A tool passivation measurement integrated device and use method thereof
By designing an integrated tool passivation measurement device including a rotary rotor, a linkage mechanism, a rotary rotor and an infrared scanner, the problem of difficult to ensure the tool passivation machining accuracy and large measurement errors is solved, real-time measurement and precise control during the tool passivation process are realized, and passivation accuracy and production efficiency are improved.
Patent Information
- Application Number
- CN201911258589.4
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2019-12-10
- Publication Date
- 2025-03-18
- Estimated Expiration
- 2039-12-10
Smart Images

Figure CN110842661B_ABST
Abstract
Description
Technical Field
[0001] The invention belongs to the technical field of tool processing equipment, and in particular relates to a tool passivation measurement integrated device and a use method thereof. Background Art
[0002] The main processing method in mechanical manufacturing is cutting, and the tool is an indispensable hardware for cutting. Through a high-power magnifying glass, it is found that there are a large number of microscopic notches with a width of 10 to 50 μm on the cutting edge of the tool that is ground by a grinder and a grinding wheel. These microscopic notches not only reduce the surface quality and strength of the tool, but also expand and extend the microscopic notches on the surface of the tool under the influence of multiple factors such as force, heat and vibration in the cutting process, resulting in rapid wear and tear of the tool, which will greatly reduce the service life of the tool and make it difficult to ensure the processing quality of the workpiece. How to reduce or reduce the grinding damage at the cutting edge of the tool is crucial to improving the cutting performance of the tool.
[0003] The emerging tool passivation technology is an effective measure to increase tool life and reduce tool wear. Tool passivation not only eliminates the microscopic defects of the tool edge, but also obtains appropriate microscopic geometric parameters of the edge and a smooth edge surface. At the same time, it eliminates the residual tensile stress on the edge surface caused by grinding, effectively improves the edge strength and the stability of the cutting process, and extends the tool life. Through a large number of cutting tests and edge passivation practices, it is realized that having a good edge shape and edge passivation quality is also a prerequisite for whether the tool can perform cutting processing quickly, efficiently and economically.
[0004] With the development of modern manufacturing technology, the geometry of the cutting edge of the tool may need to be adjusted according to the tool material and the workpiece material, and specific cutting edges are designed according to different cutting processes. The tool passivation machine realizes the scientific passivation treatment of the tool edge, so that the edge is improved to a smooth, regular straight line or curve, thereby increasing the average service life of the tool by 1.5-3 times. In the tool passivation production process, the drag passivation method is more commonly used. Generally, the tool is first clamped on the tool passivation machine for passivation. During the passivation process, disordered friction is generated between the workpiece and the abrasive. Then the tool is taken to the measuring equipment to measure its passivation result. The obtained data is used to characterize the edge geometry. In order to achieve a better passivation effect, a large number of reciprocating operations are required, which not only increases the cumulative error of the measurement, but also increases the production cost of the tool, while reducing the tool production efficiency. Summary of the invention
[0005] The technical problem to be solved by the present invention is that the accuracy of tool passivation processing is difficult to ensure and the cumulative measurement error is large. A tool passivation measurement integrated device and its use method are provided to achieve the purpose of completing passivation and measurement with a single device. The present invention realizes that during the passivation process, the tool can be accurately positioned and measured after one clamping; at the same time, the target passivation value is accurately measured, the passivation accuracy value requirement is met, and the error caused by multiple clamping and multiple measurements is reduced. Multiple tools can be passivated at one time by connecting N linkage mechanisms to the revolving turntable. The tool clamping mechanism is directly connected to the rotating turntable to achieve precise control of the tool rotation.
