of the connecting rod 213 rotate in opposite directions to the two worm sleeves 2146 on the other side, so that the worm wheels 2145 on both sides of the middle of the connecting rod 213 rotate in opposite directions, so that the worm wheel 2145 drives the transmission shaft 2143 to rotate, and then drives the smoothing piece 2144 to rotate from the middle to the side. The end surface of the smoothing piece 2144 is provided with an inclined surface, and the inclined surface is parallel to the plane of the umbrella cloth 5, so that the smoothing piece 2144 effectively smoothes the umbrella cloth 5 from the middle to the two sides, so that the umbrella cloth 5 is smoother during slitting, and the slitting failure caused by wrinkles of the umbrella cloth 5 during slitting is reduced.

[0070] like Figures 12 to 15 As shown, the corona device 3 includes a device body 301, an exhaust duct joint 302 is embedded and installed on one side of the top of the device body 301, an exhaust duct 303 is sleeved on the edge of the outer surface of the exhaust duct joint 302, and a support mechanism 304 is welded on the other side of the top of the device body 301;

[0071] The support mechanism 304 includes a support column 3041, a limit ring 3042, a circular ring 3043, a fastening screw 3044, an exhaust pipe support plate 3045, a groove 3046 and a fluorescent warning sign 3047;

[0072] A support column 3041 is welded on the other side of the top of the device body 301, and a limiting ring 3042 is welded in the middle of the top of the support column 3041. The outer diameter of the exhaust pipe 303 is the same as the inner diameter of the limiting ring 3042. A circular ring 3043 is sleeved in the middle of the outer surface of the support column 3041. The number of circular rings 3043 is set to two, one circular ring 3043 is sleeved and connected to the support column 3041, and the other circular ring 3043 is sleeved and connected to the exhaust pipe joint 302, which can facilitate the movement of the circular ring 3043 and reduce the difficulty of moving the circular ring 3043. At the same time, it can keep the exhaust pipe support plate 3045 flat, and one side of the outer surface of the circular ring 3043 is detachably connected to a fastening screw 3044 through threaded engagement, and the outer surface of the circular ring 3043 corresponds to one end of the fastening screw 3044 An exhaust duct support plate 3045 is welded at the upper part of the exhaust duct support plate 3045, and a semicircular groove is provided in the middle of the top end of the exhaust duct support plate 3045. The inner diameter of the semicircular groove is equal to the outer diameter of the exhaust duct 303, which can limit the exhaust duct 303 and prevent the exhaust duct 303 from moving. Grooves 3046 are provided in the middle of the front and back of the exhaust duct support plate 3045, and a fluorescent warning sign 3047 is provided in the middle of the inner wall of the groove 3046. Connecting blocks 311 are welded to the edges at both ends of the back of the device body 301, and a bolt 314 is penetrated and connected to the middle of one end of the connecting block 311. The edge of the outer surface of the bolt 314 is detachably connected to a concave plate 312 through threaded engagement, and an infrared radiation lamp 313 is fixedly installed in the middle of the inner wall of the concave plate 312. The model of the infrared radiation lamp 313 is 81Q02515.

[0073] L-shaped connecting blocks 306 are welded on both sides of the bottom of the device body 301, a notch 307 is opened in the middle of the bottom of the L-shaped connecting block 306, and rollers 308 are installed equidistantly in the middle of the inner wall of the notch 307. The rollers 308 and the L-shaped connecting block 306 are connected by a rotating shaft, and the rollers 308 and the rotating shaft are rotatably connected. The L-shaped connecting block 306 and the rotating shaft are connected by welding, which can facilitate the rotation of the rollers 308 and reduce the difficulty of rotating the rollers 308. The outer surface of the L-shaped connecting block 306 A concave connecting block 305 is connected, and a support frame is connected to the bottom end of the concave connecting block 305. The concave connecting block 305 and the support frame are connected by screws, which can facilitate the installation of the concave connecting block 305 and reduce the difficulty of installing the concave connecting block 305, thereby facilitating the installation of the device body 301 and reducing the difficulty of installing the device body 301. Circular holes 309 are opened on both sides of the front and back of the concave connecting block 305, and an extrusion screw 310 is installed in the middle of the inner wall of the circular hole 309.

