A circuit board wet process processing device
By designing the circuit board wet process processing device of closed rooms and sky truck transportation mechanisms, the problems of high labor investment and low efficiency of existing equipment are solved, and fast, flexible processing and efficient production are achieved, reducing costs and space occupation.
Patent Information
- Application Number
- CN201911262111.9
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2019-12-10
- Publication Date
- 2025-01-03
- Estimated Expiration
- 2039-12-10
AI Technical Summary
The existing circuit board wet process processing equipment has problems such as high manpower investment, high equipment cost, low utilization rate, large space occupation and difficult process control, resulting in low efficiency and product delivery time.
A circuit board wet process processing device including pre-treatment, transportation reaction and post-treatment mechanism was designed. It adopts a closed room and a van transport mechanism. By combining horizontal board and vertical board section, it realizes rapid parameter switching and multi-parameter processing. , reduce labor and equipment costs and improve processing efficiency.
It realizes fast and flexible circuit board wet process processing, reduces the consumption of manpower, material resources and financial resources, improves processing efficiency and equipment utilization, is suitable for large-scale and small-scale production, and saves space and installation complexity.
Smart Images

Figure CN110844601B_ABST
Abstract
Description
Technical Field
[0001] The invention belongs to the technical field of wet process of circuit boards, and in particular relates to a wet process processing device for circuit boards. Background Art
[0002] The copper deposition, electroplating, and desmearing processes of circuit board manufacturing are called wet processes. In the wet process processing, horizontal processing lines or gantry processing lines are currently used. The characteristics of these two processing lines are as follows: 1. Using gantry processing lines: Gantry processing lines, that is, the troughs of each processing process are arranged in parallel in sequence, and the overhead crane frame and the transport crane device (commonly known as the gantry frame) mounted above the cylinder body are used to control the boards to be plated in the plug-in board frame to pass through the processing of each cylinder body in sequence according to the program control to complete the wet process processing. During processing, it is necessary to use manpower first, or use equipment to load the copper deposition board into the copper deposition basket, and then manually drop it on the copper deposition rack, and then lift it through each process in sequence through the gantry frame. 2. Using horizontal processing lines: Horizontal processing lines, that is, each processing trough is designed as a horizontal transportation mode, arranged from front to back according to the process, and the board to be processed is placed in the horizontal line, and the board to be processed is processed in sequence through the transmission roller to complete the processing.
[0003] These two processing methods have the following disadvantages:
[0004] 1. Gantry processing line: Although the number of boards processed at one time is large, it requires more manual operation and handling times, which has a high labor cost and is harmful to the human body. In addition, the cylinder body is single, the utilization rate is low, the equipment cost is high, and the maintenance is more complicated. In addition, the gantry processing line has an overall wide body, which is time-consuming and labor-intensive to install, and occupies a large space, which is not conducive to saving resources.
[0005] 2. Although the horizontal processing line is easy to manufacture, the process control is difficult, and because the processing requires a long time to react, the horizontal line produces boards one by one, which is inefficient and affects the delivery time of the product. For this reason, the inventor has comprehensively considered various factors and proposed a circuit board wet process processing device. Summary of the invention
[0006] The purpose of the present invention is to provide a circuit board wet process processing device in order to solve the technical problems involved in the background technology.
[0007] The technical solution adopted by the present invention is as follows:
[0008] A circuit board wet process processing device includes a pre-processing mechanism for horizontal board input, pre-processing and board erection;
[0009] a transport reaction mechanism for distributing the reaction processing;
[0010] Post-processing mechanism, used for post-processing and collecting transverse plates;
[0011] The transport reaction mechanism comprises a closed chamber, wherein temporary storage tanks are symmetrically arranged in the closed chamber, a plurality of reaction tanks are arranged between two temporary storage tanks, and an overhead crane transport mechanism is arranged on the top of the closed chamber corresponding to the temporary storage tanks and the reaction tanks;
[0012] As a further technical solution of the present invention: the pre-processing mechanism includes a frame entry section, the frame entry section is arranged at the front end of the temporary storage slot in the closed room, a plugging plate mechanism is arranged in the closed room corresponding to the frame entry section, a plugging plate frame is arranged at the bottom of the closed room corresponding to the frame entry section, and the plugging plate slots are evenly arranged on the plugging plate frame, a vertical plate section is arranged at the front side of the frame entry section in the closed room, and a conveying roller is arranged outside the closed room corresponding to the vertical plate section, and the conveying roller extends to the outside of the closed room;
[0013] As a further technical solution of the present invention: the post-processing mechanism includes a frame outlet section, which is arranged at the rear end of the temporary storage slot in the closed chamber, a plate drawing mechanism is arranged in the closed chamber corresponding to the frame outlet section, a horizontal plate section is arranged on the rear side of the frame outlet section in the closed chamber, and a conveying roller is arranged on the outer side of the closed chamber corresponding to the horizontal plate section, and the conveying roller extends to the outer side of the closed chamber.