[0006] A tool passivation measurement integrated device of the present invention comprises a machine tool frame, a stepping motor, a coupling, a ball screw mechanism, a guide column, a guide sleeve, a shaft fixing sleeve, a support frame, a first servo motor, a second servo motor, a revolution turntable, N linkage mechanisms, N rotation turntables, N tool clamping mechanisms, an infrared scanner, an optical microscope, an abrasive tank and an abrasive tank bracket;
[0007] A stepper motor is arranged at the bottom of the machine tool frame, and the output shaft of the stepper motor is connected to the ball screw mechanism through a coupling, and the ball screw mechanism is fixedly connected to a support frame, and the support frame is divided into a horizontal support frame and a vertical support frame, and a first servo motor and a second servo motor are arranged above the horizontal support frame, and a revolving turntable is arranged below the horizontal support frame, and the revolving turntable is connected to N rotating turntables through N linkage mechanisms, and a corresponding tool clamping mechanism is connected below each rotating turntable, and the first servo motor is connected to the revolving turntable to drive the revolving turntable to rotate and drive the N linkage mechanisms to perform centripetal / centrifugal motion, and the second servo motor is connected to the N rotating turntables to drive the rotating turntable to rotate, and an infrared scanner and an optical microscope are arranged on the side wall of the machine tool frame at the tool detection position, for accurately positioning and measuring the tool edge;
[0008] An abrasive groove is arranged below the tool clamping mechanism, and an abrasive groove bracket fixed to the machine body frame is arranged below the abrasive groove;
[0009] The tool passivation measurement integrated device is also provided with a plurality of guide columns, which are symmetrically distributed on both sides of the ball screw mechanism. The upper and lower ends of each guide column are fixedly connected to the machine tool frame through an axis fixing sleeve, and each guide column sleeve is provided with a corresponding guide sleeve, and the guide column is slidably connected to the guide sleeve. Several guide sleeves are fixedly connected to the support frame and move up and down with the support frame. The guide column sleeved in the guide sleeve ensures that the axial position of the support frame remains unchanged.
[0010] The ball screw mechanism mainly includes a screw, a nut, a nut seat and a ball; the screw passes through the nut, and the screw and the nut are threadedly connected, a ball is arranged between the screw and the nut, a nut seat is arranged on the nut, and a bolt hole is arranged on the nut seat;
[0011] The output shaft of the stepper motor is connected to the screw of the ball screw mechanism through a coupling, the nut of the ball screw mechanism is connected to the support frame through a nut seat, the stepper motor rotates to drive the screw of the ball screw mechanism to rotate, the nut set on the screw moves up and down along the screw, and the nut seat connected to the nut drives the support seat to move up and down.
[0012] The nut seat and the support frame of the ball screw mechanism are fixedly connected by bolts.
[0013] The N linkage mechanisms are evenly distributed on the circumference of the revolving turntable, and the revolving turntable is provided with corresponding centripetal / centrifugal tracks of the N linkage mechanisms. The rotation of the revolving turntable drives the N linkage mechanisms to perform centripetal / centrifugal motion along the centripetal / centrifugal tracks on the revolving turntable with the axis of the revolving turntable as the center, wherein N is a positive integer greater than or equal to 1, preferably 6. When the revolving turntable rotates forward, the N linkage mechanisms perform centripetal motion, and when the revolving turntable rotates reversely, the N linkage mechanisms perform centrifugal motion.
[0014] The support frame is composed of a top plate, two opposite side plates and a back plate. The back plate is installed under the top plate. The two opposite side plates are respectively fixed on both sides of the back plate and connected to the top plate. The top plate serves as a horizontal support frame, and the two opposite side plates and the back plate serve as a vertical support frame. Preferably, an infrared scanner and an optical microscope are arranged on the side of the machine tool frame corresponding to the opening side of the support frame.
[0015] The infrared scanner and the optical microscope are both connected to a computer.
[0016] The guide column is used to accurately position the support frame to ensure accurate axial positioning of the tool.
[0017] Furthermore, in the tool passivation measurement integrated device, a stepper motor fixing seat and a lead screw fixing seat are provided on the machine tool frame near the back plate side, the stepper motor is fixedly arranged on the stepper motor fixing seat, and the lead screw of the ball screw mechanism is connected to the lead screw fixing seat;
[0018] The stepper motor fixing seat can also be arranged below the abrasive groove bracket, the stepper motor is fixedly arranged on the stepper motor fixing seat, and the output shaft of the stepper motor passes through the abrasive groove bracket and is connected with the screw of the ball screw mechanism through the coupling.
