A mechanical device for installing horizontal guide groove of screen cleaning machine

Abstract

A mechanical device for installing a horizontal guide groove of a cleaning machine, characterized in that it comprises a mechanical arm mounting seat (1) connected to a cleaning machine body, the end of the mechanical arm mounting seat (1) is connected to a boom (2), the end of the boom (2) is connected to a telescopic arm (4), the end of the telescopic arm (4) is connected to a transverse guide arm (10) via a two-stage swing cylinder, the lower part of the transverse guide arm (10) comprises a horizontal guide groove fixing mechanism (12), the horizontal guide groove fixing mechanism (12) is used to connect the horizontal guide groove so as to complete the installation of the horizontal guide groove; a boom amplitude change cylinder (3) is connected between the mechanical arm mounting seat (1) and the boom (2). The present invention realizes the mechanization of the installation of the horizontal guide groove of the cleaning machine, and when installing or disassembling the horizontal guide groove, the operator only needs to operate the corresponding hydraulic valve. Compared with the existing technical solution, the technical solution of the present invention saves labor costs, reduces the labor intensity of the operator, and reduces safety risks.

Description

Technical Field

[0001] The invention relates to a fixing device for a screen cleaning machine, in particular to a device for installing a horizontal guide groove of a screen cleaning machine. Background Art

[0002] The cleaning machine is used to clean the ballast on the track bed. It can perform periodic overhaul and cleaning operations on the track bed to restore the elasticity and drainage performance of the track bed. It will dig out the dirty ballast from the bottom of the sleeper and screen it, backfill the clean ballast into the track bed, and throw the screened dirt out of the line to achieve the purpose of cleaning the gravel track bed.

[0003] The operation of the screen cleaning machine includes: the running system drives the whole vehicle to run, the track lifting device lifts the track, the excavation system digs out the ballast and lifts and transports it to the screening device, the screening device cleans the ballast, and the conveying device backfills and discards the ballast. The excavation system is mainly composed of the excavation chain, lifting guide, excavation chain drive device, horizontal guide, descending guide, angle guide, ballast plate, protective plate, chain tensioning cylinder, lifting cylinder, etc. Before the screen cleaning machine is operated, the horizontal guide and some chain links need to be installed first.

[0004] During installation, part of the ballast is first dug out manually to form a foundation pit below the rail with a depth of 400 to 500 mm from the bottom of the sleeper, a sleeper spacing of 1,500 mm, and a 700 mm extension on both sides of the sleeper ends; then the operator lifts the horizontal guide from the car into the foundation pit, adjusts the lowering guide and the lifting guide to the bottom of the rail by adjusting the oil cylinder, and lifts the horizontal guide with the help of simple lifting equipment. The operator directly moves the horizontal guide to adjust the position of the horizontal guide; after the end faces of the two sides of the horizontal guide are aligned with the end faces of the angle guide, the horizontal guide is connected to the angle guide with quick connection pins and bolts. After the installation of the horizontal guide is completed, the chain link is installed to make the digging chain bypass the rail to form a closed loop, and finally the digging chain is tensioned with the tensioning cylinder to complete the installation of the digging chain system.

[0005] The horizontal guide trough weighs 150kg and requires four people to carry it during installation and removal. It is labor-intensive, takes a long time to install, and is difficult to adjust. In addition, the operation takes place at night, which poses a high safety risk. The length of the horizontal guide trough of the cleaning machine is greater than the distance inside the rail, so the horizontal guide trough cannot be directly placed from the bottom of the cleaning locomotive to the bottom of the rail, making installation difficult. The cleaning machine has a short operating window, and the installation of the horizontal guide trough takes up a lot of time, which seriously restricts the operating efficiency of the cleaning machine. It is urgent to solve the above problems by mechanizing the installation of the horizontal guide trough. Summary of the invention

[0006] A first aspect of the present invention provides a mechanical device for installing a horizontal guide groove of a screening machine, which includes a mechanical arm mounting seat connected to a body of the screening machine, the end of the mechanical arm mounting seat is connected to a boom, the end of the boom is connected to a telescopic arm, the end of the telescopic arm is connected to a transverse guide arm through a two-stage swing cylinder, and the transverse guide arm includes a horizontal guide groove fixing mechanism below, and the horizontal guide groove fixing mechanism is used to connect the horizontal guide groove so as to complete the installation operation of the horizontal guide groove; a boom amplitude changing cylinder is connected between the mechanical arm mounting seat and the boom, and a telescopic arm amplitude changing cylinder is connected between the telescopic arm and the boom, and the axes of the two-stage swing cylinders are perpendicular to each other.

[0007] Preferably, the telescopic arm comprises an outer arm and an inner arm sleeved in the outer arm, and a telescopic cylinder is connected between the inner arm and the outer arm.

[0008] Preferably, the two-stage oil cylinder includes a primary spiral swing cylinder and a secondary spiral swing cylinder.