[0014] As a further technical solution of the present invention: a front inspection is provided at the side of the closed room corresponding to the frame entry section, and a rear inspection is provided at the closed room corresponding to the frame exit section;
[0015] As a further technical solution of the present invention: the plugging mechanism includes a plugging crane, the plugging crane is suspended and installed on the top of the closed room, and a grabbing clamp is arranged at the bottom of the plugging crane;
[0016] As a further technical solution of the present invention: the overhead crane transport mechanism includes a transport crane, the transport crane is slidably matched on the overhead crane frame, and a grab frame clamp is arranged at the bottom of the transport crane.
[0017] As a further technical solution of the present invention: the plate-pulling mechanism comprises a plate-pulling crane, which is suspended and installed on the top of the closed room, and a plate-grabbing clamp is arranged at the bottom of the plate-pulling crane;
[0018] As a further technical solution of the present invention: a transfer section is arranged between the vertical plate section and the horizontal plate section corresponding to the outer side of the closed room, the plug-in plate frame is matched on the transfer section, and the transfer section is a U-shaped transfer belt composed of stepping rollers;
[0019] As a further technical solution of the present invention: an empty frame temporary storage section is arranged on the left side of the transfer section, and a cleaning section and a stripping section are arranged on the right side of the transfer section.
[0020] As a further technical solution of the present invention: a frame handle is provided on the top of the plugboard frame;
[0021] As a further technical solution of the present invention: a middle transmission roller is arranged in the middle of the vertical plate section, and the middle transmission roller is installed on the middle transmission roller support seat, vertical plate transmission rollers are arranged on the left and right sides of the middle transmission roller, and a rotating shaft is arranged at the end of the vertical plate transmission roller, and the rotating shaft is installed on the rotating shaft support seat arranged at the bottom thereof, and a baffle piece is arranged at the end of the vertical plate transmission roller corresponding to the rotating shaft support seat; a positioning piece is arranged on the side edge of the plug-in plate frame, and a positioning sensor is arranged on the side of the stepping roller.
[0022] As a further technical solution of the present invention: a pre-processing section and a board entry section are arranged at the outer end of the vertical plate section corresponding to the outer side of the closed chamber, and conveying rollers are arranged on the pre-processing section and the board entry section; a post-processing section and a board collection section are arranged at the outer end of the horizontal plate section corresponding to the outer side of the closed chamber, and conveying rollers are arranged on the post-processing section and the board collection section.
[0023] In summary, due to the adoption of the above technical solution, the beneficial effects of the present invention are:
[0024] 1. The present invention provides a circuit board wet process processing device, which realizes horizontal line pre-processing, horizontal line post-processing, and reaction section overhead crane allocation, forming the advantages of convenient and fast pre-processing and post-processing and efficient processing of the reaction section.
[0025] 2. The present invention provides a circuit board wet process processing device. During use, the wet process processing line realizes a mode of large-batch or small-batch simultaneous processing, that is, it can realize rapid parameter switching and multi-parameter processing mode, that is, the processing parameters of each part can be quickly adjusted, and multiple reaction tanks can be set with different parameters to produce products with different parameters at the same time, effectively meeting the simultaneous production needs of large batches or small batches or large batches + small batches.
[0026] 3. The present invention utilizes the combined design of the horizontal plate, the lower plate portion and the vertical plate and the upper plate portion to effectively realize the process of converting the horizontal individual plates into vertical ones assembled in the plug-in board frame, and the process of converting the plates in the plug-in board frame into individual horizontal plates, thus providing an effective conversion implementation process for the overall operation process.