[0019] The method of using the tool passivation measurement integrated device is as follows:
[0020] (1) Clamp the tool to be passivated and measured on the tool clamping mechanism;
[0021] (2) Turn on the stepper motor, which drives the ball screw mechanism to convert the rotational motion into linear motion. The support frame connected to the ball screw mechanism serves as a passive workpiece. The ball screw mechanism drives the support frame to move downward, and the tool to be passivated and measured moves accordingly, so that the passivation part of the tool is completely immersed in the abrasive contained in the abrasive tank;
[0022] (3) Turn on the first servo motor and the second servo motor. The first servo motor drives the revolution turntable to rotate, and at the same time drives N linkage mechanisms to perform centripetal / centrifugal motions along the centripetal / centrifugal tracks set on the revolution turntable with the axis of the revolution turntable as the center. The second servo motor drives the self-rotating turntable. The rotation of the self-rotating turntable drives the tool on the tool clamping mechanism to rotate.
[0023] (4) After the passivation process, the stepper motor drives the ball screw mechanism to rotate, and the ball screw mechanism drives the support frame to move upward, so that the tool moves upward. At the same time, the first servo motor drives the revolution turntable to rotate in the opposite direction, and at the same time drives N linkage mechanisms to perform centrifugal motion along the centripetal / centrifugal track set on the revolution turntable with the revolution turntable axis as the center, so that the tool is placed where an infrared scanner and an optical microscope are set. The infrared scanner and optical microscope set on the side of the machine tool frame are turned on, and the optical microscope lens is extended to the edge of the tool edge, and the distance between the two is 10 mm ± 1 mm. The passivation value of the tool edge is measured using 3D imaging technology;
[0024] (5) Determine the measured tool edge passivation value. If the passivation requirement is met, do not proceed. If the requirement is not met, repeat steps (2) to (4) until the passivation requirement is met.
[0025] In the step (4), the infrared scanner accurately positions the tool to ensure that the optical microscope can accurately extend to the edge of the tool cutting edge and measure the tool cutting edge passivation value.
[0026] The invention discloses an integrated tool passivation measurement device and a method for using the same, and the beneficial effects are as follows: the invention realizes real-time measurement during tool passivation, reduces the number of repeated clamping measurements, and reduces measurement errors caused by repeated clamping. The first servo motor is used to drive the revolving turntable to realize the revolution of the tool, and the first servo motor drives the centripetal / centrifugal movement of the linkage mechanism to realize the centripetal / centrifugal movement of the tool. The second servo motor is used to drive the rotating turntable alone to realize the rotation of the tool itself. The measurement using an optical microscope realizes precise control of the tool passivation value. BRIEF DESCRIPTION OF THE DRAWINGS
[0027] Figure 1 It is a schematic diagram of the main structure of a tool passivation measurement integrated device according to an embodiment of the present invention;
[0028] Figure 2 It is a right side structural schematic diagram of a tool passivation measurement integrated device in an embodiment of the present invention;
[0029] Figure 3 Schematic diagram of the connection structure of a ball screw mechanism in a tool passivation measurement integrated device according to an embodiment of the present invention;
[0030] Figure 4 It is a schematic diagram of the connection structure of a guide column in a tool passivation measurement integrated device according to an embodiment of the present invention;
[0031] Figure 5 A schematic diagram of the centripetal / centrifugal motion of a tool in a tool passivation measurement integrated device according to an embodiment of the present invention;
[0032] In the figure: 1, machine tool frame, 2, stepper motor, 3, coupling, 4, shaft fixing sleeve, 5, ball screw mechanism, 501, screw, 502, nut, 503, nut seat, 504, screw fixing seat, 6, support frame, 601, top plate, 602, side plate, 603, back plate, 7, first servo motor, 8, second servo motor, 9, revolving turntable, 10, linkage mechanism, 11, rotating turntable, 12, tool clamping mechanism, 13, infrared scanner, 14, optical microscope, 15, abrasive groove, 16, abrasive groove bracket, 17, guide column, 18, guide sleeve. DETAILED DESCRIPTION
[0033] The present invention is further described in detail below in conjunction with embodiments.
