A rod string type automatic material storage device
By designing a rod-string automatic material storage device and using a servo motor drive mechanism and sensors to realize automatic loading of the welding wire layer winding machine equipment, the problem of low efficiency of manual operation is solved, the equipment integration and production efficiency are improved, and it is suitable for the automated production of welding wire layer winding machine equipment.
Patent Information
- Application Number
- CN201811166104.4
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2018-09-27
- Publication Date
- 2025-09-05
- Estimated Expiration
- 2038-09-27
AI Technical Summary
The hollow material trays in existing welding wire layer winding equipment need to be manually loaded one by one, which cannot achieve automated production, is inefficient, has high labor costs, and has a low degree of equipment integration, which is not conducive to standardized workshop management.
A rod-string automatic material-diverting storage device is designed, which adopts components such as a silo box, a cross material rack, a flip gear, a material-diverting servo drive mechanism and a sensor. It realizes automatic sorting and conveying of material trays through servo motor drive and realizes automated operation in combination with a host controller.
It realizes automated production, reduces manual labor intensity, improves production efficiency, reduces space consumption, supports standardized workshop management, and improves the degree of equipment integration.
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Figure CN110950041B_ABST
Abstract
Description
Technical Field
[0001] The present invention relates to the technical field of storage devices, in particular to a rod-string type automatic material-selecting storage device. Background Art
[0002] In the existing welding wire layer winding equipment, empty material trays are mostly manually loaded one by one. The equipment needs to be operated manually in real time. At the same time, the equipment has no cache capacity for empty material trays, and the overall integration of the equipment is insufficient. The direct problems are: it cannot be separated from manual operation, and the requirements of automated production cannot be achieved, the efficiency is low, and the labor cost is high; the placement of incoming materials consumes space, which is not conducive to standardized management of the workshop, and the integration of the equipment is low. To solve the above problems, we proposed a rod-string automatic material storage device. Summary of the Invention
[0003] The purpose of the present invention is to provide a rod-string type automatic material storage device to solve the problems raised in the above background technology that it cannot be separated from manual operation, cannot meet the requirements of automated production, has low efficiency and high labor costs; the placement of incoming materials consumes space, is not conducive to standardized management of the workshop, and has low equipment integration.
[0004] To achieve the above-mentioned purpose, the present invention provides the following technical solutions: a rod-string type automatic material feeding storage device, comprising a silo box body, the right side wall of the silo box body is rotatably connected to a cross material rack through a bearing, the circumferential outer wall of the left end of the cross material rack is sleeved with a flip gear, and the flip gear is fixedly connected to the circumferential outer wall of the cross material rack through a round nut, the front end of the left side wall of the inner cavity of the silo box body is fixedly installed with a material feeding servo drive mechanism by bolts, and the material feeding servo drive mechanism passes through the right side wall of the silo box body, the material feeding servo drive mechanism is composed of a material feeding servo motor, a material feeding shaft and a material feeding gear, and the material feeding gear is meshed with the flip gear, the four corners of the right side wall of the cross material rack are fixedly installed with material rods by bolts, and the outer walls of the four material rods are sleeved with material rods The tray, the circumferential outer walls of the four material rods are all connected with rod position detection sensors, and a cross material rack lifting and fixing rod is fixedly installed at the center of the right side wall of the cross material rack by bolts, and the right end of the front side wall of the cross material rack lifting and fixing rod is fixedly installed with a material receiving trough mechanism by bolts, and the rear end of the left side wall of the inner cavity of the silo box is fixedly installed with a flip servo drive mechanism by bolts, and the right end of the circumferential outer wall of the flip servo drive mechanism is keyed to a T-shaped screw rod, and the T-shaped screw rod passes through the right side wall of the cross material rack, and the movable nut on the T-shaped screw rod is fixedly connected to a fork by bolts, and the top of the fork is located in the concave ring on the material tray, and the material servo drive mechanism, the rod position detection sensor and the flip servo drive mechanism are all electrically connected to the external power supply through the control host.
[0005] Preferably, the flip servo drive mechanism is composed of a flip servo motor and a flip shaft, and both the flip servo motor and the material-dispensing servo motor are servo motors.