[0074] Working principle and use process of corona device 3: During the actual installation of corona device 3, first, the concave connection block 305 and the support frame are fixedly connected, and then the L-shaped connection block 306 at the bottom end of the device body 301 is placed into the concave connection block 305, and then the device body 301 is moved, and the roller 308 at the bottom end of the device body 301 rotates inside the notch 307 through the rotating shaft. When the device body 301 moves to a predetermined position, the extrusion screw 310 is twisted, and the extrusion screw 310 moves along the inside of the circular hole 309, thereby extruding the L-shaped connection block 306, so that the L-shaped connection block 306 is fixed inside the concave connection block 305, which can facilitate the installation between the device body 301 and the concave connection block 305, reduce the installation difficulty between the device body 301 and the concave connection block 305, and at the same time, the device body 301 can be limited to prevent the position of the device body 301 from moving;

[0075] Then, the bolt 314 is screwed, and the concave plate 312 is rotated immediately after the bolt 314 is rotated, so that the infrared radiation lamp 313 at the bottom end of the concave plate 312 is perpendicular to the device body 301, and then the infrared radiation lamp 313 is connected to a power source. After the infrared radiation lamp 313 is connected to a power source, heat is generated, and the heat of the infrared radiation lamp 313 can be used to dry the umbrella cloth 5 entering the inside of the device body 301, and at the same time, the moisture around the device body 301 can be reduced, thereby ensuring the dryness around the device body 301, and further improving the treatment degree of the umbrella cloth 5;

[0076] Finally, move the ring 3043. The two rings 3043 move along the support column 3041 and the exhaust duct joint 302 respectively, so as to move the exhaust duct support plate 3045. During the movement of the exhaust duct support plate 3045, the exhaust duct 303 remains flat. Then, tighten the fastening screw 3044 to fix the two rings 3043 on the outer surface of the support column 3041 and the exhaust duct joint 302 respectively. This can keep the exhaust duct 303 flat and reduce the wrinkles of the exhaust duct 303, thereby facilitating the normal exhaust of the exhaust duct 303. The fluorescent warning sign 3047 inside the groove 3046 can be used to warn the staff and prevent electric shock between the staff and the device body 301.

[0077] like Figures 16 to 24As shown, the winding device 4 of this embodiment includes a frame three 401 and a driving motor 402, a large roller 403, an upper roller mechanism, a lifting cutter mechanism, a material roller transfer mechanism and a residual material winding mechanism 404 installed on the frame three 401. The large roller 403, the lifting cutter mechanism and the residual material winding mechanism 404 are sequentially installed on the frame three 401 from left to right. The driving motor 402 drives the large roller 403 to rotate, and the material roller transfer mechanism is arranged between the large roller 403 and the residual material winding mechanism 404. The side of the large roller 403 close to the lifting cutter mechanism is a winding station, and the lifting cutter mechanism is installed close to the winding station. The material roller 406 is pressed on the large roller 403 and driven by the large roller 403 to perform a winding operation. The fully wound material roller 406 is transferred to the residual material winding mechanism 404 by the material roller transfer mechanism, the upper roller mechanism completes the gluing action and the upper roller action, and the lifting cutter mechanism completes the action of cutting the umbrella cloth 5.

[0078] In this embodiment, the upper roller mechanism is installed above the large roller 403, and the upper roller mechanism includes an upper roller track, an upper roller push rod 409 and a pushing cylinder 408. The upper roller track includes a glue segment 451 and a bearing segment 452. The bearing segment 452 is inclined at a small angle. Preferably, the inclination angle of the bearing segment 452 of the upper roller track does not exceed 5 degrees. The low end of the bearing segment 452 is connected to the horizontally arranged glue segment 451, and a movable limit assembly 410 is provided at the connection between the glue segment 451 and the bearing segment 452. A tooth row 4511 is provided on the glue segment 451, and a tooth ring 407 is provided at the corresponding position of the material roller 406, and the tooth ring 407 is meshed with the tooth row 4511. The end of the glue segment 451 is located directly above the coiling station, and the upper roller push rod 409 moves along the glue segment 451 under the drive of the pushing cylinder 408. A roller-type glue mechanism 411 is installed at the end of the upper roller push rod 409 through a pressure cylinder 41108. The load-bearing segment 452 is used to place the material roller 406 to be used, and the glue segment 451 is used to glue the feeding roller 406.