[0034] Example 1
[0035] A tool passivation measurement integrated device, the main view of which is shown in Figure 1 The right view structure diagram is shown in Figure 2 , including a machine tool frame 1, a stepper motor 2, a coupling 3, a ball screw mechanism 5, a guide column 17, a guide sleeve 18, a shaft fixing sleeve 4, a support frame 6, a first servo motor 7, a second servo motor 8, a revolution turntable 9, N linkage mechanisms 10, N rotation turntables 11, N tool clamping mechanisms 12, an infrared scanner 13, an optical microscope 14, an abrasive tank 15 and an abrasive tank bracket 16;
[0036] The ball screw mechanism 5 mainly includes a screw 501, a nut 502, a nut seat 503 and a ball; the screw 501 passes through the nut 502, and the screw 501 and the nut 502 are threadedly connected, a ball is arranged between the screw 501 and the nut 502, a nut seat 503 is arranged on the nut 502, and a bolt hole is arranged on the nut seat 503 (see Figure 3 );
[0037] A stepper motor 2 is arranged at the bottom of the machine tool frame 1. The output shaft of the stepper motor 2 is connected to the screw 501 of the ball screw mechanism 5 through the coupling 3. The nut 502 of the ball screw mechanism 5 is bolted to the support frame 6 through the nut seat 503. The stepper motor 2 rotates to drive the screw 501 of the ball screw mechanism 5 to rotate. The nut 502 arranged on the screw 501 moves up and down along the screw 501, and the nut seat 503 connected to the nut 502 drives the support seat 6 to move up and down.
[0038] The support frame 6 is composed of a top plate 601, two opposite side plates 602 and a back plate 603. The back plate 603 is installed below the top plate 601. The two opposite side plates 602 are respectively fixed on both sides of the back plate 603 and connected to the top plate 601. The top plate 601 serves as a horizontal support frame, and the two opposite side plates 602 and the back plate 603 serve as vertical support frames. A first servo motor 7 and a second servo motor 8 are arranged above the horizontal support frame, and a revolution turntable 9 is arranged below the horizontal support frame. The revolution turntable 9 is connected to the top plate 601 by N linkages. The structure 10 is connected to N self-rotating turntables 11, and each self-rotating turntable 11 is connected to a corresponding tool clamping mechanism 12 below. The first servo motor 7 is connected to the revolution turntable 9, and is used to drive the revolution turntable 9 to rotate and drive the linkage mechanism to do centripetal / centrifugal movement. The second servo motor 8 is connected to the N self-rotating turntables 11, and is used to drive the self-rotating turntables 11 to rotate. An infrared scanner 13 and an optical microscope 14 are arranged on the side wall of the machine tool frame 1 at the tool detection position, and are used to accurately locate and measure the tool edge.
[0039] An abrasive groove 15 is provided below the tool clamping mechanism, and an abrasive groove bracket 16 fixed to the machine frame 1 is provided below the abrasive groove 15;
[0040] The tool passivation measuring integrated device is also provided with two guide columns 17, which are symmetrically distributed on both sides of the ball screw mechanism 5. The upper and lower ends of each guide column 17 are fixedly connected to the machine tool frame 1 through the shaft fixing sleeve 4. Each guide column 17 is sleeved with a corresponding guide sleeve 18, and the guide column 17 can slide relative to the guide sleeve 18. The guide sleeve 18 is fixedly connected to the support frame 6 and moves up and down with the support frame 6. The guide column 17 sleeved in the guide sleeve 18 ensures that the axial position of the support frame 6 remains unchanged.
[0041] The N linkage mechanisms are evenly distributed on the circumference of the revolution turntable, and the revolution turntable is provided with the corresponding centripetal / centrifugal tracks of the N linkage mechanisms (see Figure 5 ), the rotation of the revolving turntable drives N linkage mechanisms to perform centripetal / centrifugal motion along the centripetal / centrifugal track on the revolving turntable with the axis of the revolving turntable as the center, wherein N is 6 in this embodiment, when the revolving turntable rotates forward, the N linkage mechanisms perform centripetal motion, and when the revolving turntable rotates reversely, the N linkage mechanisms perform centrifugal motion.
[0042] The infrared scanner and the optical microscope are both connected to a computer.
[0043] The guide column is used to accurately position the support frame to ensure accurate axial positioning of the tool.
[0044] In the integrated tool passivation measuring device, a stepper motor fixing seat and a screw fixing seat 504 are provided on the machine tool frame 1 close to the back plate 603 , the stepper motor 2 is fixed on the stepper motor fixing seat, and the screw 501 of the ball screw mechanism 5 is connected to the screw fixing seat 504 .