[0027] 4. Under the condition of the same output, the entire line of the technical solution of the present invention occupies a smaller area than the gantry line, and the installation and maintenance processes of the gantry line and the horizontal line are simpler, and the overall cost is also lower than the horizontal line or the gantry line, effectively saving manpower, material resources and financial resources. BRIEF DESCRIPTION OF THE DRAWINGS
[0028] Figure 1 It is a front view of the present invention;
[0029] Figure 2 A top view of the present invention;
[0030] Figure 3 It is a top view of the pre-processing mechanism in the present invention;
[0031] Figure 4 It is a front view of the pre-processing mechanism in the present invention;
[0032] Figure 5 It is a schematic diagram of the process of the present invention;
[0033] Figure 6 It is a schematic diagram of the transportation process in the present invention.
[0034] Markings in the figure: 1. Enclosed room; 2. Plate inserting crane; 3. Frame entry section; 4. Conveying roller; 5. Vertical plate section; 6. Plate entry section; 7. Pre-processing section; 8. Stepping roller; 9. Transfer section; 10. Empty frame temporary storage section; 11. Plate inserting frame; 12. Cleaning section; 13. Post-processing section; 14. Plate collection section; 15. Horizontal plate section; 16. Plate extraction crane; 17. Post-inspection; 18. Transport crane; 19. Sky Frame; 20, front inspection; 21, temporary storage tank; 22, reaction tank; 23, stripping section, 50, intermediate transmission roller; 51, vertical plate transmission roller; 52, transmission shaft; 53, baffle plate; 54, positioning plate; 55, plug-in plate slot; 56, frame handle; 57, positioning sensor; 181, frame grabbing clamp; 201, plate grabbing clamp; 501, intermediate transmission roller support seat; 521, rotating shaft support seat. DETAILED DESCRIPTION
[0035] In order to make the purpose, technical solution and advantages of the present invention more clearly understood, the present invention is further described in detail below in conjunction with the accompanying drawings and embodiments. It should be understood that the specific embodiments described herein are only used to explain the present invention and are not used to limit the present invention.
[0036] In the description of the present invention, it should be noted that the terms "center", "upper", "lower", "left", "right", "vertical", "horizontal", "inside", "outside" and the like indicate positions or positional relationships based on the positions or positional relationships shown in the drawings, and are only for the convenience of describing the present invention and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific position, be constructed and operated in a specific position, and therefore cannot be understood as limiting the present invention; the terms "first", "second", and "third" are only used for descriptive purposes, and cannot be understood as indicating or implying relative importance; in addition, unless otherwise clearly specified and limited, the terms "installed", "connected", and "connected" should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection, or it can be an indirect connection through an intermediate medium, or it can be a connection between the two elements. For those of ordinary skill in the art, the specific meanings of the above terms in the present invention can be understood according to specific circumstances.
[0037] See also Figures 1 to 6 ; A circuit board wet process processing device, including a pre-processing mechanism for horizontal board entry, pre-processing and vertical board;
[0038] a transport reaction mechanism for distributing the reaction processing;
[0039] Post-processing mechanism, used for post-processing and collecting transverse plates;
[0040] The transport reaction mechanism comprises a closed chamber 1, wherein temporary storage tanks 21 are symmetrically arranged in the closed chamber 1, and a plurality of reaction tanks 22 are arranged between two temporary storage tanks 21, and an overhead crane transport mechanism is arranged on the top of the closed chamber 1 corresponding to the temporary storage tanks 21 and the reaction tanks 22;
[0041] The pre-processing mechanism includes a frame entry section 3, which is arranged at the front end of the temporary storage slot 21 in the closed chamber 1, a plugging mechanism is arranged in the closed chamber 1 corresponding to the frame entry section 3, a plugging frame 11 is arranged at the bottom of the frame entry section 3 in the closed chamber 1, and the plugging slots 55 are evenly arranged on the plugging frame 11, a vertical plate section 5 is arranged at the front side of the frame entry section 3 in the closed chamber 1, and a conveying roller 4 is arranged on the outer side of the closed chamber 1 corresponding to the vertical plate section 5, and the conveying roller 4 extends to the outside of the closed chamber 1;
[0042] The post-processing mechanism includes a frame-out section, which is arranged at the rear end of the temporary storage slot 21 in the closed chamber 1. A plate-drawing mechanism is arranged in the closed chamber 1 corresponding to the frame-out section. A transverse plate section 15 is arranged at the rear side of the frame-out section in the closed chamber 1. A conveying roller 4 is arranged on the outside of the closed chamber 1 corresponding to the transverse plate section 15. The conveying roller 4 extends to the outside of the closed chamber 1.