[0009] More preferably, the primary spiral swing cylinder is connected to the end of the inner arm.

[0010] Preferably, the first-stage spiral swing cylinder is connected to the second-stage spiral swing cylinder, and the second-stage spiral swing cylinder is connected to the transverse guide arm.

[0011] Preferably, a transverse sliding arm is embedded in the transverse guide arm, and a transverse adjustment hydraulic cylinder is connected between the transverse sliding arm and the transverse guide arm.

[0012] Preferably, the mechanical arm mounting seat is connected to the bottom of the cleaning machine body.

[0013] Preferably, the boom is connected to a mechanical arm mounting seat, the boom amplitude changing cylinder is connected to the mechanical arm mounting seat and the boom, and the telescopic arm is connected to the boom.

[0014] More preferably, a sliding block is provided between the outer arm and the inner arm of the telescopic arm.

[0015] Preferably, the telescopic arm luffing cylinder is connected to the main arm and the outer arm of the telescopic arm, and the telescopic arm telescopic cylinder is connected to the outer arm and the inner arm of the telescopic arm.

[0016] Preferably, the telescopic arm telescopic cylinder is arranged inside the telescopic arm.

[0017] Preferably, the primary spiral swing cylinder is fixed to the inner arm of the telescopic arm.

[0018] Preferably, the secondary spiral swing cylinder is connected to the primary spiral swing cylinder.

[0019] Preferably, the transverse guide arm is connected to a secondary spiral swing cylinder.

[0020] Preferably, the transverse sliding arm is located inside the transverse guide arm, and a sliding block is provided between the transverse sliding arm and the transverse guide arm.

[0021] Preferably, the lateral adjustment hydraulic cylinder is connected to the lateral guide arm and the lateral slide arm to realize lateral movement of the lateral slide arm, and the horizontal guide groove fixing mechanism is fixed to the lateral slide arm, and the mechanical device for installing the horizontal guide groove of the screening machine fastens the horizontal guide groove through the horizontal guide groove fixing mechanism when working.

[0022] The working principle of the mechanical device for installing the horizontal guide groove of the cleaning machine described in the present invention is: through the mechanical arm mounting seat installed at the bottom of the cleaning machine body and the large arm, telescopic arm and two-stage oil cylinders installed thereon, the horizontal guide groove installed on the horizontal guide groove fixing mechanism is gradually inserted into the roadbed under the rail, and through the extension and swing of each oil cylinder, the horizontal guide groove is gradually changed from an inclined position relative to the roadbed to a horizontal position, and enters the roadbed under the rail, and the position is adjusted by the transverse guide arm and the transverse sliding arm, and then the end of the horizontal guide groove is aligned and connected with the angle guide groove, and then the digging chain is installed with chain links to form a ring, so that the horizontal guide groove and the angle guide groove constitute a closed annular digging chain channel in the cleaning machine, which is convenient for completing the cleaning operation.

[0023] A second aspect of the present invention provides a method for installing a horizontal guide groove of a screen cleaning machine, comprising:

[0024] Step S1: Clamping of horizontal guide groove:

[0025] a. The mechanical arm mounting seat is located at the initial position, at which time the horizontal guide slot is placed at the bottom of the cleaning machine; the boom luffing oil cylinder is operated to extend its piston end, thereby driving the boom to rotate to the operating position, and realizing the first luffing of the mechanical device for installing the horizontal guide slot of the cleaning machine;

[0026] b. Extend the telescopic arm luffing cylinder to rotate the telescopic arm to the operating position, thereby achieving the second luffing of the mechanical device for installing the horizontal guide groove of the cleaning machine;

[0027] c. Extend the telescopic cylinder of the telescopic arm, unfold the telescopic arm, and then rotate the first-stage spiral swing cylinder to a certain angle to make the horizontal guide groove fixing mechanism close to the horizontal guide groove buckle head;

[0028] d. Repeat steps a, b, and c to gradually approach the horizontal guide groove fixing mechanism and the horizontal guide groove buckle head, and finally accurately align them to complete the clamping;

[0029] Step S2: Horizontal guide groove passes through the rail:

[0030] e. Through the adjustment of step S1, the horizontal guide groove is located between the two sleepers, the horizontal guide groove is at a suitable height, and the bottom surface of the transverse guide arm is parallel to the ground, and then the secondary spiral swing cylinder is rotated to a suitable angle to tilt the horizontal guide groove to a suitable position;

[0031] f. Then the lateral adjustment cylinder extends, and the lateral slide arm moves a certain distance along the lateral guide arm under the action of the lateral adjustment cylinder, so that one end of the horizontal guide groove passes through one side of the rail.

[0032] g. Then, by adjusting the movement of the telescopic arm luffing cylinder, the telescopic arm telescopic cylinder and the secondary spiral swing cylinder, the other end of the horizontal guide groove is also moved under the rail;

[0033] h. Then control the retraction of the lateral adjustment cylinder to make the horizontal guide groove located in the center of the rail.