[0045] A method for using a tool passivation measurement integrated device comprises the following steps:
[0046] The first step: clamping the tool on the tool clamping mechanism 12;
[0047] Step 2: Start the stepper motor, which drives the ball screw mechanism to convert the rotational motion into linear motion. The support frame connected to the ball screw mechanism acts as a passive workpiece. The ball screw mechanism drives the support frame to move downward, and the tool to be passivated and measured moves accordingly, so that the passivation part of the tool is completely immersed in the abrasive contained in the abrasive tank;
[0048] Step 3: Turn on the first servo motor and the second servo motor. The first servo motor drives the revolution turntable to rotate, and at the same time drives N linkage mechanisms to perform centripetal / centrifugal motions along the centripetal / centrifugal tracks set on the revolution turntable with the revolution turntable axis as the center. The second servo motor drives the self-rotating turntable. The rotation of the self-rotating turntable drives the tool on the tool clamping mechanism to rotate.
[0049] Step 4: The stepper motor drives the ball screw mechanism to rotate, and the ball screw mechanism drives the support frame to move upward, so that the tool moves upward. At the same time, the first servo motor drives the revolution turntable to rotate in the opposite direction, and at the same time drives N linkage mechanisms to make centrifugal motion along the centripetal / centrifugal track set on the revolution turntable with the axis of the revolution turntable as the center, so that the tool is placed where the infrared scanner and optical microscope are set. The infrared scanner and optical microscope set on the side of the machine tool frame are turned on. The tool is accurately positioned by the infrared scanner, so that the optical microscope lens is telescoped to the edge of the tool edge, and the distance between the two is 10mm. The tool edge passivation value is measured using 3D imaging technology;
[0050] Step 5: Determine the measured tool edge passivation value. If the passivation requirement is met, do not continue. If the requirement is not met, repeat steps 2 to 4 until the passivation requirement is met.
[0051] Example 2
[0052] A tool passivation measurement integrated device comprises a machine tool frame 1, a stepper motor 2, a coupling 3, a shaft fixing sleeve 4, a ball screw mechanism 5, a guide sleeve 18, a guide column 17, a support frame 6, a first servo motor 7, a second servo motor 8, a revolving turntable 9, a linkage mechanism 10, a rotating turntable 11, a tool clamping mechanism 12, an infrared scanner 13, an optical microscope 14, an abrasive trough 15, and an abrasive trough bracket 16.
[0053] The nut seat of the ball screw mechanism 5 is fixed to the support frame 6 by bolts, and its structural diagram is shown in FIG. Figure 4 The guide column 17 is connected to the support frame 6 by a guide sleeve 18, and the guide column 17 is sleeved in the guide sleeve 18 and can slide relatively; the guide column 17 is fixed to the machine tool frame 1 by the shaft fixing sleeve 4, and its structural schematic diagram is shown Figure 5 The stepper motor 2 is connected to the ball screw mechanism 5 through a coupling 3. The stepper motor 2 rotates to drive the screw 501 in the ball screw mechanism to rotate, driving the support frame 6 to move up and down.
[0054] Two servo motors are fixed to the upper end of the support frame 6 with bolts, namely the first servo motor 7 and the second servo motor 8. The lower end of the support frame 6 is connected to the revolving turntable 9. The bottom of the revolving turntable 9 is connected to N linkage mechanisms 10. Each linkage mechanism 10 is connected to a self-rotating turntable 11. The tool clamping mechanism 12 is fixed on the self-rotating turntable 11. The first servo motor 7 is connected to the revolving turntable 9, and the second servo motor 8 is connected to the self-rotating turntable 11.
[0055] The infrared scanner 13 and the optical microscope 14 are fixed on the side of the machine tool frame 1 and connected to the control computer.
[0056] The abrasive trough 15 is fixed on the abrasive trough bracket 16 , and the abrasive trough bracket 16 is fixedly connected to the machine tool frame 1 by bolts.
[0057] The stepper motor 2 drives the ball screw mechanism 5, and the ball screw mechanism 5 drives the support frame 6 to move up and down; the first servo motor 7 drives the revolving turntable 9 and realizes the revolution and centripetal / centrifugal movement of the tool through the linkage mechanism 10; the second servo motor 8 drives the rotating turntable 11, driving the tool clamping mechanism 12 to realize the rotation of the tool itself; the infrared scanner 13 and the optical microscope 14 realize the precise positioning and measurement of the tool.
