Hydraulic lifting device for ultra-heavy and high-rise Bailey beam combined trusses used in multiple terrains

By designing a hydraulic lifting and lifting device for overweight and towering Bere beam combination truss for multiple terrain, the problems of limited number of traditional cranes and terrain limitations are solved, and the effect of efficient lifting of super-heavy objects in complex terrain is achieved.

CN110803630BActive Publication Date: 2025-08-08ELECTRIFICATION ENG CO LTD OF CHINA RAILWAY 22TH BUREAU GRP +2
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Patent Information

Application Number
CN201911255040.X
Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2019-12-10
Publication Date
2025-08-08
Estimated Expiration
2039-12-10

AI Technical Summary

Technical Problem

In traditional construction technology, the number of super-large tonnage cranes is limited and is limited by complex terrain, which leads to slow progress and difficult wind power lifting construction, and it is difficult to repair, disassemble and assemble some fans.

Method used

A hydraulic lifting and lifting device for overweight towering Bere beam combined truss for multiple terrain is designed, including bottom sliding beam, Bere beam combined truss, longitudinal beams, cross beams, lifting trolleys, hydraulic hoisting units and electrical units. Through hydraulic control, the belt-load movement can be achieved in transverse, longitudinal and vertical directions, and adapt to various terrain conditions.

Benefits of technology

It realizes efficient lifting of overweight objects in complex terrain, meets the needs of super high and overweight lifting, reduces site occupation, and supports repeated disassembly and assembly and transition utilization.

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Abstract

The present invention discloses a hydraulic lifting and hoisting device for an ultra-heavy and high-rise Bailey beam combination truss for use in multiple terrains, comprising a bottom sliding beam, a Bailey beam combination truss, a longitudinal beam, a cross beam, a lifting trolley, a hydraulic jacking unit, and an electrical unit; Bailey beam combination trusses are respectively arranged on both sides of the bottom sliding beam, a hydraulic jacking unit is arranged on the side of each Bailey beam combination truss for controlling lifting and lowering, and is connected to the Bailey beam combination truss, longitudinal beams are arranged on the tops of the two Bailey beam combination trusses, the cross beams are arranged on the longitudinal beams in a sliding manner, the lifting trolley is slidably arranged on the cross beam, and the electrical unit is connected to the lifting trolley for electrical control. The present invention can adapt to the construction conditions of multiple terrains, meet the requirements of ultra-high and ultra-heavy lifting, can simultaneously realize load-carrying movement in the three directions of horizontal, longitudinal, and vertical, requires a small site, and can be repeatedly disassembled and reassembled for transfer and utilization.
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Description

Technical Field

[0001] The present invention belongs to the technical field of cranes, and in particular relates to a hydraulic lifting and lowering device for an ultra-heavy and tall Bailey beam combined truss used in multiple terrains. Background Art

[0002] Wind power is a clean energy source, but the installation of wind turbines is affected by factors such as terrain and lifting equipment. This equipment is a key constraint on wind farm construction. Traditionally, large-tonnage cranes have been used for on-site lifting. However, due to the limited availability of these cranes in China and the complex terrain, some wind farms have experienced slow construction progress, significant construction difficulties, and even difficult repair and disassembly of some wind turbines. Summary of the Invention

[0003] In view of this, the main purpose of the present invention is to provide an ultra-heavy and tall Bailey beam combined truss hydraulic lifting and hoisting device for multiple terrains.

[0004] To achieve the above object, the technical solution of the present invention is achieved as follows:

[0005] An embodiment of the present invention provides an ultra-heavy and tall Bailey beam combination truss hydraulic lifting and hoisting device for multi-terrain, comprising a bottom sliding beam, a Bailey beam combination truss, a longitudinal beam, a transverse beam, a lifting trolley, a hydraulic jacking unit, and an electrical unit; Bailey beam combination trusses are respectively arranged on both sides of the bottom sliding beam, a hydraulic jacking unit is arranged on the side of each Bailey beam combination truss for controlling lifting and lowering, and is connected to the Bailey beam combination truss, a longitudinal beam is arranged on the top of the two Bailey beam combination trusses, the transverse beam is arranged on the longitudinal beam in a sliding manner, the lifting trolley is slidably arranged on the transverse beam, and the electrical unit is connected to the lifting trolley for electrical control.

[0006] In the above scheme, the hydraulic jacking unit includes a left jacking frame, a right jacking frame, a shoulder pole beam, and a jacking cylinder. The left jacking frame and the right jacking frame are respectively arranged on both sides of the Bailey beam combination truss. The tops of the left jacking frame and the right jacking frame are respectively connected to the fixed ends of the jacking cylinder, and the output ends of the two jacking cylinders are connected to the two ends of the shoulder pole beam.

[0007] In the above solution, the shoulder beam passes through the bottom of the middle hinge of the lowest layer of the Bailey beam composite truss and is hinged to the middle hinge.

[0008] In the above solution, the upper and lower parts of the two Bailey beam combination trusses are hinged to the bottom sliding beam and the longitudinal beam respectively, with one side being fixed and the other side being sliding.