[0034] Step S3: Align the end surface of the horizontal guide groove with the end surface of the angle guide groove:

[0035] i. The horizontal guide groove end face and the angle guide groove end face are aligned by adjusting the extension and retraction of the boom luffing cylinder, telescopic arm luffing cylinder, telescopic arm telescopic cylinder, and first-stage spiral swing cylinder.

[0036] Step S4: Horizontal guide trough fixing and digging chain installation:

[0037] j. After the end faces of the horizontal guide groove and the angle guide groove are aligned, use quick-connect pins and bolts to connect the horizontal guide groove and the angle guide groove;

[0038] k. After the horizontal guide groove is installed, install the chain links to make the digging chain bypass the rails to form a closed loop. Finally, use the tensioning cylinder to tension the digging chain to complete the installation of the digging chain system.

[0039] The beneficial effects of the mechanical device for installing the horizontal guide groove of the screening machine described in the present invention are: (1) The present invention realizes the mechanization of the installation of the horizontal guide groove of the screening machine. When installing or disassembling the horizontal guide groove, the operator only needs to operate the corresponding hydraulic valve. Compared with the existing technical solutions, the technical solution of the present invention saves labor costs, reduces the labor intensity of the operators, and reduces safety risks.

[0040] (2) The present invention uses two spiral swing cylinders to achieve position adjustment of the horizontal guide groove. The spiral swing cylinders have a large rotation range, a compact structure, and save installation space.

[0041] (3) The present invention has great potential for improvement, and the automation of horizontal guide groove installation can be achieved by designing a corresponding control system.

[0042] (4) The position of the horizontal guide groove is adjusted by two-stage spiral swing cylinders installed perpendicular to each other. This mechanical device has a compact structure, a large adjustment range, and is original.

[0043] (5) The lateral adjustment mechanism is composed of a lateral guide arm and a lateral sliding arm installed in the lateral guide arm. The lateral adjustment of the horizontal guide groove is achieved by driving a hydraulic cylinder. The lateral adjustment mechanism has a simple structure and is easy to adjust. BRIEF DESCRIPTION OF THE DRAWINGS

[0044] Figure 1 It is a schematic diagram of the three-dimensional structure of a preferred embodiment of the mechanical device for installing the horizontal guide channel of the screening machine described in the first aspect of the present invention.

[0045] Figure 2 The installation position diagram of a preferred embodiment of the method for installing the horizontal guide groove of the screen cleaning machine according to the second aspect of the present invention is shown in FIG. Figure 1 ;

[0046] Figure 3 The installation position diagram of a preferred embodiment of the method for installing the horizontal guide groove of the screen cleaning machine according to the second aspect of the present invention is shown in FIG. Figure 2 ;

[0047] Figure 4 The installation position diagram of a preferred embodiment of the method for installing the horizontal guide groove of the screen cleaning machine according to the second aspect of the present invention is shown in FIG. Figure 3 ;

[0048] Figure 5 The installation position diagram of a preferred embodiment of the method for installing the horizontal guide groove of the screen cleaning machine according to the second aspect of the present invention is shown in FIG. Figure 4 ;

[0049] Figure 6 It is a three-dimensional structural schematic diagram of a preferred embodiment of the horizontal guide groove fixing mechanism for the horizontal guide groove and mounting mechanism of the screening machine according to the present invention.

[0050] Figure 7 for Figure 6 a cross-sectional view of the illustrated embodiment;

[0051] Figure 8 for Figure 6 A schematic diagram of the structure of the chuck and the positioning sleeve in the illustrated embodiment;

[0052] Fig. 9 for Figure 6 A schematic structural diagram of the preferred embodiment shown before the buckle head and the clamp head are connected;

[0053] Fig.10 for Figure 6 and Fig. 9 The schematic diagram of the structure of the buckle head and the clamp head after assembly in the embodiment shown, after assembly, there is a distance d between the hard rubber pad and the horizontal guide groove;

[0054] Fig.11 for Fig.10The illustrated embodiment is a schematic diagram of an assembly in which the horizontal guide groove and the hard rubber pad are in close contact with each other through the tension of the buckle head cylinder when the embodiment is assembled and enters the working state;

[0055] Figure 1-Figure 11 The corresponding relationship between the component names and the drawings is as follows:

[0056] 1 Mechanical arm mounting base 2 Big arm 3 Big arm variable amplitude cylinder 4 Telescopic arm 4-0 Telescopic arm telescopic cylinder

[0057] 4-1 Telescopic arm outer arm 4-2 Telescopic arm inner arm 5 Telescopic arm luffing cylinder 6 First-stage spiral swing cylinder

[0058] 7 Secondary spiral swing cylinder connection flange 8 Secondary spiral swing cylinder 9 Transverse guide arm connection flange

[0059] 10 transverse guide arm 11 transverse sliding arm 12 horizontal guide groove fixing mechanism