[0058] The specific implementation steps of the tool passivation measurement integrated device of this embodiment include:
[0059] The first step: clamping the tool on the tool clamping mechanism 12;
[0060] Step 2: The stepper motor 2 drives the lead screw 501 of the ball screw mechanism 5 to rotate, and the lead screw 501 drives the nut 502 to rotate and move downward on the lead screw 501, and the nut 502 drives the nut seat 503 connected thereto to move downward, and the nut seat 503 drives the support seat 6 connected thereto to move downward, and the support seat 6 drives the tool disposed on the tool clamping mechanism 12 to move downward until the tool passivation part is completely immersed in the abrasive;
[0061] Step 3: The first servo motor 7 drives the revolving turntable 9 to rotate, and at the same time drives the linkage mechanism 10 to perform centripetal / centrifugal motion on the revolving turntable 9; the second servo motor 8 drives the rotating turntable 11 to rotate to achieve the self-rotation of the tool itself;
[0062] Step 4: After the passivation process has been completed for a certain period of time, the stepper motor 2 drives the tool to move upward, and at the same time, the first servo motor drives the revolution turntable to rotate, so that the tool moves centrifugally close to the microscope lens. At the same time, the microscope lens is retracted to a position 10 mm from the edge of the tool edge, and the tool edge passivation value is measured using 3D imaging technology;
[0063] Step 5: Determine the measured tool edge passivation value. If it meets the design requirements, no passivation treatment is performed and the tool is directly removed. If it does not meet the passivation requirement, repeat steps 2 to 4 until the passivation requirements are met.
Claims
1. A method for using a tool passivation measurement integrated device, characterized in that: The tool passivation measurement integrated device comprises a machine tool frame, a stepping motor, a coupling, a ball screw mechanism, a guide column, a guide sleeve, a shaft fixing sleeve, a support frame, a first servo motor, a second servo motor, a revolution turntable, N linkage mechanisms, N rotation turntables, N tool clamping mechanisms, an infrared scanner, an optical microscope, an abrasive tank and an abrasive tank bracket; A stepper motor is arranged at the bottom of the machine tool frame, and the output shaft of the stepper motor is connected to the ball screw mechanism through a coupling, and the ball screw mechanism is fixedly connected to a support frame, and the support frame is divided into a horizontal support frame and a vertical support frame, and a first servo motor and a second servo motor are arranged above the horizontal support frame, and a revolving turntable is arranged below the horizontal support frame, and the revolving turntable is connected to N rotating turntables through N linkage mechanisms, and a corresponding tool clamping mechanism is connected below each rotating turntable, and the first servo motor is connected to the revolving turntable to drive the revolving turntable to rotate and drive the N linkage mechanisms to perform centripetal / centrifugal motion, and the second servo motor is connected to the N rotating turntables to drive the rotating turntable to rotate, and an infrared scanner and an optical microscope are arranged on the side wall of the machine tool frame at the tool detection position, for accurately positioning and measuring the tool edge; An abrasive groove is arranged below the tool clamping mechanism, and an abrasive groove bracket fixed to the machine body frame is arranged below the abrasive groove; The tool passivation measurement integrated device is also provided with a plurality of guide columns, which are symmetrically distributed on both sides of the ball screw mechanism, and the upper and lower ends of each guide column are fixedly connected to the machine tool frame through a shaft fixing sleeve, and each guide column sleeve is provided with a corresponding guide sleeve, and the guide column is slidably connected to the guide sleeve, and the plurality of guide sleeves are fixedly connected to the support frame and move up and down with the support frame; The method for using the tool passivation measurement integrated device comprises the following steps: (1) Clamp the tool to be passivated and measured on the tool clamping mechanism; (2) Turn on the stepper motor, which drives the ball screw mechanism to convert the rotational motion into linear motion. The support frame connected to the ball screw mechanism serves as a passive workpiece. The ball screw mechanism drives the support frame to move downward, and the tool to be passivated and measured moves accordingly, so that the passivation part of the tool is completely immersed in the abrasive contained in the abrasive tank; (3) Turn on the first servo motor and the second servo motor. The first servo motor drives the revolution turntable to rotate, and at the same time drives N linkage mechanisms to perform centripetal / centrifugal motions along the centripetal / centrifugal tracks set