[0043] Wherein, a front inspection 20 is provided on the side of the closed chamber 1 corresponding to the frame entry section 3, and a rear inspection 17 is provided on the closed chamber 1 corresponding to the frame exit section;
[0044] The plugging mechanism includes a plugging crane 2, which is suspended on the top of the closed chamber 1, and a board grabbing clamp 201 is provided at the bottom of the plugging crane 2;
[0045] The overhead crane transport mechanism includes a transport crane 18 , which is slidably fitted on an overhead crane frame 19 , and a frame grabbing clamp 181 is provided at the bottom of the transport crane 18 .
[0046] The plate extraction mechanism includes a plate extraction crane 16, which is suspended and installed on the top of the closed chamber 1, and a plate grabbing clamp 201 is provided at the bottom of the plate extraction crane 16;
[0047] Among them, a transfer section 9 is arranged between the vertical plate section 5 and the horizontal plate section 15 on the outside of the closed chamber 1, and the plug-in frame 11 is matched on the transfer section 9. The transfer section 9 is a U-shaped transfer belt composed of stepping rollers 8;
[0048] Among them, an empty frame temporary storage section 10 is arranged on the left side of the transfer section 9, and a cleaning section 12 and a stripping section 23 are arranged on the right side of the transfer section 9.
[0049] Wherein, a frame handle 56 is provided on the top of the plugboard frame 11;
[0050] Among them, a middle transmission roller 50 is arranged in the middle of the vertical plate section 5, and the middle transmission roller 50 is installed on the middle transmission roller support seat 501. Vertical plate transmission rollers 51 are arranged on the left and right sides of the middle transmission roller 50. A rotating shaft 52 is arranged at the end of the vertical plate transmission roller 51. The rotating shaft 52 is installed on a rotating shaft support seat 521 arranged at the bottom thereof. A baffle plate 53 is arranged at the end of the rotating shaft support seat 521 corresponding to the vertical plate transmission roller; a positioning plate 54 is arranged on the side edge of the plug-in plate frame 11, and a positioning sensor 57 is arranged on the side of the stepping roller 8.
[0051] Among them, a pre-processing section 7 and an entry board section 6 are arranged at the outer end of the vertical plate section 5 on the outside of the closed chamber 1, and the conveying roller 4 is arranged on the pre-processing section 7 and the entry board section 6; a post-processing section 13 and a receiving board section 14 are arranged at the outer end of the horizontal plate section 15 on the outside of the closed chamber 1, and the conveying roller 4 is arranged on the post-processing section 13 and the receiving board section 14.
[0052] Working principle: This design process is attached Figure 5 :
[0053] The key technical points of this process include:
[0054] 1. The overall processing device is divided into three parts: horizontal board inlet + pre-processing part; vertical board + upper board part; reaction tank part (overhead crane distribution); horizontal board + lower board part; horizontal post-processing + board receiving part; empty frame transfer part;
[0055] Among them, the horizontal board input + pre-processing part and the horizontal post-processing + board receiving part are realized inversely with the same technical method;
[0056] The vertical plate + upper plate part and the horizontal plate + lower plate part are realized in the same technical way in reverse order;
[0057] 2. The overall design idea is: independent horizontal board entry and pre-treatment, through the vertical board device, the independent board is changed from horizontal to vertical; then through the upper board device, the vertical boards are inserted into the board frame one by one; then transported to the front for inspection, and then transported back to the board entry section after inspection; then through the overhead crane, the board frame with the assembled processing boards is transferred to the corresponding reaction tank for processing; after completion, the board frame with the reaction is transferred to the lower board section through the overhead crane; then transported to the rear for inspection, and then transported back to the lower board section after inspection; through the lower board device, the boards in the board frame are pulled out of the board frame one by one and placed on the horizontal board device; the horizontal board device changes the vertical board to horizontal, and then transported horizontally for post-processing and board output.