[0009] In the above solution, the Bailey beam composite truss is composed of Bailey frames.

[0010] In the above scheme, the longitudinal beam includes an upper slide, a lower slide, and a Bailey beam. The upper slide and the lower slide are respectively arranged on the upper and lower sides of the Bailey beam. The upper slide is used to carry and support the crossbeam to realize the longitudinal movement of the crossbeam along the slide direction; the lower slide is used to realize the sliding of the upper moving end when the device is lifted.

[0011] In the above solution, the crossbeam is a triangular truss structure, with four longitudinal moving trolleys at the bottom connected to the longitudinal moving tracks on the upper slide, and a transverse moving track at the top for sliding connection with the lifting trolley.

[0012] Compared with the existing technology, the present invention can adapt to construction conditions in various terrains, meet the requirements of ultra-high and ultra-heavy lifting, can simultaneously realize load-carrying movement in three directions: horizontal, longitudinal and vertical, requires a small site, and can be repeatedly disassembled and transferred for reuse. BRIEF DESCRIPTION OF THE DRAWINGS

[0013] Figure 1 A schematic structural diagram of a hydraulic lifting and hoisting device for an ultra-heavy and tall Bailey beam combined truss for use in multiple terrains is provided for an embodiment of the present invention;

[0014] Figure 2 for Figure 1 AA structural diagram;

[0015] Figure 3 A schematic structural diagram of a hydraulic lifting and lowering device for an ultra-heavy and tall Bailey beam combined truss for use in multiple terrains is provided for an embodiment of the present invention;

[0016] Figure 4 A schematic structural diagram of a jacking unit in a hydraulic lifting device for an ultra-heavy and tall Bailey beam combined truss for use in multiple terrains is provided in accordance with an embodiment of the present invention;

[0017] Figure 5 for Figure 4 side view. DETAILED DESCRIPTION

[0018] In order to make the purpose, technical solutions and advantages of the present invention more clearly understood, the present invention will be further described in detail below with reference to the accompanying drawings and embodiments. It should be understood that the specific embodiments described herein are only used to explain the present invention and are not intended to limit the present invention.

[0019] The embodiment of the present invention provides a hydraulic lifting device for an ultra-heavy and tall Bailey beam combined truss for use in multiple terrains, such as Figure 1-5As shown, it includes a bottom sliding beam 1, a Bailey beam combination truss 2, a longitudinal beam 3, a cross beam 4, a lifting trolley 5, a hydraulic jacking unit 6, and an electrical unit; the bottom sliding beams 1 are provided in two and are provided on the left and right sides, and the bottom sliding beams 1 provided on the left and right sides are respectively provided with Bailey beam combination trusses 2, and a hydraulic jacking unit 6 is provided on the side of the position of the bottom middle hinge 21 in each Bailey beam combination truss 2 for controlling the lifting, and the tops of the two Bailey beam combination trusses 2 are provided with longitudinal beams 3, and the cross beam 4 is provided on the longitudinal beam 3 in a sliding manner, and the lifting trolley 5 is provided on the cross beam 4, and the electrical unit is connected to the lifting trolley 5 for electrical control.

[0020] The upper and lower parts of the two Bailey beam combination trusses 2 are hinged to the bottom sliding beam 1 and the longitudinal beam 3 respectively, with one side being fixed and the other side being sliding.

[0021] like Figure 4 、 5 As shown, the hydraulic jacking unit 6 includes a left jacking frame 61, a right jacking frame 62, a shoulder beam 63, and a jacking cylinder 64. The left jacking frame 61 and the right jacking frame 62 are respectively arranged on both sides of the Bailey beam combination truss 2. The tops of the left jacking frame 61 and the right jacking frame 62 are respectively connected to the fixed ends of the jacking cylinder 64, and the output ends of the two jacking cylinders 64 are connected to the two ends of the shoulder beam 63.

[0022] The shoulder beam 63 passes through the bottom of the middle hinge 21 of the Bailey beam composite truss 2 and is hinged to the middle hinge 21 .

[0023] The Bailey beam composite truss 2 is composed of a combination of Bailey frames.

[0024] The longitudinal beam 3 includes an upper slide 31, a lower slide 32, and a Bailey beam 33. The upper slide 31 and the lower slide 32 are respectively arranged on the upper and lower sides of the Bailey beam 33. The upper slide 31 is used to carry and support the crossbeam 4 to achieve longitudinal movement of the crossbeam 4 along the slide direction; the lower slide 32 is used to achieve sliding of the upper moving end when the device is lifted.

[0025] The crossbeam 4 is a triangular truss structure, with four longitudinal moving trolleys 41 at the bottom connected to the upper slide 31, and a transverse track at the top for sliding connection with the lifting trolley 5; the longitudinal moving speed is 0-3m / min, and the crossbeam 4 weighs about 30 tons.