[0006] Preferably, the T-type lead screw consists of a lead screw and a movable nut, and the lead screw and the movable nut are connected through an external thread on the lead screw and an internal thread on the movable nut.
[0007] Preferably, the cross rack lifting fixing rod is a hollow cylindrical fixing rod, and a rectangular groove is opened on the top of the cylindrical fixing rod.
[0008] Compared with the existing technology, the beneficial effects of the present invention are: this rod-string type automatic material storage device has a reasonable design, simple operation, low labor intensity for workers, can realize the automatic sorting and transportation of raw materials in the production process without human participation, and can communicate with the host controller, record and feedback the current storage status, consumes little space, and is conducive to standardized management of the workshop. BRIEF DESCRIPTION OF THE DRAWINGS
[0009] Figure 1 It is a schematic diagram of the structure of the present invention;
[0010] Figure 2 This is the main view of the structure of the present invention;
[0011] Figure 3 It is a top view of the structure of the present invention;
[0012] Figure 4 It is a left view of the structure of the present invention;
[0013] Figure 5 It is the right view of the structure of the present invention.
[0014] In the figure: 1 silo box, 2 cross material rack, 3 flip gear, 4 material shifting servo drive mechanism, 5 material rod, 6 material tray, 7 rod position detection sensor, 8 cross material rack lifting and fixing rod, 9 material receiving chute mechanism, 10 flip servo drive mechanism, 11 T-type screw rod, 12 shift fork. DETAILED DESCRIPTION
[0015] The following will clearly and completely describe the technical solutions in the embodiments of the present invention in conjunction with the accompanying drawings. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of the present invention.
[0016] See also Figure 1-5The present invention provides a technical solution: a rod-string type automatic material feeding storage device, comprising a silo box body 1, the right side wall of the silo box body 1 is rotatably connected to a cross material rack 2 through a bearing, the circumferential outer wall of the left end of the cross material rack 2 is sleeved with a flip gear 3, and the flip gear 3 is fixedly connected to the circumferential outer wall of the cross material rack 2 through a round nut, and the front end of the left side wall of the inner cavity of the silo box body 1 is fixedly installed with a feeding servo drive mechanism 4 by bolts, and the feeding servo drive mechanism 4 passes through the right side wall of the silo box body 1, the feeding servo drive mechanism consists of a feeding servo motor, a feeding shaft and a feeding gear, and the feeding gear is meshed with the flip gear 3, and the four corners of the right side wall of the cross material rack 2 are fixed with feeding rods 5 by bolts, and the outer walls of the four feeding rods 5 are sleeved with material trays 6, and the circumferential edges of the four feeding rods 5 are fixed with the material trays 6. The outer walls are all connected with rod position detection sensors 7 to complete warehouse position detection. A cross material rack lifting and fixing rod 8 is fixedly installed at the center of the right side wall of the cross material rack 2 by bolts. The right end of the front side wall of the cross material rack lifting and fixing rod 8 is fixedly installed with a material receiving trough mechanism 9 by bolts. The rear end of the left side wall of the inner cavity of the silo box body 1 is fixedly installed with a flip servo drive mechanism 10 by bolts. The right end of the circumferential outer wall of the flip servo drive mechanism 10 is keyed to a T-shaped screw rod 11, and the T-shaped screw rod 11 passes through the right side wall of the cross material rack 2. The movable nut on the T-shaped screw rod 11 is fixedly connected to a fork 12 by bolts, and the top of the fork 12 is located in the concave ring on the material tray 6. The material servo drive mechanism, rod position detection sensor 7 and flip servo drive mechanism are all electrically connected to the external power supply through the control host.
[0017] Among them, the flipping servo drive mechanism is composed of a flipping servo motor and a flipping shaft, and the flipping servo motor and the material-discharging servo motor are both servo motors. The T-type lead screw 11 is composed of a lead screw and a movable nut. The lead screw and the movable nut are connected by the external thread on the lead screw and the internal thread on the movable nut. The cross material rack lifting fixed rod 8 is a hollow cylindrical fixed rod, and a rectangular groove is opened on the top of the cylindrical fixed rod.