on the revolution turntable with the axis of the revolution turntable as the center. The second servo motor drives the self-rotating turntable. The rotation of the self-rotating turntable drives the tool on the tool clamping mechanism to rotate. (4) After the passivation process, the stepper motor drives the ball screw mechanism to rotate, and the ball screw mechanism drives the support frame to move upward, so that the tool moves upward. At the same time, the first servo motor drives the revolution turntable to rotate in the opposite direction, and at the same time drives N linkage mechanisms to perform centrifugal motion along the centripetal / centrifugal track set on the revolution turntable with the revolution turntable axis as the center, so that the tool is placed where an infrared scanner and an optical microscope are set. The infrared scanner and optical microscope set on the side of the machine tool frame are turned on, and the optical microscope lens is extended to the edge of the tool edge, and the distance between the two is 10 mm ± 1 mm. The passivation value of the tool edge is measured using 3D imaging technology; (5) Determine the measured tool edge passivation value. If the passivation requirement is met, do not proceed. If the requirement is not met, repeat steps (2) to (4) until the passivation requirement is met.
2. The method for using the tool passivation measurement integrated device according to claim 1, characterized in that: The ball screw mechanism mainly includes a screw, a nut, a nut seat and a ball; the screw passes through the nut, and the screw and the nut are threadedly connected, a ball is arranged between the screw and the nut, a nut seat is arranged on the nut, and a bolt hole is arranged on the nut seat; The output shaft of the stepper motor is connected to the screw of the ball screw mechanism through a coupling, the nut of the ball screw mechanism is connected to the support frame through a nut seat, the stepper motor rotates to drive the screw of the ball screw mechanism to rotate, the nut set on the screw moves up and down along the screw, and the nut seat connected to the nut drives the support seat to move up and down.
3. The method for using the tool passivation measuring integrated device according to claim 2, characterized in that: The nut seat and the support frame of the ball screw mechanism are fixedly connected by bolts.
4. The method for using the tool passivation measurement integrated device according to claim 1, characterized in that: The N linkage mechanisms are evenly distributed on the circumference of the revolving turntable, and the revolving turntable is provided with corresponding centripetal / centrifugal tracks of the N linkage mechanisms. The rotation of the revolving turntable drives the N linkage mechanisms to perform centripetal / centrifugal motion along the centripetal / centrifugal tracks on the revolving turntable with the axis of the revolving turntable as the center, wherein N is a positive integer greater than or equal to 1. When the revolving turntable is rotating forward, the N linkage mechanisms perform centripetal motion, and when the revolving turntable is rotating reversely, the N linkage mechanisms perform centrifugal motion.
5. The method for using the tool passivation measuring integrated device according to claim 1, characterized in that: The infrared scanner and the optical microscope are both connected to a computer.
6. The method for using the tool passivation measurement integrated device according to claim 1, characterized in that: The guide column is used to accurately position the support frame to ensure accurate axial positioning of the tool.
7. The method for using the tool passivation measurement integrated device according to claim 1, characterized in that: The support frame is composed of a top plate, two opposite side plates and a back plate. The back plate is installed under the top plate. The two opposite side plates are respectively fixed on both sides of the back plate and connected to the top plate. The top plate serves as a horizontal support frame, and the two opposite side plates and the back plate serve as a vertical support frame.
8. The method for using the tool passivation measuring integrated device according to claim 7, characterized in that: In the tool passivation measuring integrated device, a stepper motor fixing seat and a lead screw fixing seat are arranged on the machine tool frame near the back plate side, the stepper motor is fixed on the stepper motor fixing seat, and the lead screw of the ball screw mechanism is connected to the lead screw fixing seat.
9. The method for using the tool passivation measuring integrated device according to claim 8, characterized in that: In the tool passivation measurement integrated device, a stepper motor fixing seat is arranged below the abrasive slot bracket, the stepper motor is fixed on the stepper motor fixing seat, the stepper motor output shaft passes through the abrasive slot bracket, and is connected to the screw of the ball screw mechanism through a coupling.
Citation Information
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