[0060] 13 lateral adjustment cylinder 14 rail 15 sleeper

[0061] 121 buckle head 122 buckle head guide sleeve 123 buckle head oil cylinder 124 oil cylinder flange 125 fixed plate

[0062] 126 support block 127 hard rubber pad 128 clamp head 129 positioning sleeve 1210 horizontal guide groove. DETAILED DESCRIPTION

[0063] Embodiment 1.1: A mechanical device for installing a horizontal guide groove of a screening machine, comprising a mechanical arm mounting seat 1 connected to the bottom of the screening machine body, the end of the mechanical arm mounting seat 1 is connected to a boom 2, the end of the boom 2 is connected to a telescopic arm 4, the end of the telescopic arm 4 is connected to a primary spiral swing cylinder 6, the primary spiral swing cylinder 6 is connected to a secondary spiral swing cylinder 8 via a secondary spiral swing cylinder connecting flange 7, the axes of the primary spiral swing cylinder 6 and the secondary spiral swing cylinder 8 are perpendicular to each other, the lower part of the secondary spiral swing cylinder 8 is connected to a transverse guide arm connecting flange 9, the lower part of the transverse guide arm connecting flange 9 is connected to a transverse guide arm 10, a horizontal guide groove fixing mechanism 12 is welded below the transverse guide arm 10, the horizontal guide groove fixing mechanism 12 is used to connect the horizontal guide groove so as to complete the installation operation of the horizontal guide groove; a boom amplitude changing cylinder 3 is connected between the mechanical arm mounting seat 1 and the upper part of the boom 2, and a telescopic arm amplitude changing cylinder 5 is connected between the lower part of the telescopic arm 4 and the lower part of the boom 2.

[0064] The telescopic arm 4 comprises an outer arm 4-1 and an inner arm 4-2 sleeved in the outer arm 4-1, and a telescopic cylinder 4-0 is connected between the inner arm 4-2 and the outer arm 4-1.

[0065] More preferably in this embodiment, the first-stage spiral swing cylinder 6 is connected to the end of the inner arm 4-2.

[0066] The primary spiral swing cylinder 6 is connected to the secondary spiral swing cylinder 8 via the secondary spiral swing cylinder connecting flange 7 , the secondary spiral swing cylinder 8 is connected to the transverse guide arm connecting flange 9 , and the transverse guide arm connecting flange 9 is also connected to the transverse guide arm 10 .

[0067] The secondary spiral swing cylinder connecting flange includes a rectangular base plate, which includes triangular ear seats above both ends. The triangular ear seats include a pin hole I. The pin passes through the pin hole I to connect the primary spiral swing cylinder 6 to the end of the inner arm 4-2 of the telescopic arm 4. The triangular ear seat and the rectangular base plate are an integrated structure.

[0068] A transverse sliding arm 11 is embedded in the transverse guide arm 10 , and a transverse adjustment cylinder 13 is connected between the transverse sliding arm 11 and the transverse guide arm 10 .

[0069] The boom 2 is connected to the mechanical arm mounting base 1 through a pin shaft, the boom luffing cylinder 3 is connected to the mechanical arm mounting base 1 and the boom 2 through a pin shaft, and the telescopic arm 4 is connected to the boom 1 through a pin shaft.

[0070] A sliding block is provided between the outer arm 4 - 1 and the inner arm 4 - 2 of the telescopic arm 4 .

[0071] The telescopic arm luffing cylinder 5 is connected to the boom 2 and the outer arm 4-1 of the telescopic arm 4 through a pin shaft, and the telescopic arm telescopic cylinder 4-0 is connected to the outer arm 4-1 and the inner arm 4-2 of the telescopic arm 4 through a pin shaft.

[0072] The telescopic arm telescopic cylinder 4 - 0 is arranged inside the telescopic arm 4 .

[0073] The first-stage spiral swing cylinder 6 is fixed to the bottom end of the inner arm 4-2 of the telescopic arm 4 by bolts.

[0074] The secondary spiral swing cylinder connecting flange 7 is connected to the primary spiral swing cylinder 6 by bolts.

[0075] The secondary spiral swing cylinder 8 is connected to the secondary spiral swing cylinder connecting flange 7 by bolts, and the transverse guide arm connecting flange 9 is connected to the secondary spiral swing cylinder 8 by bolts.

[0076] The transverse control arm 10 is connected to the transverse control arm connecting flange 9 by bolts.

[0077] The transverse sliding arm 11 is located inside the transverse guide arm 10 , and a sliding block is provided between the transverse sliding arm 11 and the transverse guide arm 10 .

[0078] The lateral adjustment cylinder 13 is connected to the lateral guide arm 10 and the lateral slide arm 11 through a pin shaft to realize the lateral movement of the lateral slide arm 11. The horizontal guide groove fixing mechanism 12 is welded to the lateral slide arm 11. The mechanical device for installing the horizontal guide groove of the screening machine fastens the horizontal guide groove through the horizontal guide groove fixing mechanism 12 when working.