[0018] Working principle: Before the equipment starts running, all mechanisms are reset under the control of the host computer. The operator inserts the material tray 6 into the four material rods 5 in the cross material rack 2 and fills them up to meet the production requirements of the established team. After the loading is completed, the rod position detection sensor 7 starts working to determine whether the material rods 5 in the cross material rack 2 are full of material. After the detection is completed, according to the control signal of the host computer, the flip servo drive mechanism 10 starts working, driving the flip gear 3 to rotate, and the flip gear 3 drives the cross material rack 2 to complete the flip action. The rod flips to the loading position; after receiving the feeding signal, the cylinder of the chute mechanism 9 is actuated to push the chute mechanism forward, prepare to receive the material and feedback the action status. After the system confirms that it is correct, the material servo drive mechanism 4 starts working, driving the T-screw 11 to move. The fork 12 moves forward under the drive of the T-screw 11, and the material tray 6 on the material rod 5 moves forward until it falls. During the falling process, the chute mechanism 9 holds the material tray 6 and makes it slowly roll out along the opening direction of the chute mechanism 9 until the next action mechanism. After completing the simple material feeding action, each action function stops and waits for the next feeding signal from the host. This cycle repeats until all the material trays 11 on the current rod position of the cross rack 2 are removed. At this point, the cylinder of the chute mechanism 9 retracts, allowing it to avoid the rotation of the cross rack 2. Simultaneously, the material feeding servo drive mechanism 4 activates, driving the T-shaped screw 11 to reverse and quickly return to the origin. Subsequently, the flip drive servo mechanism 10 activates, driving the flip gear 3, driving the cross rack 2 to complete the flip movement and deliver the full material rod 5 to the loading position, preparing for the next material feeding cycle. Controlled by the host computer, the flip and feeding cycles continue until all trays 6 have been delivered.
[0019] While embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions, and variations may be made to these embodiments without departing from the principles and spirit of the invention, and that the scope of the invention is defined by the appended claims and their equivalents.
Claims
1. A rod-string type automatic material-diverting storage device, comprising a silo box (1), characterized in that: The right side wall of the silo box (1) is rotatably connected to a cross material rack (2) through a bearing, and the circumferential outer wall of the left end of the cross material rack (2) is sleeved with a flip gear (3), and the flip gear (3) is fixedly connected to the circumferential outer wall of the cross material rack (2) through a round nut, and the front end of the left side wall of the inner cavity of the silo box (1) is fixedly installed with a material servo drive mechanism (4) through bolts, and the material servo drive mechanism (4) passes through the right side wall of the silo box (1), and the material servo drive mechanism consists of a material servo motor, a material shaft and a material gear, and the material gear is meshed with the flip gear (3), and the four corners of the right side wall of the cross material rack (2) are fixedly installed with material rods (5) through bolts, and the outer walls of the four material rods (5) are sleeved with material trays (6), and the circumferential outer walls of the four material rods (5) are plugged with rod position detection sensors. (7), a cross material rack lifting and fixing rod (8) is fixedly installed at the center of the right side wall of the cross material rack (2) by bolts, a material receiving trough mechanism (9) is fixedly installed at the right end of the front side wall of the cross material rack lifting and fixing rod (8) by bolts, and a flip servo drive mechanism (10) is fixedly installed at the rear end of the left side wall of the inner cavity of the silo box body (1) by bolts, and the right end of the circumferential outer wall of the flip servo drive mechanism (10) is key-connected with a T-shaped screw rod (11), and the T-shaped screw rod (11) passes through the right side wall of the cross material rack (2), and the moving nut on the T-shaped screw rod (11) is fixedly connected with a shift fork (12) by bolts, and the top of the shift fork (12) is located in the concave ring on the material tray (6), and the material servo drive mechanism, the rod position detection sensor (7) and the flip servo drive mechanism are all electrically connected to the external power supply through the control host; The flip servo drive mechanism is composed of a flip servo motor and a flip shaft, and both the flip servo motor and the material-digging servo motor are servo motors; The T-shaped lead screw (11) is composed of a lead screw and a movable nut, and the lead screw and the movable nut are connected via an external thread on the lead screw and an internal thread on the movable nut.
2. The rod-string type automatic material storage device according to claim 1, characterized in that: The cross rack lifting fixing rod (8) is a hollow cylindrical fixing rod, and a rectangular groove is formed on the top of the cylindrical fixing rod.
Citation Information
Patent Citations
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