[0026] The rated lifting capacity of the lifting trolley 5 is 100 tons. It consists of a winch, a movable and fixed pulley set, a trolley frame, a transverse movement mechanism, a wire rope, a sling, etc. The transverse movement mechanism is equipped with a three-in-one motor reducer. The lifting and traveling of the lifting trolley are both frequency controlled; the lifting speed of the lifting trolley is 0-1m / min, and the transverse movement speed is 0-3m / min; it is equipped with safety devices such as a load limiter, a height limiter, and an overspeed switch, and the protection level of the traveling motor is IP55; a rainproof room is provided to ensure that rainwater does not enter the trolley; the rainproof room has a certain height to ensure that personnel can perform maintenance operations inside, and there are lighting facilities in the rainproof room.

[0027] Working of the present invention:

[0028] like Figure 3 As shown, in the initial position, the piston rods of all the lifting cylinders 64 are in an extended state, and the Bailey beam combination truss 2 is folded and retracted. When it needs to be lifted, the piston rods of all the lifting cylinders 64 are retracted through hydraulic drive, and the Bailey beam combination truss 2 is driven to rise and unfold through the shoulder beam 63 until the required position is met. The hydraulic drive stops working, and then all the lifting cylinders 64 are paused; at this time, the longitudinal position is adjusted on the longitudinal track on the upper slide 31 through the crossbeam 4, and then the lifting trolley 5 is adjusted in the transverse position through the transverse track on the crossbeam 4. After reaching the appropriate position, the lifting trolley 5 performs the lifting work.

[0029] After the lifting work of the lifting trolley 5 is completed, the piston rods of all the lifting cylinders 64 are extended through hydraulic drive, and the Bailey beam composite truss 2 is gradually lowered to the initial position, and then the hydraulic drive stops working.

[0030] The above description is merely a preferred embodiment of the present invention and is not intended to limit the scope of protection of the present invention.

Claims

1. A hydraulic lifting device for an ultra-heavy and tall Bailey beam combined truss used in multiple terrains, characterized in that: It includes a bottom sliding beam, a Bailey beam combination truss, a longitudinal beam, a cross beam, a lifting trolley, a hydraulic jacking unit, and an electrical unit; Bailey beam combination trusses are respectively arranged on both sides of the bottom sliding beam, a hydraulic jacking unit is arranged on the side of each Bailey beam combination truss for controlling the lifting and lowering, and is connected to the Bailey beam combination truss, a longitudinal beam is arranged on the top of the two Bailey beam combination trusses, the cross beam is arranged on the longitudinal beam in a sliding manner, the lifting trolley is slidably arranged on the cross beam, and the electrical unit is connected to the lifting trolley for electrical control; The hydraulic jacking unit includes a left jacking frame, a right jacking frame, a shoulder pole beam, and a jacking cylinder. The left jacking frame and the right jacking frame are respectively arranged on both sides of the Bailey beam combination truss. The tops of the left jacking frame and the right jacking frame are respectively connected to the fixed ends of the jacking cylinders. The output ends of the two jacking cylinders are connected to the two ends of the shoulder pole beam. The shoulder pole beam passes through the bottom middle hinge of the Bailey beam combination truss and is hinged to the middle hinge. In the initial position, the piston rods of all the lifting cylinders are in an extended state, and the Bailey beam combination truss is folded and retracted. When it needs to be lifted, the piston rods of all the lifting cylinders are retracted through hydraulic drive, and the Bailey beam combination truss is driven to rise and unfold through the shoulder beam until the required position is met.

2. The hydraulic lifting device for an ultra-heavy and tall Bailey beam combined truss for multi-terrain use according to claim 1 is characterized in that: The upper and lower parts of the two Bailey beam combined trusses are respectively hinged to the bottom sliding beam and the longitudinal beam, with one side being fixed and the other side being sliding.

3. The hydraulic lifting device for an ultra-heavy and tall Bailey beam combined truss for multi-terrain use according to claim 2 is characterized in that: The Bailey beam composite truss is composed of Bailey frames.

4. The hydraulic lifting device for an ultra-heavy and tall Bailey beam combined truss for multi-terrain use according to claim 3 is characterized in that: The longitudinal beam includes an upper slide, a lower slide, and a Bailey beam. The upper slide and the lower slide are respectively arranged on the upper and lower sides of the Bailey beam. The upper slide is used to carry and support the crossbeam to achieve longitudinal movement of the crossbeam along the slide direction; the lower slide is used to achieve sliding of the upper moving end when the device is lifted.

5. The hydraulic lifting device for an ultra-heavy and tall Bailey beam combined truss for multi-terrain use according to claim 4 is characterized in that: The crossbeam is a triangular truss structure, with four longitudinal moving trolleys at the bottom connected to the longitudinal moving tracks on the upper slide, and a transverse moving track at the top for sliding connection with the lifting trolley.

Citation Information

Patent Citations

  • Bailey truss combined gantry crane

    CN201372163Y

  • Narrow and small space is hung with power equipment and is risen device

    CN204689543U

  • Hydraulic lifting device for overweight high-rise bailey beam combined truss for multiple terrains

    CN211004259U