[0079] In this embodiment, the roller-type glue-applying mechanism 411 includes a mounting frame 41101 and a feeding shaft 41102 for placing double-sided adhesive rolls and a receiving shaft 41103 for winding up the substrate, the mounting frame 41101 is mounted at the end of the upper roller push rod 409 through a pressure cylinder 41108, and the mounting frame 41101 approaches or moves away from the track surface of the glue-applying segment 451 under the action of the pressure cylinder 41108. The feeding shaft 41102 and the receiving shaft 41103 are driven by respective reduction motors, and a glue-applying wheel 41104 is provided at the lower end of the mounting frame 41101, and a vertically movable break is provided on the side of the glue-applying wheel 41104 close to the end of the glue-applying segment 451. Glue blade 41105, a tapered rod 41107 is further provided on one side of the glue wheel 41104 away from the end of the glue sticking section 451, the tip of the tapered rod 41107 faces downward, when the glue sticking action is performed, the roller-type glue sticking mechanism 411 moves to the connection between the load-bearing section 452 and the glue sticking section 451 under the drive of the pushing cylinder 408, the roller-type glue sticking mechanism 411 moves downward under the drive of the pressure cylinder 41108, the glue sticking wheel 41104 of the roller-type glue sticking mechanism 411 is pressed on a material roller 406, and at the same time, the tapered rod 41107 is inserted into the rear of the material roller 406, pushing the cylinder 408 to operate, and the upper roller push rod 409 pushes the material roller 406 to roll toward the glue sticking section 451 At the same time, the roller-type gluing mechanism 411 glues the surface of the material roller 406. When the material roller 406 rolls to the end of the gluing segment 451, the glue-breaking cylinder 41106 drives the glue-breaking blade 41105 to move downward to cut off the double-sided adhesive. Preferably, the gluing segment 451 of the upper roller track includes two guide rails arranged in parallel on both sides of the frame three 401, each guide rail is provided with an upper roller push rod 409, and a roller-type gluing mechanism 411 is installed at the end of each upper roller push rod 409. The ends of the two guide rails are both located directly above the coiling station, and a tooth row 4511 is provided on the track surface of each guide rail. Gear rings 407 are sleeved at the corresponding positions of the two ends of the material roller 406. When the material roller 406 is placed When on the upper roller track, the gear ring 407 is meshed with the tooth row 4511, so that when the material roller 406 reaches the glue sticking section 451, the material roller 406 can only move forward in a rolling manner to achieve smooth glue sticking, and the length of the tooth row 4511 is the same as the outer circumference of the gear ring 407; preferably, two vertical slide rails 41110 are provided at the end of the upper roller push rod 409, and each slide rail 41110 is slidably fitted with two second sliders 41109, and the mounting frame 41101 is fixed on the second slider 41109, and the pressure cylinder 41108 is vertically fixed at the end of the upper roller push rod 409, and the piston end of the pressure cylinder 41108 is fixedly connected to the mounting frame 41101.

[0080] In this embodiment, the movable limiting assembly 410 includes a limiting plate 4101, a movable support rod 4102, a compression spring 4103, a limiting slide groove 4104 and a first slider 4105. The lower end of the limiting plate 4101 is hinged to the end of the bearing segment 452 of the upper roller track, the limiting slide groove 4104 is horizontally installed on the inner side of the guide rail of the glue-applying segment 451, the first slider 4105 slides in the limiting slide groove 4104, and the first end of the compression spring 4103 is fixed to the limiting slide groove 4 104, the second end of the compression spring 4103 is fixed on the first slider 4105, the first end of the movable support rod 4102 is hinged at the middle of the limit plate 4101, and the second end of the movable support rod 4102 is hinged on the first slider 4105. The limit plate 4101 blocks the movement of the material roller 406 under the elastic force of the compression spring 4103. When the upper roller action is performed, the material roller 406 overcomes the elastic force of the compression spring 4103 under the push of the conical rod 41107 and pushes down the limit plate 4101. Figure 8 As shown, after the material roller 406 leaves, the limiting plate 4101 returns to its original position to block the rear material roller 406 .