[0079] Embodiment 1.2. A mechanical device for installing the horizontal guide groove of a screening machine is the same as Embodiment 1.1, except that: the telescopic cylinder of the telescopic arm, the outer arm of the telescopic arm and the upper arm are hinged together by the same pin shaft.

[0080] Embodiment 1.3. A mechanical device for installing the horizontal guide groove of a screening machine is the same as Embodiment 1.2, except that self-lubricating bushings are provided between the pin shaft and the cylinder ear seat and between the pin shaft and each arm to achieve lubrication of the pin shaft and facilitate maintenance.

[0081] Embodiment 1.4. A mechanical device for installing the horizontal guide groove of a screening machine, which is the same as Embodiment 1.1, except that a clamp is welded in the middle of the non-working surface of the horizontal guide groove.

[0082] The working mode of the mechanical device for installing the horizontal guide groove of the screening machine described in Examples 1.1 to 1.4 is as follows: through the telescopic movement of the mechanical arm mounting base 1 installed at the bottom of the screening machine body and the large arm 2, telescopic arm 4 and primary spiral swing cylinder 6 and secondary spiral swing cylinder 8 installed thereon, the horizontal guide groove installed on the horizontal guide groove fixing mechanism 12 is gradually inserted into the ballast bed below the rail 14, and through the telescopic and swinging of each cylinder, the horizontal guide groove is gradually changed from an inclined position relative to the ballast bed to a horizontal position, and enters the ballast bed below the rail 14, and the position is adjusted by the transverse guide arm 10 and the transverse sliding arm 11, and then the end of the horizontal guide groove is aligned and connected with the angle guide groove, and then the digging chain is installed with chain links to form a ring, so that the horizontal guide groove and the angle guide groove constitute a closed ring digging chain channel in the screening machine, which is convenient for completing the screening operation.

[0083] Embodiment 2.1: A mechanical device for installing the horizontal guide groove of a screen cleaning machine, which is the same as embodiment 1.1, except that: the horizontal guide groove fixing mechanism 12 includes a buckle head 121, which is arranged on the inner side of the buckle head guide sleeve 122, and a fixing plate 125 is installed above the buckle head guide sleeve 122, and a buckle head oil cylinder 123 is installed above the fixing plate 125. The buckle head 121 cooperates with the clamp head on the horizontal guide groove 1210 of the screen cleaning machine, so that the clamp head 128 is buckled on the buckle head 121, and the horizontal guide groove outside the clamp head includes a positioning sleeve 129. When the clamp head 128 is assembled with the buckle head 121, the positioning sleeve 129 is wrapped around the outer side of the buckle head guide sleeve 122, so that the clamp head 128 and the buckle head 121 are more convenient to align when assembled.

[0084] The buckle head guide sleeve 122 is connected to the middle lower part of the fixing plate 125, and the cylinder flange 124 is welded to the bottom of the buckle head cylinder 123.

[0085] Support blocks 126 are set on both sides of the fixed plate 125, and the support blocks 126 are welded to both sides of the fixed plate 125; the cylinder flange 124 and the fixed plate 125 are connected to the mounting surface at the end of the mounting mechanism, and the fixed plate 125 and the buckle cylinder 123 are assembled and connected through the cylinder flange 124.

[0086] The support block 126 is located below the fixing plate 125 outside the buckle guide sleeve 122. The bottom of the support block 126 includes a hard rubber pad 127 to play a role in buffering and avoiding hard friction.

[0087] The connection end between the fixing plate 125 and the buckle head oil cylinder 123 is provided with a bayonet to realize the positioning of the buckle head oil cylinder 123; the fixing plate 125 and the buckle head oil cylinder 123 are assembled and connected through the oil cylinder flange.

[0088] The inner rod of the buckle head oil cylinder 123 is provided with a boss, which is clamped in the buckle head 121. When working, one end of the buckle head 121 clamps the clamping head 128 on the horizontal guide groove 1210, and the other end is connected to the buckle head oil cylinder 123 through the boss.

[0089] The buckle guide sleeve 122 and the positioning sleeve 129 are square, so as to realize the positioning of the horizontal guide groove 1210 and the fixing device for the horizontal guide groove of the screening machine and the mounting mechanism, and prevent the horizontal guide groove 1210 from rotating.

[0090] The openings of the buckle guide sleeve 122 and the positioning sleeve 129 are provided with chamfers to facilitate docking.

[0091] The buckle cylinder 123 pulls the clamping head 128 on the horizontal guide groove 1210, so that the hard rubber pad 127 on the fixing plate 125 is squeezed with the surface of the horizontal guide groove 1210. The three-point fixation is achieved by the squeezing force of the two hard rubber pads 127 and the horizontal guide groove 1210 and the pulling force of the buckle cylinder 123. At the same time, the hard rubber pad 127 increases the stabilizing surface, making the connection more stable and reliable.