[0058] 3. An empty frame transfer section is also provided, that is, after the lower plate section has extracted all the plates in the plate frame, the empty frames can be cleaned and transferred by the empty frame transfer section to the upper plate section, so as to form a return utilization of the empty frames; wherein the empty frame temporary storage section is provided to prevent "traffic jam" in the empty frame transfer.
[0059] 4. The temporary storage section of the reaction tank is used for storing the board frame of the assembled boards to be put into the reaction tank, buffering the pressure of the reaction tank and preventing the reaction tank from being jammed during processing; temporary storage ② is used for storing the boards that fall out of the reaction tank after the reaction is completed, buffering the pressure of the board receiving section and preventing the board from being jammed.
[0060] 5. The vertical plate + upper plate part, the reaction tank part (overhead crane distribution), and the horizontal plate + lower plate part are set up in a closed room, and this part of the processing process is completed in the closed room.
[0061] 6. The insert plate frame is a basket frame structure with multiple insert plate grids and two inverted triangle frame handles in the middle of the uppermost part.
[0062] 7. The overall equipment structure is as shown in the attached Figure 1 (Main view), Attachment Figure 2 (Top view) as shown.
[0063] 8. Among them, the structure of the vertical plate + upper plate is as shown in the attached Figure 3 , Attachment Figure 4 and attached Figure 6 As shown: the design method of transmission + vertical plate transmission + steering + plug-in board realization + plug-in board frame stepping + transportation is adopted;
[0064] Vertical plate transmission process: The vertical plate transmission section is divided into the middle transmission roller and the vertical plate transmission roller, which are independently set, wherein the middle transmission roller is a single-row transmission roller (i.e., only the lower transmission roller, no upper transmission roller), and the vertical plate transmission roller is an upper and lower double-row transmission roller, and the middle transmission roller and the lower row transmission roller of the vertical plate transmission roller are on the same horizontal plane;
[0065] Steering process: When the board is transmitted to the middle part of the vertical plate transmission roller, the baffle receives the signal and rises under the action of the air cap to block the board. At the same time, the roller stops transmitting. The vertical plate transmission roller, under the rotation and support of the rotating shaft, changes from horizontal to vertical with the board;
[0066] The process of inserting the board: When the board becomes vertical, the board crane receives a signal, lowers the board clamp, and clamps the vertical board. At this time, the baffle plate receives a signal and retracts under the action of the air cap. The board crane receives a signal and slowly lowers the clamped board and inserts it into the board frame directly below.
[0067] The stepping process of the board frame: the board frame is placed directly below the vertical board transmission roller and the board crane, and is placed on the stepping roller. A positioning piece is set on the side edge of the board frame, and a positioning sensor is set on the side of the stepping roller. When the board frame is placed on the stepping roller, the positioning sensor is positioned to the positioning piece, so that an inner board grid of the board frame is on the same horizontal plane as the vertical board, ensuring that the board crane can accurately insert the board into the board grid; after inserting a board, the stepping roller moves one grid inward, and then aligns the second board grid with the vertical board; and so on, the board insertion is completed.
[0068] Transportation implementation process: After the board frame is filled with a frame of boards, the transport crane receives the signal and drops the board frame out of the frame section for the next processing step.
[0069] The design of the horizontal plate + lower plate portion is the same as the design of the vertical plate + upper plate portion, that is, the reverse operation mode of the vertical plate + upper plate portion.
[0070] The above description is only a preferred embodiment of the present invention and is not intended to limit the present invention. Any modifications, equivalent substitutions and improvements made within the spirit and principles of the present invention should be included in the protection scope of the present invention.