[0081] In this embodiment, the lifting cutter mechanism includes a cutter 4121, a cutter track 4122, and a vertically arranged lifting cylinder 4123. The piston rod of the lifting cylinder 4123 faces upward, and the cutter track 4122 is fixed on the piston rod of the lifting cylinder 4123. A cutter driving mechanism is provided in the cutter track 4122. The cutter 4121 moves along the cutter track 4122 driven by the cutter driving mechanism. The cutter driving mechanism includes a conveyor belt 4125, a driving wheel, a driven wheel and a cutter driving motor 4126. The driving wheel and the driven wheel are respectively arranged at both ends of the cutter track 4122. The conveyor belt 4125 is sleeved on the driving wheel and the driven wheel. The cutter driving motor 4126 is provided on the driving wheel and the driven wheel. 126 is installed on the cutter track 4122 and its output end is connected to the driving wheel transmission. The cutter track 4122 is slidably matched with a knife seat 4124, and the knife seat 4124 is fixedly connected to the conveyor belt 4125. The cutter 4121 is vertically fixed on the knife seat 4124. The lifting cutter mechanism is used to cut the umbrella cloth 5. When it is working, the lifting cylinder 4123 drives the cutter track 4122 to move to the umbrella cloth 5, and the cutter drive motor 4126 drives the cutter 4121 to move along the cutter track 4122. After the cutter 4121 cuts the umbrella cloth 5, the cutter drive motor 4126 drives the cutter 4121 to reset, and the lifting cylinder 4123 drives the cutter track 4122 to reset.

[0082] In this embodiment, the residual material winding mechanism 404 includes two rollers 4041 installed side by side and rotating in the same direction. Figure 1As shown, the rotation direction of the two rollers 4041 is opposite to that of the large roller 403, and the material roller transfer mechanism transfers the rolled cloth roll to the two rollers 4041. After the lifting cutter mechanism cuts the umbrella cloth 5, the two rollers 4041 drive the cloth roll to rotate and roll the remaining material on the cloth roll.

[0083] In this embodiment, the material roller transfer mechanism includes a material transfer cylinder 413 and a locking rod 415. The bottom end of the locking rod 415 is hinged to the bottom end of the frame three 401. The upper end of the locking rod 415 is provided with a U-shaped groove 414. Under the action of the material transfer cylinder 413, the U-shaped groove 414 presses the material roller 406 to the winding station on the large roller 403 or transfers the material roller 406 to the residual material winding mechanism 404.

[0084] The winding device 4 of this embodiment moves the empty material roll 406 to the winding station through the upper roller mechanism. At the same time as the upper roller is being rolled, the roller-type gluing mechanism 411 glues the material roll 406. The glued material roll 406 is pressed on the large roller 403 under the action of the positioning rod 415 for winding operation. When the material roll 406 is full, the positioning rod 415 transfers the cloth roll to the remaining material winding mechanism 404 under the action of the material transfer cylinder 413. The U-shaped groove 414 at the upper end of the positioning rod 415 is tilted, and the cloth roll is moved from the U-shaped groove 414 to the remaining material winding mechanism 404. The groove 414 rolls onto the excess material winding mechanism 404, and the positioning rod 415 is reset. The next empty material roller 406 after gluing is pressed onto the large roller 403 under the action of the positioning rod 415, and the lifting cutter mechanism rises to cut the cloth, and the next round of winding begins. The winding device 4 of the present invention can realize automatic roll changing, cutting and gluing processes. When it is applied to the umbrella cloth production line, there is no need to stop the machine to perform the above processes, which is conducive to the high-speed continuous operation of the production line and can improve the production efficiency of the umbrella cloth production line.