[0092] The oil cylinder flange 124 and the fixing plate 125 are connected to the mounting surface at the end of the mounting mechanism through a bolt group.

[0093] The hard rubber pad 127 is connected to the support block 126 via set screws.

[0094] The inner rod of the buckle head oil cylinder 123 is provided with a boss, which is clamped in the buckle head 121. When working, one end of the buckle head 121 clamps the clamping head 128 on the horizontal guide groove 1210, and the other end is connected to the buckle head oil cylinder 123 through the boss.

[0095] The buckle guide sleeve 122 and the positioning sleeve 129 are square, so as to realize the positioning of the horizontal guide groove 1210 and the fixing device and prevent the horizontal guide groove 1210 from rotating.

[0096] The openings of the buckle guide sleeve 122 and the positioning sleeve 129 are provided with chamfers to facilitate docking.

[0097] The buckle cylinder 123 pulls the clamping head 128 on the horizontal guide groove 1210, so that the hard rubber pad 127 on the fixing plate 125 is squeezed with the surface of the horizontal guide groove 1210. The three-point fixation is achieved by the squeezing force of the two hard rubber pads 127 and the horizontal guide groove 1210 and the pulling force of the buckle cylinder 123. At the same time, the hard rubber pad 127 increases the stabilizing surface, making the connection more stable and reliable.

[0098] The working principle of the mechanical device for installing the horizontal guide groove of the screen cleaning machine described in this embodiment is as follows: (1) the buckle head 121 of the fixing device for the horizontal guide groove of the screen cleaning machine and the installation mechanism is aligned with the clamp head 128 of the horizontal guide groove 1210: the initial position is as follows: Fig. 9 As shown, by controlling the installation mechanism, the buckle guide sleeve 122 of the fixing device for the horizontal guide groove of the cleaning machine and the installation mechanism is aligned with the positioning sleeve 129 on the horizontal guide groove 1210, so that the buckle guide sleeve 122 moves into the positioning sleeve 129, and at this time, the clamping head 128 on the horizontal guide groove 1210 is clamped in the buckle head 121 of the fixing device for the horizontal guide groove of the cleaning machine and the installation mechanism, so that the horizontal guide groove 1210 cannot rotate, and the hard rubber pad 7 on the fixing device for the horizontal guide groove of the cleaning machine and the installation mechanism is at a certain distance from the horizontal guide groove 1210, as shown in FIG. Fig.10 shown.

[0099] (2) The buckle head cylinder is retracted to complete the fixation: After the clamping head 128 on the horizontal guide groove 1210 is aligned with the buckle head 121 on the fixing device for the horizontal guide groove and the mounting mechanism of the cleaning machine, the buckle head cylinder 123 is retracted to drive the buckle head 121 to move upward along the buckle head guide sleeve 122. After the buckle head cylinder 123 moves to the right position, the horizontal guide groove 1210 is reliably connected to the fixing device for the horizontal guide groove and the mounting mechanism of the cleaning machine through the squeezing force of the two hard rubber pads 127 and the horizontal guide groove 1210 and the pulling force of the buckle head cylinder 123. Fig.11 shown.

[0100] (3) Through the telescopic movement of the mechanical arm mounting base 1 installed at the bottom of the cleaning machine body and the large arm 2, telescopic arm 4 and primary spiral swing cylinder 6 and secondary spiral swing cylinder 8 installed thereon, the horizontal guide groove installed on the horizontal guide groove fixing mechanism 12 is gradually inserted into the roadbed below the rail 14, and through the telescopic and swinging of each cylinder, the horizontal guide groove is gradually changed from an inclined position relative to the roadbed to a horizontal position, and enters the roadbed below the rail 14, and the position is adjusted by the transverse guide arm 10 and the transverse sliding arm 11, and then the end of the horizontal guide groove is aligned with the angle guide groove and connected, and then the digging chain is installed with chain links to form a ring, so that the horizontal guide groove and the angle guide groove constitute a closed annular digging chain channel in the cleaning machine, which is convenient for completing the cleaning operation.

[0101] Example 3.1: A method for installing a horizontal guide groove of a screen cleaning machine, such as Figure 2-Figure 5 As shown, it includes

[0102] (1) Clamping of horizontal guide groove:

[0103] 1a. When the robot arm mounting base 1 is in the initial position, the horizontal guide groove is placed at the bottom of the cleaning machine, such as Figure 2 As shown, the boom luffing cylinder 3 is then extended, and the boom is rotated upward by 15 to 30 degrees to a suitable position, thereby realizing the first luffing of the mechanical device for installing the horizontal guide groove of the cleaning machine;

[0104] 1b. The telescopic arm luffing cylinder 5 is extended, and the telescopic arm 4 is rotated to an appropriate position, so as to realize the second luffing of the mechanical device for installing the horizontal guide groove of the cleaning machine;

[0105] 1c. The telescopic arm telescopic cylinder 4-0 extends, the telescopic arm 4 is unfolded, and then the primary spiral swing cylinder 6 rotates 10 degrees -30 degrees, so that the horizontal guide groove fixing mechanism 12 is close to the horizontal guide groove buckle head;

[0106] 1d. Through the movement of the above-mentioned cylinders, repeat steps 1a, 1b, and 1c in sequence to achieve precise alignment of the horizontal guide groove fixing mechanism 12 and the horizontal guide groove buckle head, thereby completing the clamping, such as Figure 3 shown.