Claims
1. A circuit board wet process processing device, comprising a pre-processing mechanism, characterized in that: Used for horizontal board entry, pre-treatment and vertical board; a transport reaction mechanism for distributing the reaction processing; Post-processing mechanism, used for post-processing and collecting transverse plates; The transport reaction mechanism comprises a closed chamber (1), wherein temporary storage tanks (21) are symmetrically arranged in the closed chamber (1), a plurality of reaction tanks (22) are arranged between the two temporary storage tanks (21), and an overhead crane transport mechanism is arranged at the top of the closed chamber (1) corresponding to the temporary storage tanks (21) and above the reaction tanks (22); The overhead crane transport mechanism comprises a transport crane (18), the transport crane (18) is slidably fitted on the overhead crane frame (19), and a gripping frame clamp (181) is provided at the bottom of the transport crane (18); The pre-processing mechanism comprises an entry frame section (3), the entry frame section (3) is arranged at the front end of the temporary storage slot (21) in the closed chamber (1), a plate insertion mechanism is arranged in the closed chamber (1) corresponding to the entry frame section (3), a plate insertion frame (11) is arranged at the bottom of the closed chamber (1) corresponding to the entry frame section (3), plate insertion slots (55) are evenly arranged on the plate insertion frame (11), and a frame handle (56) is arranged at the top of the plate insertion frame (11); a vertical plate section (5) is arranged at the front side of the entry frame section (3) in the closed chamber (1), and a conveying roller (4) is arranged on the outer side of the closed chamber (1) corresponding to the vertical plate section (5), and the conveying roller (4) extends to the outer side of the closed chamber (1); The plate inserting mechanism comprises a plate inserting crane (2), the plate inserting crane (2) is suspended and installed at the top of the closed chamber (1), and a plate grabbing clamp (201) is arranged at the bottom of the plate inserting crane (2); A middle transmission roller (50) is arranged in the middle of the vertical plate section (5), and the middle transmission roller (50) is mounted on an intermediate transmission roller support seat (501); vertical plate transmission rollers (51) are arranged on the left and right sides of the middle transmission roller (50); a rotating shaft (52) is arranged at the end of the vertical plate transmission roller (51); the rotating shaft (52) is mounted on a rotating shaft support seat (521) arranged at the bottom thereof; a baffle plate (53) is arranged at the end of the vertical plate transmission roller corresponding to the rotating shaft support seat (521); a positioning plate (54) is arranged on the side edge of the plug-in plate frame (11), and a positioning sensor (57) is arranged on the side of the stepping roller (8); A transfer section (9) is arranged between the vertical plate section (5) and the horizontal plate section (15) on the outside of the closed chamber (1), and the plate inserting frame (11) is matched with the transfer section (9). The transfer section (9) is a U-shaped transfer belt composed of stepping rollers (8); an empty frame temporary storage section (10) is arranged on the left side of the transfer section (9), and a cleaning section (12) and a stripping section (23) are arranged on the right side of the transfer section (9); The post-processing mechanism comprises an outlet frame section, which is arranged at the rear end of the temporary storage tank (21) in the closed chamber (1); a plate extraction mechanism is arranged in the closed chamber (1) corresponding to the outlet frame section; a transverse plate section (15) is arranged at the rear side of the outlet frame section in the closed chamber (1); a conveying roller (4) is arranged outside the closed chamber (1) corresponding to the transverse plate section (15); and the conveying roller (4) extends to the outside of the closed chamber (1); The plate-pulling mechanism comprises a plate-pulling crane (16), which is suspended and installed on the top of the closed chamber (1), and a plate-grabbing clamp (201) is arranged at the bottom of the plate-pulling crane (16).
2. A circuit board wet process processing device as claimed in claim 1, characterized in that: A front inspection (20) is provided on the side of the closed chamber (1) corresponding to the frame entry section (3), and a rear inspection (17) is provided on the side of the closed chamber (1) corresponding to the frame exit section.
3. A circuit board wet process processing device as claimed in claim 2, characterized in that: A front processing section (7) and a board entry section (6) are arranged at the outer end of the vertical plate section (5) on the outside of the closed chamber (1), and a conveying roller (4) is arranged on the front processing section (7) and the board entry section (6). A post processing section (13) and a board collection section (14) are arranged at the outer end of the horizontal plate section (15) on the outside of the closed chamber (1), and the conveying roller (4) is arranged on the post processing section (13) and the board collection section (14).