[0085] The above shows and describes the basic principles and main features of the present invention and the advantages of the present invention. Those skilled in the art should understand that the present invention is not limited to the above embodiments. The above embodiments and descriptions are only for illustrating the principles of the present invention. Without departing from the spirit and scope of the present invention, the present invention may have various changes and improvements, which shall fall within the scope of the present invention to be protected. The scope of protection of the present invention is defined by the attached claims and their equivalents.

Claims

1. Polypropylene umbrella cloth casting production line, characterized by: It includes an extrusion device, a casting device, a trimming device, a corona device, and a winding device. The casting device is arranged below the discharge port of the extrusion device, and the trimming device, the corona device, and the winding device are arranged in sequence downstream of the casting device. A trimming device is also arranged between the extrusion device and the trimming device. The winding device includes a frame three and a driving motor, a large roller, an automatic glue-applying upper roller mechanism, a lifting cutter mechanism, a material roller transfer mechanism and a residual material winding mechanism installed on the frame three. The large roller, the lifting cutter mechanism and the residual material winding mechanism are installed on the frame three from left to right in sequence. The driving motor drives the large roller to rotate. The material roller transfer mechanism is arranged between the large roller and the residual material winding mechanism. The side of the large roller close to the lifting cutter mechanism is a material winding station. The lifting cutter mechanism is installed close to the material winding station. The automatic glue-applying upper roller mechanism is installed above the large roller. The edge material recovery mechanism includes a crusher, a suction device and a recovery pipe. The discharge end of the trimming device is provided with a winding sleeve, and the winding sleeve guides the edge material to the feed port of the crusher. The feed port of the suction device is connected to the discharge port of the crusher, and the discharge port of the suction device is connected to the melting tank of the extrusion device through the recovery pipe.

2. The polypropylene umbrella cloth casting production line according to claim 1 is characterized in that: The automatic glue-sticking upper roller mechanism comprises an upper roller track, an upper roller push rod and a pushing cylinder, the upper roller track comprises a glue-sticking section and a bearing section, the bearing section is inclined at a small angle, the low end of the bearing section is connected to the horizontally arranged glue-sticking section, and a movable limiting component is provided at the connection between the glue-sticking section and the bearing section, the glue-sticking section is provided with a tooth row, the corresponding position of the material roller is sleeved with a tooth ring, the tooth ring is meshed with the tooth row, the end of the glue-sticking section is directly above the material winding station, the upper roller push rod moves along the glue-sticking section under the drive of the pushing cylinder, and a roller-type glue-sticking mechanism is installed at the end of the upper roller push rod.

3. The polypropylene umbrella cloth casting production line according to claim 2 is characterized in that: The length of the tooth row is the same as the outer circumference of the tooth ring.

4. The polypropylene umbrella cloth casting production line according to claim 2 is characterized in that: The roller-type gluing mechanism includes a mounting frame and a feeding reel for placing double-sided adhesive material and a receiving reel for winding the substrate, the mounting frame is mounted on the end of the upper roller push rod through a pressure cylinder, and the mounting frame approaches or moves away from the track surface of the gluing segment under the action of the pressure cylinder, the feeding reel and the receiving reel are driven by respective reduction motors, a gluing wheel is provided at the lower end of the mounting frame, a vertically movable gluing cutting blade is provided at the side of the gluing wheel close to the end of the gluing segment, and a conical rod is also provided at the side of the gluing wheel away from the end of the gluing segment, and the tip of the conical rod faces downward.

5. The polypropylene umbrella cloth casting production line according to claim 1 is characterized in that: The lifting cutter mechanism comprises a cutter, a cutter track, and a vertically arranged lifting cylinder. The piston rod of the lifting cylinder faces upward, the cutter track is fixed on the piston rod of the lifting cylinder, a cutter driving mechanism is arranged in the track, and the cutter moves along the cutter track driven by the cutter driving mechanism.