[0107] (2) Horizontal guide groove passes through the rail:

[0108] 2a. By adjusting the method of step (1) so that the horizontal guide groove is between the two sleepers 15, the horizontal guide groove is at a suitable height, the bottom surface of the transverse guide arm 10 is parallel to the ground, and then the secondary spiral swing cylinder 8 is rotated to a suitable angle so that the horizontal guide groove is tilted to a suitable position;

[0109] 2b. Then the lateral adjustment cylinder 13 is extended, and the lateral slide arm 11 moves a certain distance along the lateral guide arm 10 under the action of the lateral adjustment cylinder 13, so that one end of the horizontal guide groove passes through one side of the rail from the center of the ballast bed toward the ballast bed slope direction, such as Figure 4 As shown;

[0110] 2c. Then adjust the telescopic arm luffing cylinder 5 and the telescopic arm telescopic cylinder 4-0 to extend, and cooperate with the swing of the secondary spiral swing cylinder 8 to make the horizontal guide groove move from Figure 4 The position shown is continuously moved in a direction horizontal to the ground, so that the horizontal guide groove passes through the ballast bed under the rail and finally becomes parallel to the ground;

[0111] 2d. By controlling the retraction of the lateral adjustment cylinder 13, the other end of the horizontal guide groove also moves below the rail and is ultimately located in the middle of the rail;

[0112] (3) The end faces of the horizontal guide groove and the angle guide groove are aligned:

[0113] 3a. Extend or shorten the boom luffing cylinder 3, extend or shorten the telescopic boom luffing cylinder 5, extend or shorten the telescopic boom telescopic cylinder 4-0, and swing the primary spiral swing cylinder 6 forward or backward, so that the horizontal guide groove moves toward the position close to the angle guide groove, and finally align the end surface of the horizontal guide groove with the end surface of the angle guide groove, as shown in FIG. Figure 5 shown.

[0114] (4) Horizontal guide groove fixing and digging chain installation:

[0115] 4a. After the end faces of the horizontal guide groove and the angle guide groove are aligned, use quick-connect pins and bolts to connect the horizontal guide groove and the angle guide groove;

[0116] 4b. After the horizontal guide groove is installed, chain links are installed in the horizontal guide groove and the angle guide groove so that the digging chain bypasses the rail 14 to form a closed loop. Finally, the digging chain is tensioned with a tensioning cylinder to complete the installation of the digging chain system.

[0117] Perform steps 1a, 1b, 1c, 1d, 2a, 2b, 2c, 2d, 3a, 4a, and 4b in sequence.

[0118] In this example, the position of the horizontal guide groove is adjusted by the boom luffing cylinder, the telescopic arm luffing cylinder, the telescopic arm telescopic cylinder and the first-stage swing cylinder. The boom luffing cylinder is extended and retracted a small length, and after being magnified by each arm section, the horizontal guide groove moves significantly. Therefore, the boom luffing cylinder is used to coarsely adjust the position of the horizontal guide groove.

Claims

1. A mechanical device for installing a horizontal guide groove of a screen cleaning machine, characterized in that: The invention comprises a mechanical arm mounting seat (1) connected to a cleaning machine body, wherein the end of the mechanical arm mounting seat (1) is connected to a boom (2), the end of the boom (2) is connected to a telescopic arm (4), the end of the telescopic arm (4) is connected to a transverse guide arm (10) via a two-stage swing oil cylinder, and the lower part of the transverse guide arm (10) comprises a horizontal guide groove fixing mechanism (12), and the horizontal guide groove fixing mechanism (12) is used to connect the horizontal guide groove so as to complete the installation operation of the horizontal guide groove; a boom amplitude change oil cylinder (3) is connected between the mechanical arm mounting seat (1) and the boom (2), and a telescopic arm amplitude change oil cylinder (5) is connected between the telescopic arm (4) and the boom (2), and the axes of the two-stage swing oil cylinders are perpendicular to each other; the telescopic arm (4) comprises an outer arm and an inner arm sleeved in the outer arm, and a telescopic arm amplitude change oil cylinder (5) is connected between the inner arm and the outer arm. The two-stage swing cylinder comprises a first-stage spiral swing cylinder (6) and a second-stage spiral swing cylinder (8); the first-stage spiral swing cylinder (6) is connected to the end of the inner arm; the first-stage spiral swing cylinder (6) is connected to the second-stage spiral swing cylinder (8), and the second-stage spiral swing cylinder (8) is connected to the transverse guide arm (10); a transverse sliding arm (11) is embedded in the transverse guide arm (10), and a transverse adjustment hydraulic cylinder is connected between the transverse sliding arm (11) and the transverse guide arm (10); the transverse adjustment hydraulic cylinder is connected to the transverse guide arm (10) and the transverse sliding arm (11) to realize the transverse movement of the transverse sliding arm (11); a horizontal guide groove fixing mechanism (12) is fixed to the transverse sliding arm (11), and the horizontal guide groove is fastened by the horizontal guide groove fixing mechanism when the mechanical device for installing the horizontal guide groove of the cleaning machine is working.