6. The polypropylene umbrella cloth casting production line according to claim 1 is characterized in that: The casting device includes a frame one, a guide roller is fixedly installed on one side of the top end of the frame one, a pressure flow roller is fixedly installed on the top end of the frame one at a position on one side of the guide roller, a guide roller is fixedly installed on the top end of the frame one at a position on one side of the pressure flow roller, a support rod is welded to the top edge of the front end of the frame one, a fixing rod is welded to the top edge of the back end of the frame one, a support plate is welded to the top of the front end of the fixing rod, a suction cup is embedded in the middle of the top end of the support rod, a transparent plastic plate is hinged to the back edge of the fixing rod, slide grooves are equidistantly provided on both sides of the inner wall of the frame one, and a cleaning mechanism is provided in the middle of the inner wall of the slide groove.

7. The polypropylene umbrella cloth casting production line according to claim 6 is characterized in that: The cleaning mechanism includes a moving rod, a knife holder, a bamboo knife, a connecting rod and a cylinder. A moving rod is arranged in the middle of the inner wall of the slide groove, a knife holder is welded in the middle of the top end of the moving rod, a bamboo knife is embedded in the middle of the top end of the knife holder, connecting rods are welded on both sides of one end face of the moving rod, and a cylinder is connected to the middle of the bottom end of the connecting rod.

8. The polypropylene umbrella cloth casting production line according to claim 1 is characterized in that: The trimming device comprises a frame 2, both sides of the back end of the frame 2 are provided with vertical rods, the tops of the two vertical rods are equidistantly connected to tightening rollers through rotating shafts, mounting seats are welded at the positions between the two tightening rollers corresponding to the back ends of the middle parts of the two vertical rods, hexagonal prisms are welded in the middle of the two mounting seats, and a plurality of cutting components are slidably connected to the middle of the hexagonal prisms, the cutting components comprise a slider, a first knob bolt, a trapezoidal block, a blade slot, an arc hole, an internally threaded half pipe, a second knob bolt and a trapezoidal rubber pad, the A number of sliders are slidably connected to the middle of the hexagonal prism, one end of the slider is penetrated and installed with a first knob bolt through threaded engagement, the other end of the slider is welded with a trapezoidal block, a blade slot is opened in the middle of the top of the trapezoidal block, a circular arc channel is opened through the middle of the inner wall of the blade slot, two circular arc channels are embedded and welded with internal threaded half-tubes at one end of the openings, a second knob bolt is connected between the two internal threaded half-tubes through threaded engagement, and trapezoidal rubber pads are glued to the upper and lower positions of the inner wall of the blade slot corresponding to the circular arc channel.

9. The polypropylene umbrella cloth casting production line according to claim 1, characterized in that: The corona device includes a device body, an exhaust duct joint is embedded and installed on one side of the top of the device body, an exhaust duct is sleeved on the edge of the outer surface of the exhaust duct joint, a support mechanism is welded on the other side of the top of the device body, the support mechanism includes a support column, a limit ring, a circular ring, a fastening screw, an exhaust duct support plate, a groove and a fluorescent warning sign, a support column is welded on the other side of the top of the device body, a limit ring is welded on the middle part of the top of the support column, a circular ring is sleeved on the middle part of the outer surface of the support column, a fastening screw is detachably connected to one side of the outer surface of the circular ring through threaded engagement, an exhaust duct support plate is welded on the outer surface of the circular ring at the edge position corresponding to one end of the fastening screw, grooves are opened in the middle of the front and back of the exhaust duct support plate, a fluorescent warning sign is arranged in the middle of the inner wall of the groove, and connecting blocks are welded on the edges of both ends of the back of the device body.

10. The polypropylene umbrella cloth casting production line according to claim 9, characterized in that: A bolt is connected through the middle of one end of the connection block, and the outer edge of the bolt is detachably connected with a concave plate through threaded engagement, and an infrared radiation lamp is fixedly installed in the middle of the inner wall of the concave plate.

Citation Information

Patent Citations

  • Polypropylene umbrella cloth tape casting production line

    CN211590997U