2. The mechanical device for installing the horizontal guide groove of the screen cleaning machine according to claim 1, characterized in that: The mechanical arm mounting seat (1) is connected to the bottom of the cleaning machine body.

3. The mechanical device for installing the horizontal guide groove of the screen cleaning machine as claimed in claim 1, characterized in that: The boom (2) is connected to the mechanical arm mounting seat (1), the boom amplitude change cylinder (3) is connected to the mechanical arm mounting seat (1) and the boom (2), and the telescopic arm (4) is connected to the boom (2).

4. The mechanical device for installing the horizontal guide groove of the screen cleaning machine as claimed in claim 1, characterized in that: The telescopic arm telescopic oil cylinder (4-0) is arranged inside the telescopic arm (4).

5. The mechanical device for installing the horizontal guide groove of the screen cleaning machine as claimed in claim 1, characterized in that: The first-stage spiral swing cylinder (6) is fixed on the inner arm (4-2) of the telescopic arm.

6. The mechanical device for installing the horizontal guide groove of the screen cleaning machine as claimed in claim 1, characterized in that: The secondary spiral swing cylinder (8) is connected to the primary spiral swing cylinder (6).

7. The mechanical device for installing the horizontal guide groove of the screen cleaning machine as claimed in claim 1, characterized in that: The transverse guide arm (10) is connected to the secondary spiral swing cylinder (8).

8. A method for installing a horizontal guide groove of a screen cleaning machine using the mechanical device for installing a horizontal guide groove of a screen cleaning machine as claimed in claim 1, characterized in that: Follow these steps in order: Step S1: Clamping of horizontal guide groove: a. The mechanical arm mounting seat is located at the initial position, at which time the horizontal guide slot is placed at the bottom of the cleaning machine; the boom luffing oil cylinder is operated to extend its piston end, thereby driving the boom to rotate to the operating position, and realizing the first luffing of the mechanical device for installing the horizontal guide slot of the cleaning machine; b. Extend the telescopic arm luffing cylinder to rotate the telescopic arm to the working position, thereby realizing the second luffing of the mechanical device for installing the horizontal guide groove of the cleaning machine; c. Extend the telescopic cylinder of the telescopic arm, unfold the telescopic arm, and then rotate the first-stage spiral swing cylinder to a certain angle to make the horizontal guide groove fixing mechanism close to the horizontal guide groove buckle head; d. Repeat steps a, b, and c to gradually approach the horizontal guide groove fixing mechanism and the horizontal guide groove buckle head, and finally accurately align them to complete the clamping; Step S2: Horizontal guide groove passes through the rail: e. By adjusting step S1, the horizontal guide groove is located between the two sleepers (15), the horizontal guide groove is located at a suitable height, and the bottom surface of the lateral guide arm is parallel to the ground, and then the secondary spiral swing cylinder is rotated to a suitable angle so that the horizontal guide groove is tilted to a suitable position; f. Then the lateral adjustment cylinder is extended, and the lateral slide arm moves a certain distance along the lateral guide arm under the action of the lateral adjustment cylinder, so that one end of the horizontal guide groove passes through one side of the rail (14), g and then by adjusting the telescopic arm luffing cylinder, telescopic arm telescopic cylinder and the secondary spiral swing cylinder movement, so that the other end of the horizontal guide groove also moves to the rail (14) below; h. Then, by controlling the retraction of the lateral adjustment cylinder, the horizontal guide groove is located in the center of the rail (14); Step S3: Align the end surface of the horizontal guide groove with the end surface of the angle guide groove: i. The horizontal guide groove end face and the angle guide groove end face are aligned by adjusting the extension and retraction of the boom luffing cylinder, telescopic arm luffing cylinder, telescopic arm telescopic cylinder, and first-stage spiral swing cylinder. Step S4: Horizontal guide trough fixing and digging chain installation: j. After the end faces of the horizontal guide groove and the angle guide groove are aligned, use quick-connect pins and bolts to connect the horizontal guide groove and the angle guide groove; k. After the horizontal guide groove is installed, install the chain links to make the digging chain bypass the rails to form a closed loop. Finally, use the tensioning cylinder to tension the digging chain to complete the installation of the digging chain system.

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